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Cutting Tool Systems

®

Cutting Tool Systems ®

G L O B A L

Canada

China

Germany

Great Britain

Italy

ATI STELLRAM Canada Tel: 800 668 6928 Fax: 800 432 6227

Mexico

ATI METALWORKING PRODUCTS China Tel: +86.10.65120451 Fax: +86.10.65120453

Spain

ATI STELLRAM SAS 6, Rue du Parc, Blue Business Building 74100 Annemasse Tel: 0810 003131 Fax: 0810 005652

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ATI STELLRAM GmbH Seligenstädter Grund 11, D-63150 Heusenstamm Tel: (06104) 682-132, -133, -142 Fax: (06104) 682-140

Taiwan

ATI STELLRAM LTD Hercules Way, Bowerhill Industrial Estate, GB-Melksham, Wilts. SN12 6TS Tel: (0800) 731 6660 Fax: (0800) 731 6662

USA

ATI STELLRAM IBERICA S.A. Spain Tel: 91 606 43 75 Fax: 91 615 01 90 ATI STELLRAM SA Avenue du Mont-Blanc 24, Case Postale 339 CH-1196 Gland Suisse Romande Tel: 0800 807 778 Fax: 0800 807 701 Deutsche Schweiz Tel: 0800 807 721 Fax: 0800 807 701 ALLEGHENY TECHNOLOGIES TAIWAN, INC. Room 901, 9th Floor, No. 54, Sec. 4, Mingshen East Road Taipei, Taiwan 105 Tel: (2) 2713-8101 Fax: (2) 2545-0688 ATI STELLRAM U.S.A. One Teledyne Place, LaVergne, Tennessee 37086 U.S.A. Tel: (615) 232 1200 Fax: (800) 223 2219

ATI STELLRAM Srl Strada Nazionale 71, 10020 Cambiano (TO) Tel: 011 944 3111 Fax: 011 944 3100 A S S O C I A T E D

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C O M P A N I E S

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MILLING CATALOGUE

ATI STELLRAM Mexico Tel: 011 877 756 0947 Fax: 011 877 285 2505

MILLING CATALOGUE

France

D I V I S I O N S

I N

Europe Austria Belgium Croatia & Serbia Czech Republic Denmark Finland Greece Netherlands Norway

Poland Portugal Romania Russia Slovak Republic Slovenia Sweden Turkey Ukraine

Allegheny Technologies Incorporated is one of the largest and most diversified specialty metals producers in the world. ATI has approximately 9,300 full-time employees world-wide who use innovative technologies to offer growing global markets a wide range of specialty metals solutions. ATI major markets are aerospace and defense, chemical process industry/oil and gas, electrical energy, medical, automotive, food equipment and appliance, machine and cutting tools, and construction and mining. ATI products include titanium and titanium alloys, nickel-based alloys and superalloys, stainless and specialty steels, zirconium, hafnium, and niobium, tungsten materials, grain-oriented silicon electrical steel and tool steels, and forgings and castings. ATI Allegheny Ludlum, Shanghai STAL. ATI Allvac - Allvac Ltd. ATI Casting Service. ATI Metalworking Products - ATI Alldyne Powder Technologies, ATI Firth Sterling, ATI Garryson, ATI Landis Threading, ATI Stellram. ATI Portland Forge. ATI Rome Metals. ATI Wah Chang.

www.atistellram.com © 2011, ATI Stellram, An Allegheny Technologies Company. The Starburst Logo is a registered trademark of ATI Properties Inc.

LITERATURE RE-ORDER NUMBER

426CATUK.V1 - PRINTED IN THE U.K.

Stellram and Stellram Racetrack Logo are registered trademarks of ATI Stellram. An Allegheny Technologies Company. Star Guide and Metalcutting Answers are trademarks of ATI Stellram. All other trademarks are the property of their respective companies.

®

Stellram tooling systems for all your milling requirements.

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Our customer’s success is our success Ideas that reduce production times by hours. An all-new technology that combines two grades of carbide in one tool. An entire collection of modular tools for die and mould makers. Stellram’s newest ideas offer immediate returns for the metalworking industry through faster performance, better tool life, and higher quality cutting. But some of Stellram’s innovations go beyond that. They could even change how many companies think about metalcutting technology. Stellram backs up its innovative, high-quality tools with something just as important; people with the expertise that helps you get your production running at optimum speed and efficiency. This tooling catalogue compiles a wide breath of information related to our full product offering. Catalogue innovation such as the Star Guide concept will enable you to select your inserts in 3 easy – steps. Should you require any further details of our products, please do not hesitate to contact our technical team who will take great pleasure in answering questions, solving production problems and helping you develop the best approaches for the material you’re machining.


Answering Your Tooling Needs Stellram’s comprehensive tooling programme is supported by a wealth of technical knowledge and development across all products.

Milling

Drilling

Threading

Turning

Give us your most difficult machining problem. We’ll show you how Stellram can help, and give you ideas for improving your processes.

Grooving

Part-Off

www.atistellram.com

www.atistellram.com

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Milling

ATI Stellram’s mission is “to be your preferred

milling tools and ball nose porcupines, drilling end

choice for increased productivity by continually

mills, tools with 45˚, 60˚ and 90˚ approach angles,

improving the quality of our worldwide products,

octagonal milling inserts, plunging face mills, and

service and technology.” The tools in this catalogue

adjustable width side and face milling cutters.

reflect that commitment. All of our cutters are complemented by their unique Our standard milling tools are available in metric up

insert grades and geometries.

to ∅ 315. Designs include those specifically developed for machining heat resistant alloys, copy

Make Stellram® your preferred choice in milling cutters.

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Contents APPLICATION SURVEY INDEX STAR GUIDE

. . . . . . . . . . . . . . . . . . . . .6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

END MILL & FACE MILL INTRODUCTION 5140 5140 5140 7690 7690 7690 7690 7690 7690 7690 7690 7690 7745 7745 7745 7745 7745 7745 7745 7745 7745 7760 7790 7790 7792 7792 7792 7792

. . . . . . . . .12 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 VA 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 VAF 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 VAZ 35 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 VT 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 VOD 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 VOD 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 VT 16—CHAMFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 VT 16—SPOT DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . .54 VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 VXD 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 VXD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 VXD APPLICATION ADVANTAGES . . . . . . . . . . . . . .66 VXD TECHNICAL INFORMATION . . . . . . . . . . . . . . .67

FACE MILLS & CARTRIDGES INTRODUCTION

. . .68 8000, 8010, 8100 V SERIES CUTTER BODIES . . . . . . . .70 MOUNTING/ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . .71 8_0 VA 90_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . . . .72 8-0 VOD 45_04 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .74 8-0 VOD 45_06 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .76 8_0 VR 00_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . . .78

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8_0 VS 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . . . .80 8_0 VSE 45_09 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .82 8_0 VSE 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .84 SURFACE FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 MOUNTING/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . .87

DISC CUTTER & CARTRIDGE INTRODUCTION

. . .90 7200 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . . .92 7220 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . . .93 7200 VA 16_R SERIES DISC CUTTERS . . . . . . . . . . . . . . .94 7200 VA 16_L SERIES DISC CUTTERS . . . . . . . . . . . . . . .96 7200 VA 16_N SERIES DISC CUTTERS . . . . . . . . . . . . . . .98 7200 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . . .100 7200 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . . .102 7200 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . . .104 7200 VM 11_R SERIES DISC CUTTERS . . . . . . . . . . . . .106 7200 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . . .108 7200 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . . .110 7200 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . . .112 7200 VM 11_L SERIES DISC CUTTERS . . . . . . . . . . . . .114 7200 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . . .116 7200 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . . .118 7200 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . . .120 7200 VM 11_N SERIES DISC CUTTERS . . . . . . . . . . . . .122 7220 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . . .124 7220 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . . .126 7220 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . . .128 7220 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . . .130 7220 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . . .132 7220 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . . .134 7220 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . . .136 7220 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . . .138 7220 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . . .140 MOUNTING /ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . .142

LONG EDGE CUTTER INTRODUCTION 5210 5210 5210 5210 5315 5315

. . . . . . . . . . .146

VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158

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CONTOUR MILLING CUTTER INTRODUCTION . .160 5500 V 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 5500 V 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 5500 V 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 5500 V 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 5500 V 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 5500 V 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 5505 VX 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .174 5505 VX 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .176 5505 VX 32 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .178 5505 VX 40 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .180 5505 VX 50 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .182 7700 VR 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .184 7700 VR 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .186 7700 VR 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .188 7700 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .190 7702 VRD 07 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .192 7702 VRD 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .194 7702 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .196 7702 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .198 7710 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . .200 7712 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .202 7712 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .204 PROFILING & POCKETING CUTTER INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .206 5182 VZ 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 5182 VZ 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 5182 VZ 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 5702 VZD 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 5702 VZP 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 MACHINABILITY BY MATERIALS (ALUMINIUM) . . . .218 RECOMMENDATIONS FOR HIGH SPEED MACHINING . . . . . . . . . . . . . . . . . . . . . . . . .219

PLUNGING CUTTER INTRODUCTION . . . . . . . . . .220 7791 VS 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222 7791 VS 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224

MODULAR TOOLING INTRODUCTION . . . . . . . . . .226 SHANKS - CYLINDRICAL . . . . . . . . . . . . . . . . . . . . . . . . .228 SHANKS - MORSE TAPER . . . . . . . . . . . . . . . . . . . . . . . .229 HEADS - 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 HEADS - 7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 HEADS - 7712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 HEADS - 7690 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 HEADS - 7791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 HEADS - 7792 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

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Contents

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T-SLOT CUTTER INTRO . . . . . . . . . . . . . . . . . . . . . . . .232 5400 5400 5400 5400

VM VM VM VM

04 06 08 11

SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240

THREAD MILLING INTRODUCTION . . . . . . . . . . . . .242 TECHNICAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . .244 THREAD MILLING SOFTWARE . . . . . . . . . . . . . . . . . . . .246 MANUAL PROGRAMMING & EXAMPLES . . . . . . . . . .247 SOLID CARBIDE THREAD MILLING INTRODUCTION . .248 SOLID CARBIDE THREAD MILLING CUTTERS . . . . .250 INDEXABLE THREAD MILLING INTRODUCTION . . . .252 TMM CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 5900 V 14 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 5900 V 21 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 5900 V 30 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 5900 V 40 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262

MILLING TECHNICAL DATA ISO DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264 INSERT GRADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266 INSERT GEOMETRIES . . . . . . . . . . . . . . . . . . . . . . . . . . .270

MILLING INSERTS A STYLE H STYLE M STYLE O STYLE R STYLE S STYLE T STYLE X STYLE Z STYLE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287

EXPANDED CUTTING CONDITIONS . . . . . . . . . . . .288 GRADE CLASSIFICATION . . . . . . . . . . . . . . . . . . . . . . .290 MATERIALS CROSS REFERENCE CHART . . . . . .292

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Application Index End / Face Milling

Face Milling

7690VA

7690VAF

7690VM

7690VT

7745VOD

Cutting Dia. Range 10-125 mm (20-32mm)

Cutting Dia. Range 16-80 mm




PAGES 20-25

PAGES 26-27

PAGES 30-35

PAGES 36-37

PAGES 38-41

7745VS

7745VSE

7790VSE

7792VXD

8000VA




Cutting Dia. Range 25-80 mm (25-32 mm)


PAGES 42-45

PAGES 46-49

PAGES 58-61

PAGES 62-65

PAGES 72-73

(Modular 231)

End Milling

Radius/ End Milling

(Modular 231)

6

8010VA

8000VOD

8010VOD

8100VOD

8000VR






PAGES 72-73

PAGES 74-77

PAGES 74-77

PAGES 74-77

PAGES 78-79

8010VR

8100VR

8000VS

8100VS

8000VSE






PAGES 78-79

PAGES 78-79

PAGES 80-81

PAGES 80-81

PAGES 82-85


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End / Face Milling 8010VSE

8100VSE



PAGES 82-85

PAGES 82-85

5210VM

5210VS

(continued)

Side Milling 5315VA

7690VA

7690VAZ Side Milling




10-125 mm (20-32 mm)

Cutting Dia. Range


PAGES 148-151

PAGES 152-155

PAGES 156-159

PAGES 20-25

PAGES 28-29

(Modular 231)

Chamfering 7745VS

7745VSE

7745VT

7760VT Chamfering





PAGES 42-45

PAGES 46-49

PAGES 50-55

PAGES 56-57

5182VZ

5500V

5505VX

5702VZ

7200VA





PAGES 208-213

PAGES 162-173

PAGES 174-183

PAGES 214-217

Cutting Dia. Range 160-250 mm Width Range 20-26 mm

(Modular 230)

Slotting

PAGES 94-99

Slot Cutting

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Slotting

Slot Cutting

(continued)

7690VA

7690VM

7700VR




PAGES 20-25

PAGES 30-35

PAGES 184-191

7200VM

7220VM



PAGES 100-123

PAGES 124-141

(Modular 231)

7702VRD

7710VR

7712VRD

Cutting Dia. Range


Cutting Dia. Range

Cutting Dia. Range

12-40 mm (15-35 mm)

52-125 mm (24-42 mm)

25-80 mm (25-32 mm)

PAGES 192-199

PAGES 200-201

PAGES 202-205

PAGES 62-65

(Modular 230)

(Modular 231)

(Modular 230)

7792VXD

Contour Milling

Contour Milling

5182VZ

5500V

5505VX

5702VZ

7700VR






PAGES 208-213

PAGES 162-173

PAGES 174-183

PAGES 214-217

PAGES 184-191

(Modular 230)

7702VRD

7710VR

7712VRD



52-125 mm (24-42 mm)

PAGES 192-199

PAGES 200-201

PAGES 202-205

(Modular 230)

8

Cutting Dia. Range

(Modular 230)


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Profile / Pocketing 5182VZ

5140VM

5702VZ Profile & Pocketing




PAGES 208-213

PAGES 14-19

PAGES 214-217

7791VS

7792VXD Profile & Pocketing

Cutting Dia. Range

Cutting Dia. Range

40-125 mm (25-32 mm)

25-80 mm (25-32 mm)

PAGES 222-225

PAGES 62-65

(Modular 231)

(Modular 231)

Plunging

Plunging

Counter Boring / Routing

T-Slot Cutting 5400VM

5140VM T-Slot Cutting

Counter Boring



PAGES 234-241

PAGES 14-19

Thread Milling TMSCN

TMSCEN

TMM

Solid Carbide / Indexable

5900 V Thread Milling

Solid Carbide Parallel

Solid Carbide Parallel and Tapered

Indexable

Single, Twin and Four Pocket

PAGE 250

PAGE 251

PAGES 254-255

PAGES 256-263

9


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STAR GUIDETM

for Milling Inserts

Introducing the Stellram Star Guide which will enable you to select your inserts in 3 easy steps. Simply follow the appropriate star point based on the selected material.

Inserts for 7745 VOD 04 Application & Material Roughing

1st Choice Star point will indicate the recommended insert for each material. Stellram’s Star Guide enables you to find the right insert for your machining requirements.

1 2

Select Material.

Semi-Finishing

135°

d

r

Dimensions (mm)

Finishing

s

l

EDP # Part Number

Grade

d

l

s

r

hm min

022199 ODET 04 04APEN-44 022198 ODET 04 04APEN-44 027722 ODET 04 04APEN-44

MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

ODET 04_ -44

024911 ODET 04 04APFN-441

GH1

12,7

4,0

4,76

Facet

0,02

ODET 04_ -441

027884 ODEW 04 04APTR-4A

SC3025

12,7

4,0

4,76

Facet

0,19

ODEW 04_ -4A

017775 ODMT 04 04APEN-41 022061 ODMT 04 04APEN-41 027724 ODMT 04 04APEN-41

MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

ODMT 04_ -41

017303 ODMT 04 0408EN-41 015143 ODMT 04 0408EN-41 027723 ODMT 04 0408EN-41

MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

0,8 0,8 0,8

0,04 0,04 0,04

ODMT 04_ -41

017304 015130 029096 017671 024115 017672 027197

MP91M PFZ SC3025 SF30 X44 X500 SP6564

12,7 12,7 12,7 12,7 12,7 12,7 12,7

4,0 4,0 4,0 4,0 4,0 4,0 4,0

4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,27 0,27 0,27 0,27 0,27 0,27 0,27

ODMW 04_ -SN

ODMW ODMW ODMW ODMW ODMW ODMW ODMW

04 04 04 04 04 04 04

0408SN 0408SN 0408SN 0408SN 0408SN 0408SN 0408SN

Linear Ramp Milling Method

Lm =

Lm = Maximum Ramp Distance

Follow colour-coded star point to insert section for your application (roughing, semi-finishing or finishing).

ap

1

tan x E

2

(ap max. = maximum depth = 8 mm) 1

Ramp Angle = E Nominal Diameter D

3

Follow colour-coded star point to cutting conditions for your application.

Outside Diameter Da

OD_04 Recommended Cutting Conditions Roughing

Application

Finishing

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Unalloyed Steels

180 - 220

0,30 - 0,50

2,0 - 3,5

220 - 260

0,20 - 0,35

1,0 - 2,0

220 - 300

0,08 - 0,15

0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,40

2,0 - 3,5

100 - 150

0,20 - 0,30

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

2,0 - 3,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,25

2,0 - 3,5

70 - 85

0,10 - 0,20

1,0 - 2,0

Cast Irons

155 - 290

0,30 - 0,35

2,0 - 3,5

195 - 310

0,15 - 0,25

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,30

2,0 - 3,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,15 - 0,25

2,0 - 3,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

-

-

-

-

-

-

-

-

-

PH Stainless

3

Semi-Finishing

Material

Speed Vc (m/min)

Hard Steels (52-56 HRC)

80 - 100

0,05 - 0,10

0,2 - 1,0

hm = average chip thickness

Roughing

Star Guide

Key to Recommended Tools Material Designations

Semi-Finishing Finishing

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N

Aluminium & Alloys H

High Temp. Alloys Hard Materials

39

1

You now have the right milling cutter, inserts and cutting conditions for your specific application.

10

S

P


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Machining Materials 8 star points represent each main group of machinable materials. A segment has been given a colour to identify each material group.

Unalloyed Steel

P

Alloyed Steel

Stainless Steel

M

PH Stainless

Cast Irons

K

Aluminium & Alloys

N

High Temperature Alloys

S

Hard Materials (52-56 HRC)

H

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


11


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End Mills / Face Mills

All Stellram milling cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation and higher feed rates. These versatile tools are used for face milling, radius end milling, chamfering, slotting, pocketing, contour milling and hole milling.

12

Milling Cutters


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Applications–End mills / Face Mills

Face Milling

Face Milling

Side Milling

End Milling

Radius/End Milling

Slotting

Slotting

Slotting

Pocketing

Counter Boring

The 5140 VM is designed for blind slotting operations, such as key ways, axial and radial cams. Inserts are located on the periphery and at the centre allowing the cutter to be used for shallow drilling operations.

45 DEGREE CUTTERS Stellram offers a range of 45 degree cutters allowing the strongest part of the insert to be introduced to the workpiece first. 7745 VS cutters are designed for tool steels and cast irons. Exceptionally thick square inserts handle tough cutting conditions. The upper edge of the insert does not sit against a pocket allowing for recessing operations. 7745 VSE cutters are designed for stainless steels and high temperature alloys. Square inserts with a 15 degree clearance are used for reducing edge build-up in these tough materials. These cutters are capable of face milling, chamfering and routing. 7745 VOD cutters are designed for machining most materials. Octagonal inserts offer up to eight economical cutting edges.

7690 VM cutters are smaller versions of 7690VA cutters using MP-style inserts. Diameters range from 8mm to 20mm. 7690 VAF cutters are the best choice for high temperature alloys, such as nickel and titanium-based alloys. Uniquely designed inserts allow this cutter to produce a true 90 degree shoulder with up to a 8,5 mm depth of cut.

7792 VXD

7690 VAZ cutters are excellent for edge milling and contouring titanium and aluminium. This cutter is also capable of producing a true 90 degree shoulder, up to a 33 mm depth of cut. 7790 VSE cutters are 90 degree cutters for shoulder milling, face milling and slotting. These cutters use the same style inserts as 7745VSE cutters.

HIGH FEED CUTTERS 7792 VXD high feed milling cutters are capable of high metal removal in facing, plunging and slotting applications. The patented insert design offers better performance than round insert cutters.

90 DEGREE CUTTERS

VT SERIES CHAMFER CUTTERS

Stellram offers a number of 90 degree cutters for shoulder milling, face milling and slotting.

7745 VT11 are designed for chamfering operations at 45 degree.

7690VA cutters are available in a wide variety of depth-of-cut variations. Inserts are available in 9mm, 12mm and 16mm sizes. A wide variety of geometries and grades are available for all applications.

Chamfering

7745 VT16 cutters have two designs. One offers two inserts for chamfering operations at 45 degree; the other offers one insert for spot drilling operations.

7690 VA 90 Degree

7760 VT 60 Degree

7760 VT11 cutters are for 60 degree chamfering operations.

13


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®


5140 VM 04 d1

Routing / Pocketing Cutter

5140 VM 04 Weldon Shank Dimensions (mm) EDP # Part Number 021638 5140VM 04 WA014R 021639 5140VM 04 WA016R

D

L

l2

d1 aP max.

14 16

75 75

27 27

16 16

L

I2 90°

D

Weldon Shank

5140 VM Technical Advice Milling Cutter Order Example: 5140VM04WA014R Milling Insert Order Example: MPFW0402PPTR SFZ For complete cutting conditions refer to page: 288 Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

14

4 4

No. of Inserts 2 2

Spares EDP#

EDP#

015059 F2004T 015059 F2004T

018487 018487

T6 T6


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®

Cutting Tool Systems 86°

Inserts for 5140 VM 04 Application & Material Roughing

Semi-Finishing

r

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

024148 017645 015158 017427 027902

GH1 SF30 SFZ X44 SP6564

4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38

Facet Facet Facet Facet Facet

0,07 0,07 0,07 0,07 0,07

X500

4,76

4,76

2,38

Facet

0,07

MPFW MPFW MPFW MPFW MPFW

04 04 04 04 04

02PPTR 02PPTR 02PPTR 02PPTR 02PPTR

017666 MPHW 04 02PPTR

d

s

MPFW 04_

MPHW 04_

MP_04 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) 220 - 260

Feed hm (mm) 0,07 - 0,10

D.O.C. ap (mm) 0,5 - 4,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,07 - 0,08

0,5 - 4,0

-

-

-

Stainless Steels

-

-

-

140 - 180

0,07 - 0,10

0,5 - 4,0

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,07 - 0,08

0,5 - 4,0

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-

Material Unalloyed Steels


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


15


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5140 VM 06 d1



D

L

l2

d1 ap max.

18 20

82 82

32 32

20 20

L

I2 90°

D

Weldon Shank

5140 VM Technical Advice Milling Cutter Order Example: 5140VM06WA018R Milling Insert Order Example: MPFW0602PPTR SFZ For complete cutting conditions refer to page: 288 Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

16

5,5 5,5

No. of Inserts 2 2

Spares EDP#

EDP#

015060 F2505T 015060 F2505T

018488 018488

T7 T7


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EDP # Part Number

Grade

024927 MPEX 06 02PPFR-701 017638 MPEX 06 02PPFR-701 017649 017647 014400 017648 027904

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02


6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

6,35

6,35

2,38

Facet

0,04

MPHT 06_

017301 MPHW 06 02PPTR 023253 MPHW 06 02PPTR 017668 MPHW 06 02PPTR

MP91M PFZ X500

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

MPHW 06_

015180 MPMT 06 0204EN-43

X500

6,35

6,35

2,38

0,4

0,04

MPMT 06_ -43


06 06 06 06 06


s

MPEX 06_ -701


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,07 - 0,12

D.O.C. ap (mm) 0,5 - 5,5

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,07 - 0,10

0,5 - 5,5

-

-

-

Stainless Steels

-

-

-

140 - 180

0,07 - 0,12

0,5 - 5,5

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,07 - 0,10

0,5 - 5,5

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,04 - 0,12

0,5 - 5,5

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


17


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®


5140 VM 08 d1


5140 VM 08 Weldon Shank Dimensions (mm) No. of ap max. ap max. EDP # Part Number D L l2 d1 Linear Plunging Inserts a. 1 021642 5140VM 08 WA025R60 25 116 60 25 7,5 60 b. 2

L

I2 90°

D

Weldon Shank

5140 VM Technical Advice Milling Cutter Order Example: 5140VM08WA025R60 Milling Insert Order Example: MPFW0803PPTR SFZ For complete cutting conditions refer to page: 288 Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

18

Spares EDP#

EDP#

015062 F3006T 015060 F2505T

013214 018488

T9 T7


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®



EDP # Part Number

Grade

024927 MPEX 06 02PPFR-701 017638 MPEX 06 02PPFR-701

GH1 SFZ

017649 017647 014400 017647

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

b. b.

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02

GH1 SF30 SFZ X44

b. b. b. b.

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38

Facet Facet Facet Facet

0,07 0,07 0,07 0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

b.

6,35

6,35

2,38

Facet

0,04

MPHT 06_


MP91M b. PFZ b. X500 b.

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

MPHW 06_

017640 MPEX 08 03PPER-701 017642 MPEX 08 03PPER-701 017489 MPEX 08 03PPER-701

PFZ GH1 SFZ

a. a. a.

7,94 7,94 7,94

6,35 6,35 6,35

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701

017655 017653 014401 017654

03PPTR 03PPTR 03PPTR 03PPTR

GH1 SF30 SFZ X44

a. a. a. a.

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

017302 MPHT 08 03PPER 017664 MPHT 08 03PPER 017665 MPHT 08 03PPER

SF30 SFZ GH1

a. a. a.

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,04 0,04 0,04

MPHT 08_

015180 MPMT 06 0204EN-43

X500

b.

6,35

6,35

2,38

0,4

0,04

MPMT 06_ -43

MPFW MPFW MPFW MPFW

MPFW MPFW MPFW MPFW

06 06 06 06

08 08 08 08


s

MPEX 06_ -701

MP_ Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,20 - 0,35

D.O.C. ap (mm) 1,0 - 7,5

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,20 - 0,30

1,0 - 7,5

-

-

-

Stainless Steels

-

-

-

140 - 180

0,15 - 0,25

1,0 - 7,5

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,15 - 0,25

1,0 - 7,5

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,10 - 0,25

1,0 - 7,5

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


19


22/6/11

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®


7690 VA 09 d1

Milling Cutter

7690 VA 09 Weldon Shank Dimensions (mm) EDP # 021693 021694 021695 021696 021697 021698 021699 023055

L

I2 90° D

D

L/H

l2

d1 aP max.

7690VA 09 WA010R 7690VA 09 WA012R 7690VA 09 WA014R 7690VA 09 WA016R 7690VA 09 WA018R 7690VA 09 WA020R 7690VA 09 WA025R 7690VA 09 WA032R

10 12 14 16 18 20 25 32

68 70 73 75 80 82 96 96

20 22 25 27 30 32 40 40

16 16 16 16 20 20 25 25

8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5

1 1 1 2 2 3 4 5

015267 015267 015267 015267 015268 015268 015268 015268

F2505TP F2505TP F2505TP F2505TP F2506TP F2506TP F2506TP F2506TP

018488 018488 018488 018488 018488 018488 018488 018488

T7 T7 T7 T7 T7 T7 T7 T7

13 16 22 22

8,5 8,5 8,5 8,5

5 6 7 8

015268 015268 015268 015268

F2505TP F2505TP F2505TP F2505TP

018488 018488 018488 018488

T7 T7 T7 T7

7690VA 09 -A032R 7690VA 09 -A040R 7690VA 09 -A050R 7690VA 09 -A063R

32 40 50 63

28 32 40 40

-

d1

H 90°

D

Shell Mill Fixation

7690 VA 09 Technical Advice Milling Cutter Order Example: 7690VA09WA010R Milling Insert Order Example: ADET0903PDFR-441 GH1 For complete cutting conditions refer to page: 288

ap

20

EDP#

Part Number

EDP#

7690 VA 09 Shell Mill Fixation 021690 017986 021691 021697

Weldon Shank

Depth of Cut (ap)

Spares

No. of teeth


22/6/11

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®


Inserts for 7690 VA 09 d

Application & Material Roughing

Semi-Finishing

r

Dimensions (mm)

EDP # Part Number

Grade

d

l

s

r

hm min

024914 ADET 09 03PDER-44 024915 ADET 09 03PDER-44

MP91M PFZ

6,35 6,35

9,2 9,2

3,18 3,18

Facet Facet

0,04 0,04

024916 ADET 09 03PDFR-441

GH1

6,35

9,2

3,18

Facet

0,03

017286 024917 015150 027888 027715 024138

MP91M PFZ X500 SC3025 SP6564 X500

6,35 6,35 6,35 6,35 6,35 6,35

9,2 9,2 9,2 9,2 9,2 9,2

2,38 2,38 2,38 2,38 2,38 2,38

Facet Facet Facet Facet Facet 1,0

0,07 0,07 0,07 0,07 0,07 0,07

MP91M X500

6,35 6,35

9,2 9,2

3,18 3,18

1,0 1,0

0,1 0,1

ADKT ADKT ADKT ADKT ADKT ADKT

09 09 09 09 09 09

03PDER-43 03PDER-43 03PDER-43 03PDER-43 03PDER-43 0310ER-43

024912 ADET 09 0310SR-42 024913 ADET 09 0310SR-42

l

s

Finishing

ADET 09_ -44 ADET 09_ -441 ADKT 09_ -43

ADET 09_ -42

AD_09 Recommended Cutting Conditions Roughing Material Unalloyed Steels Alloyed Steels Stainless Steels

Semi-Finishing Speed Vc (m/min) 220 - 260

Feed hm (mm) 0,12 - 0,26

Finishing


Feed hm (mm) 0,14 - 0,24

D.O.C. ap (mm) 4,5 - 8,0

D.O.C. ap (mm) 2,0 - 4,5


Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 2,0

70 - 110

0,12 - 0,20

4,5 - 8,0

100 - 150

0,10 - 0,18

2,0 - 4,5

100 - 195

0,08 - 0,15

0,2 - 2,0

-

-

-

140 - 180

0,08 - 0,12

2,0 - 4,5

180 - 230

0,05 - 0,15

0,2 - 2,0 0,2 - 2,0

-

-

-

70 - 85

0,06 - 0,10

2,0 - 4,5

80 - 100

0,05 - 0,10

Cast Irons

140 - 280

0,10 - 0,16

4,5 - 8,0

180 - 300

0,10 - 0,12

2,0 - 4,5

200 - 350

0,05 - 0,15

0,2 - 2,0

Aluminium & Alloys

275 - 450

0,05 - 0,18

4,5 - 8,0

400 - 750

0,05 - 0,15

2,0 - 4,5

700 - 1000

0,05 - 0,15

0,2 - 2,0

High Temp. Alloys

-

-

-

35 - 50

0,06 - 0,10

2,0 - 4,5

45 - 60

0,05 - 0,10

0,2 - 2,0


-

-

-

-

-

-

-

-

-

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


21


22/6/11

11:25

Page 22

®


7690 VA 12 d1

Milling Cutter

7690 VA 12 Weldon Shank Medium Pitch Dimensions (mm) EDP # 027917 027918 027919 027920

L

Part Number 7690VA12WA020Z02R032 7690VA12WA025Z02R040 7690VA12WA032Z03R040 7690VA12WA040Z04R050

D 20 25 32 40

L/H 82 96 100 110

l2 32 40 40 50

d1 20 25 32 32

Spares 11 11 11 11

No. of teeth 2 2 3 4

11 11 11

EDP # 022157 022157 022157 022157

T8 T8 T8 T8

3 4 5

027860 F3007T 022157 027860 F3007T 022157 027860 F3007T 022157

T8 T8 T8

2 3 4 2 3

027860 027860 027860 027860 027860

F3007T F3007T F3007T F3007T F3007T

022157 022157 022157 022157 022157

T8 T8 T8 T8 T8

11 11 11 11

4 5 6 7

027860 027860 027860 027860

F3007T F3007T F3007T F3007T

022157 022157 022157 022157

T8 T8 T8 T8

11 11 11 11

5 6 8 10

027860 027860 027860 027860

F3007T F3007T F3007T F3007T

022157 022157 022157 022157

T8 T8 T8 T8

aP 11 11 11

No. of teeth 2 3 4

ap max.

EDP # 027860 027860 027860 027860

F3007T F3007T F3007T F3007T

I2

7690 VA 12 Weldon Shank Fine Pitch

90°

027921 7690VA12WA025Z03R040 027922 7690VA12WA032Z04R040 027923 7690VA12WA040Z05R050

D

Weldon Shank

25 32 40

96 100 110

40 40 50

25 32 32

7690 VA 12 Long Version Cylindrical Shank 027924 027925 027926 029453 029454

7690VA12CA020Z02R154 7690VA12CA025Z03R154 7690VA12CA032Z04R190 7690VA12CA020Z02R065 7690VA12CA025Z03R074

20 25 32 20 25

204 210 250 115 130

154 154 190 65 74

20 25 32 20 25

11 11 11 11 11

7690 VA 12 Shell Mill Fixation Medium Pitch 027927 027928 027929 027930

7690VA12-A040Z04R 7690VA12-A050Z05R 7690VA12-A063Z06R 7690VA12-A080Z07R

40 50 63 80

32 40 40 50

-

16 22 22 27

7690 VA 12 Shell Mill Fixation Fine Pitch

Cylindrical Shank

027931 027932 027933 027934

d1

7690VA12-A040Z05R 7690VA12-A050Z06R 7690VA12-A063Z08R 7690VA12-A080Z10R

40 50 63 80

32 40 40 50

-

16 22 22 27

H

7690 VA 12 Modular Head

90°

Dimensions (mm) D

EDP # 029134 029135 029136

Shell Mill Fixation

Part Number 7690VA12S020R35 7690VA12S025R35 7690VA12S032R43

D 20 25 32

D2 -

L 35 35 43

M M10 M12 M16

d1 10,5 12,5 17,0

Note: for radius greater than 1,2mm cutter body has to be modified. Shanks for Modular Heads see pages 228 - 229.

7690VA12 Technical Advice Milling Cutter Order Example: 7690VA12WA020Z02R032 Milling Insert Order Example: ADHT12T3PDER-46 SP6564 For complete cutting conditions refer to page: 288 Modular Head ap

Depth of Cut (ap)

22

Spares EDP # EDP # 027860 F3007T 022157 027860 F3007T 022157 027860 F3007T 022157

T8 T8 T8


22/6/11

11:25

Page 23

®


Inserts for 7690VA12 d


Semi-Finishing

Dimensions (mm)

l

r

EDP # Part Number

Grade

d

l

s

r

hm min

027915 027916 027914 027913

MP91M SC3025 SP6564 X500

7,87 7,87 7,87 7,87

12,70 12,70 12,70 12,70

3,97 3,97 3,97 3,97


0,05 0,05 0,05 0,05

ADKT 12_ -45

029098 ADGT12T3PDFR-721

GH1

7,96

12,9

3,97

Facet

0,05

ADGT 12_ -721

029326 029327 029328 029329 029330 029331 029336 029337 029332 029333 029338 029339 029037 029036 029334 029335

SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500

8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0

12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9 12,9

3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97

Facet Facet 0,8 0,8 1,6 1,6 2,0 2,0 2,4 2,4 3,0 3,0 3,2 3,2 4,0 4,0

0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05

ADHT 12_ -46

ADKT12T3PDER-45 ADKT12T3PDER-45 ADKT12T3PDER-45 ADKT12T3PDER-45

ADHT12T3PDER-46 ADHT12T3PDER-46 ADHT12T308ER-46 ADHT12T308ER-46 ADHT12T316ER-46 ADHT12T316ER-46 ADHT12T320ER-46 ADHT12T320ER-46 ADHT12T324ER-46 ADHT12T324ER-46 ADHT12T330ER-46 ADHT12T330ER-46 ADHT12T332ER-46 ADHT12T332ER-46 ADHT12T340ER-46 ADHT12T340ER-46

s

Finishing

AD_12 Recommended Cutting Conditions Roughing hm

Unalloyed Steels


Alloyed Steels

250 - 450

Stainless Steels PH Stainless

Material

Feed

Semi-Finishing Speed Vc (m/min) 205 - 260

hm

0,08 - 0,15

D.O.C. ap (mm) 7,0 - 11,0

0,12 - 0,20

7,0 - 11,0

120 - 145

375 - 525

0,08 - 0,15

7,0 - 11,0

310 - 490

0,08 - 0,15

7,0 - 11,0

(mm/tooth)

Feed

Finishing Speed Vc (m/min) 230 - 305

hm

0,08 - 0,20

D.O.C. ap (mm) 2,5 - 7,0

0,08 - 0,25

D.O.C. ap (mm) 0,2 - 2,5

0,08 - 0,20

2,5 - 7,0

120 - 160

0,08 - 0,25

0,2 - 2,5

125 - 200

0,08 - 0,18

2,5 - 7,0

150 - 270

0,08 - 01,8

0,2 - 2,5

115, 180

0,08 - 0,18

2,5 - 7,0

125 - 240

0,08 - 01,8

0,2 - 2,5

(mm/tooth)

Feed (mm/tooth)

Cast Irons

500 - 920

0,08 - 0,15

7,0 - 11,0

230 - 315

0,08 - 0,18

2,5 - 7,0

275 - 365

0,08 - 0,20

0,2 - 2,5

Aluminium & Alloys

655 - 2625

0,05 - 0,15

7,0 - 11,0

300 - 1200

0,05 - 0,18

2,5 - 7,0

400 - 1600

0,05 - 0,20

0,2 - 2,5

High Temp. Alloys

80 - 130

0,05 - 0,10

7,0 - 11,0

30 - 50

0,05 - 0,13

2,5 - 7,0

30 - 60

0,05 - 0,15

0,2 - 2,5

-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


23


22/6/11

11:35

Page 24

®


7690 VA 16 d1

Milling Cutter

7690 VA 16 Weldon Shank Dimensions (mm) EDP # 021707 021708 021708

L

I2

90°

Spares

Part Number

D

L/H

l2

l3

d1 ap max.

7690VA 16 WA025R 7690VA 16 WA032R 7690VA 16 WA032R

25 32 40

96 100 110

40 40 50

-

25 32 32

16 16 16

No. of teeth 2 3 4

-

16 22 22 27 32 40

16 16 16 16 16 16

16 16 16

EDP#

EDP#

015260 D4008T 015240 015262 D4010T 015240 015262 D4010T 015240

T15 T15 T15

4 5 5 6 7 8

015262 015262 015262 015262 015262 015262

015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

2 3 4

015260 D4008T 015240 015262 D4010T 015240 015262 D4010T 015240

T15 T15 T15

7690 VA 16 Shell Mill Fixation 017985 021700 021701 021702 021703 021704

D

Weldon Shank

7690VA 16 -A040R 7690VA 16 -A050R 7690VA 16 -A063R 7690VA 16 -A080R 7690VA 16 -A100R 7690VA 16 -A125R

40 50 63 80 100 125

40 40 40 50 50 63

-

D4010T D4010T D4010T D4010T D4010T D4010T

7690 VA 16 Morse Taper Shank d1

018291 7690VA 16 M025R 021705 7690VA 16 M032R 021706 7690VA 16 M040R

25 32 40

124 124 157

38 43 MT3 38 43,5 MT3 48 54,5 MT4

H 90°

D

7690 VA 16 Technical Advice Milling Cutter Order Example: 7690VA16WA025R Milling Insert Order Example: APHT1604PDTR-42 PFZ For complete cutting conditions refer to page: 288

Shell Mill Fixation

When using inserts with a radius larger than 2 mm, the cutter body has to be modified.

L

I3

I2 90° D

AP_16 Recommended Cutting Conditions Roughing Material Unalloyed Steels Alloyed Steels Stainless Steels

Morse Taper Shank

PH Stainless

ap

Depth of Cut (ap)

24

Speed Vc (m/min)

Feed hm (mm)

Semi-Finishing D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Finishing Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

180 - 220 0,14 - 0,24 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0

220 - 300 0,15 - 0,45 0,2 - 3,0

70 - 110

100 - 195 0,15 - 0,40 0,2 - 3,0

0,12 - 0,20 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0

-

-

-

-

-

-

140 - 180 0,12 - 0,25 3,0 - 8,0 70 - 85

0,10 - 0,20 3,0 - 8,0

180 - 230 0,15 - 0,28 0,2 - 3,0 80 - 100

0,10 - 0,20 0,2 - 3,0

Cast Irons

140 - 280 0,10 - 0,16 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0

Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)

275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0

200 - 350 0,18 - 0,30 0,2 - 3,0

-

-

-

35 - 50

0,10 - 0,20 3,0 - 8,0

45 - 60

0,10 - 0,20 0,2 - 3,0

-

-

-

50 - 85

0,04 - 0,08 1,5 - 3,5

50 - 100

0,06 - 0,10 0,2 - 1,5


22/6/11

11:36

Page 25

®




Semi-Finishing

r

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017621 017623 014066

APEX 16 04PDER-701 APEX 16 04PDFR-701 APEX 16 04PDFR-701

PFZ SFZ GH1

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,02 0,02 0,02

017291 017627 017628 027883 017626 017629

APFW APFW APFW APFW APFW APFW

MP91M X44 GH1 SC3025 SF30 SFZ

9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76

Facet Facet Facet Facet Facet Facet

0,04 0,1 0,1 0,1 0,1 0,05

017632 017633 015154

APHT 16 04PDER APHT 16 04PDFR APHT 16 04PDFR

SF30 SFZ GH1

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,05 0,05 0,02

APHT 16_

017293 017634 015155 027718

APHT APHT APHT APHT

MP91M PFZ X500 SP6564

9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1

APHT 16_ -42

011649

APKT 16 04PDER-3M

MP91M

9,52

16,66

4,76

Facet

0,1

017294 014067 015156 027887 027720

APKT APKT APKT APKT APKT

04PDER-43 04PDER-43 04PDER-43 04PDER-43 04PDER-43

MP91M PFZ X500 SC3025 SP6564

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,08 0,08 0,08 0,08 0,08

APKT 16_ -3M

023115 023114 027887

APKT 16 04PDER-45 APKT 16 04PDER-45 APKT 16 04PDER-45

X500 MP91M SP6564

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,06 0,06 0,06

023102 023103 023104 023105 023106 017618 017619 023107 017290 024921 017620 025804

APET APET APET APET APET APET APET APET APET APET APET APET

16 16 16 16 16 16 16 16 16 16 16 16

0402TR-42 0408TR-42 0410TR-42 0415TR-42 0420TR-42 0425TR-42 0425TR-42 0430TR-42 0440TR-42 0440TR-42 0440TR-42 0460TR-42

PFZ PFZ PFZ PFZ PFZ MP91M X500 PFZ MP91M PFZ X500 PFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,2 0,8 1,0 1,5 2,0 2,5 2,5 3,0 4,0 4,0 4,0 6,0

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

027863 027869 027864 027870 027865 027871 027862 027866 027873 027873 027887 027874 027868 027875

APHT APHT APHT APHT APHT APHT APHT APHT APHT APHT APHT APHT APHT APHT

16 16 16 16 16 16 16 16 16 16 16 16 16 16

0408ER-46 0408ER-46 0416ER-46 0416ER-46 0424ER-46 0424ER-46 0432ER-46 0432ER-46 0440ER-46 0440ER-46 0450ER-46 0450ER-46 0464ER-46 0464ER-46

SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500

9,52 9,53 9,54 9,55 9,56 9,57 9,58 9,59 9,60 9,61 9,62 9,63 9,64 9,65

16,66 16,67 16,68 16,69 16,70 16,71 16,72 16,73 16,74 16,75 16,76 16,77 16,78 16,79

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 1,6 1,6 2,4 2,4 3,2 3,2 4,0 4,0 5,0 5,0 6,4 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

APHT 16_ -46

017636

APHW 16 0440TR

X44

9,52

16,66

4,76

4,0

0,1

APHW 16_

011488 010796

APKT 16 0408E-2C APKT 16 0408E-2C

MP91M PFZ

9,52 9,52

16,66 16,66

4,76 4,76

0,8 0,8

0,10 0,10

017228 013944 013945 013946 017229 017230 013947

APMT APMT APMT APMT APMT APMT APMT

MP91M MP91M MP91M MP91M MP91M MP91M MP91M

9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76

1,2 1,6 2,4 3,2 4,0 4,8 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1

16 16 16 16 16 16

16 16 16 16 16 16 16 16 16

16 16 16 16 16 16 16

04PDER 04PDTR 04PDTR 04PDTR 04PDTR 04PDER

04PDTR-42 04PDTR-42 04PDTR-42 04PDTR-42

0412E-2C 0416E-2C 0424E-2C 0432E-2C 0440E-2C 0448E-2C 0464E-2C

Star Guide

s

APEX 16_ -701 APFW 16_

APKT 16_ -43 APKT 16_ -45 APET 16_ -42

APKT 16_ -2C APMT 16_ -2C


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


25


22/6/11

11:36

Page 26

®


7690 VAF 09 d1

Milling Cutter

7690 VAF 09 Weldon Shank Dimensions (mm) EDP # 015236 021715 021716 015237

L

Spares

No. of teeth

EDP#

8,5 8,5 8,5 8,5

2 3 4 5

015268 015268 015268 015268

F2506TP F2506TP F2506TP F2506TP

018488 018488 018488 018488

T7 T7 T7 T7

8,5 8,5 8,5 8,5 8,5

5 6 7 8 10

015268 015268 015268 015268 015268

F2506TP F2506TP F2506TP F2506TP F2506TP

018488 018488 018488 018488 018488

T7 T7 T7 T7 T7

Part Number

D

L/H

l2

d1 ap max.

7690VAF 09 WA016R 7690VAF 09 WA020R 7690VAF 09 WA025R 7690VAF 09 WA032R

16 20 25 32

75 82 96 100

27 32 40 40

16 20 25 32

EDP#

7690 VAF 09 Shell Mill Fixation 021710 021711 021712 021713 021714

I2 90°

7690VAF 09 -A032R 7690VAF 09 -A040R 7690VAF 09 -A050R 7690VAF 09 -A063R 7690VAF 09 -A080R

32 40 50 63 80

28 32 40 40 50

-

13 16 22 22 27

D

Weldon Shank

d1

H

90°

D

7690 VAF 09 Technical Advice Milling Cutter Order Example: 7690VAF09WA020R Milling Insert Order Example: AOHW0903PFFR-J SFZ For complete cutting conditions refer to page: 288

Shell Mill Fixation

When using inserts with a radius larger than 1,6 mm, the cutter body has to be modified.

ap

Depth of Cut (ap)

26


22/6/11

11:36

Page 27

®


Inserts for 7690 VAF 09 d


Semi-Finishing

Dimensions (mm)

l

r

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

015205 023097 015206 017289 027717

AOHW AOHW AOHW AOHW AOHW

09 09 09 09 09

03PFFR-J 03PFTR-J 03PFTR-J 03PFTR-J 03PFTR-J

SFZ PFZ X500 MP91M SP6564

6,9 6,9 6,9 6,9 6,9

9,2 9,2 9,2 9,2 9,2

3,18 3,18 3,18 3,18 3,18


0,03 0,10 0,10 0,10 0,10

AOHW 09_ -J

024918 023084 025813 017287 023086 017617 017288 023087 024919 023088 024111 023091 023093 023094 023095

AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW

09 09 09 09 09 09 09 09 09 09 09 09 09 09 09

0302ER-J 0302ER-J 0302FR-J 0304ER-J 0304ER-J 0304ER-J 0308ER-J 0308ER-J 0310ER-J 0312ER-J 0315ER-J 0316ER-J 0320ER-J 0324ER-J 0330ER-J

PFZ SFZ SP4036 MP91M PFZ SFZ MP91M PFZ PFZ PFZ PFZ PFZ PFZ PFZ PFZ

6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9

9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18

0,2 0,2 0,2 0,4 0,4 0,4 0,8 0,8 1,0 1,2 1,5 1,6 2,0 2,4 3,0

0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04

AOHW 09_ -J

AO_09 Recommended Cutting Conditions Roughing Speed Vc (m/min) -


Feed hm (mm) -

Semi-Finishing D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

Finishing D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

-

-

-

-

-

-

Stainless Steels

-

-

-

140 - 180

0,10 - 0,15

2,5 - 6,0

180 - 230

0,12 - 0,18

0,2 - 2,5

PH Stainless

-

-

-

70 - 85

0,10 - 0,14

2,5 - 6,0

80 - 100

0,10 - 0,15

0,2 - 2,5

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

35 - 50

0,10 - 0,14

2,5 - 6,0

45 - 60

0,10 - 0,15

0,2 - 2,5


-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


27


22/6/11

11:36

Page 28

®


7690 VAZ 35 d1

Milling Cutter

7690 VAZ 35 Weldon Shank Dimensions (mm) EDP # Part Number 017983 7690VAZ 35 WA040R070

L

Spares No. of teeth EDP# EDP# 015262 D4010T 015240 4

T15

D

L/H

l2

l3

d1

ap max.

40

125

70

-

40

33

27 32

33 33

6 8

015262 D4010T 015240 015262 D4010T 015240

T15 T15

33 33

4 5

015262 D4010T 015240 015262 D4010T 015240

T15 T15

7690 VAZ 35 Shell Mill Fixation 021717 021718

I2

7690VAZ 35 -A063R060 7690VAZ 35 -A080R060

63 80

60 60

-

-

7690 VAZ 35 DIN 69871 Shank D

021719 021720

7690VAZ 35 GA040R070 7690VAZ 35 GA050R070

40 157,5 70 89,1 G40 50 190,8 70 90,4 G50

Weldon Shank d1

H

D

Shell Mill Fixation

L

I3

I2

7690 VAZ 35 Technical Advice Milling Cutter Order Example: 7690VAZ35WA040R070 Milling Insert Order Example: AOCX3504PZER-N701 SFZ For complete cutting conditions refer to page: 288

D

DIN 69871 Vee Flange

ap

Depth of Cut (ap)

28


22/6/11

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Page 29

®


Inserts for 7690 VAZ 35 d


Semi-Finishing

l

r

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

s

r

hm min

015024 AOCW 35 04PZTR-N

PFZ

11,86 35,8

d

l

4,76

Facet

0,10

015152 AOCX 35 04PZFR-N701 SFZ 015151 AOCX 35 04PZER-N702 SFZ

11,86 35,8 11,86 35,8

4,76 4,76

Facet Facet

0,02 0,04

AOCW 35_ -N

AOCX 35_ -N701 & -N702

AO_35 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10 - 0,20

D.O.C. ap (mm) 3,0 - 25,0


Feed hm (mm) 0,05 - 0,12

D.O.C. ap (mm) 0,15 - 3,0

Alloyed Steels

-

-

-

100 - 150

0,10 - 0,18

3,0 - 25,0

100 - 195

0,05 - 0,10

0,15 - 3,0

Stainless Steels

-

-

-

140 - 180

0,08 - 0,12

3,0 - 25,0

180 - 230

0,04 - 0,10

0,15 - 3,0

PH Stainless

-

-

-

70 - 85

0,05 - 0,10

3,0 - 25,0

80 - 100

0,05 - 0,08

0,15 - 3,0

Cast Irons

-

-

-

180 - 300

0,10 - 0,15

3,0 - 25,0

200 - 350

0,05 - 0,08

0,15 - 3,0

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,15

3,0 - 25,0

700 - 1000

0,05 - 0,10

0,15 - 3,0

High Temp. Alloys

-

-

-

35 - 50

0,05 - 0,10

3,0 - 25,0

45 - 60

0,05 - 0,08

0,15 - 3,0


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


29


22/6/11

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®


7690 VM 04 d1

Milling Cutter

7690 VM 04 Weldon Shank Dimensions (mm) EDP # 021721 021722 021716

Part Number

D

L

l2

d1 ap max.

7690VM 04 WA008R 7690VM 04 WA010R 7690VM 04 WA012R

8 10 12

55 60 69

15 20 22

10 10 12

L

I2

90°

D

Weldon Shank

7690 VM 04 Technical Advice Milling Cutter Order Example: 7690VM04WA010R Milling Insert Order Example: MPFW0402PPTR SFZ For complete cutting conditions refer to page: 288

ap

Depth of Cut (ap)

30

4 4 4

No. of teeth 1 1 2

Spares EDP#

EDP#

015059 F2004T 018487 015059 F2004T 018487 015059 F2004T 018487

T6 T6 T6


22/6/11

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®



Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

024148 017645 015158 017427 027902


4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_


04 04 04 04 04


017666 MPHW 04 02PPTR

s


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10 - 0,20

D.O.C. ap (mm) 1,0 - 4,0


Feed hm (mm) 0,05 - 0,10

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

-

-

-

100 - 150

0,04 - 0,08

1,0 - 4,0

120 - 220

0,04 - 0,08

0,2 - 1,0

Stainless Steels

-

-

-

140 - 180

0,04 - 0,10

1,0 - 4,0

180 - 230

0,04 - 0,10

0,2 - 1,0

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,04 - 0,08

1,0 - 4,0

200 - 350

0,04 - 0,08

0,2 - 1,0

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


31


22/6/11

11:36

Page 32

®


7690 VM 06 d1

Milling Cutter

7690 VM 06 Weldon Shank Dimensions (mm) EDP # Part Number 021724 7690VM 06 WA016R

D

L

l2

d1 ap max.

16

75

27

16

L

I2

90°

D

Weldon Shank


ap

Depth of Cut (ap)

32

5,5

No. of teeth 2

Spares EDP#

EDP#

015060 F2004T 018488

T7


22/6/11

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Page 33

®



EDP # Part Number

Grade


Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02


6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

6,35

6,35

2,38

Facet

0,04

MPHT 06_


MP91M PFZ X500

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

MPHW 06_

017302 MPMT 06 0204EN-43 015180 MPMT 06 0204EN-43

MP91M X500

6,35 6,35

6,35 6,35

2,38 2,38

0,4 0,4

0,04 0,04

MPMT 06_ -43


06 06 06 06 06


s

MPEX 06_ -701


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,07 - 0,14

D.O.C. ap (mm) 1,0 - 5,5


Feed hm (mm) 0,07 - 0,14

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

-

-

-

100 - 150

0,07 - 0,12

1,0 - 5,5

120 - 220

0,07 - 0,12

0,2 - 1,0

Stainless Steels

-

-

-

140 - 180

0,07 - 0,12

1,0 - 5,5

180 - 230

0,07 - 0,12

0,2 - 1,0

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,07 - 0,12

1,0 - 5,5

200 - 350

0,07 - 0,12

0,2 - 1,0

Aluminium & Alloys

-

-

-

400 - 750

0,04 - 0,12

1,0 - 5,5

700 -1000

0,04 - 0,12

0,2 - 1,0

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


33


22/6/11

11:37

Page 34

®


7690 VM 08 d1

Milling Cutter


D

L

l2

d1 ap max.

20

82

30

20

L

I2

90°

D

Weldon Shank


ap

Depth of Cut (ap)

34

7,5

No. of teeth 2

Spares EDP#

EDP#

015062 F3006T 013214

T9


22/6/11

11:38

Page 35

®



EDP # Part Number

Grade

017640 MPEX 08 03PPER-701 017642 MPEX 08 03PPFR-701 017489 MPEX 08 03PPFR-701 017655 017653 014401 017654

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

PFZ GH1 SFZ

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701


GH1 SF30 SFZ X44

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

017663 MPHT 08 03PPER 017664 MPHT 08 03PPER 017665 MPHT 08 03PPFR

SF30 SFZ GH1

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,04 0,04 0,04

MPHT 08_

017297 023250 015140 027906


7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPHT 08_ -42

SF30

7,94

7,94

3,18

0,4

0,1

MPMW 08_

MPFW MPFW MPFW MPFW

MPHT MPHT MPHT MPHT

08 08 08 08

08 08 08 08

03PPTR-42 03PPTR-42 03PPTR-42 03PPTR-42

017670 MPMW 08 0304TN

s


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10 - 0,14

D.O.C. ap (mm) 1,0 - 7,5


Feed hm (mm) 0,10 - 0,14

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

-

-

-

100 - 150

0,10 - 0,12

1,0 - 7,5

120 - 220

0,10 - 0,12

0,2 - 1,0

Stainless Steels

-

-

-

140 - 180

0,10 - 0,12

1,0 - 7,5

180 - 230

0,10 - 0,12

0,2 - 1,0

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,10 - 0,12

1,0 - 7,5

200 - 350

0,10 - 0,12

0,2 - 1,0

Aluminium & Alloys

-

-

-

400 - 750

0,04 - 0,12

1,0 - 7,5

700 -1000

0,10 - 0,12

0,2 - 1,0

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


35


22/6/11

11:38

Page 36

®


7690 VT 16

Milling Cutter

7690 VT 16 R8 Shank Dimensions (mm) EDP # Part Number 014398 7690VT 16 R8050R 023056 7690VT 16 R8063R

L

D

L

50 63

35 35

Shank ap max. R8 R8

R8 shank is only for Bridgeport Style spindles. 90° D

R8 Shank

7690 VT 16 Technical Advice Milling Cutter Order Example: 7690VT16R8050R Milling Insert Order Example: TCMT16T308E MP91M For complete cutting conditions refer to page: 288

ap

Depth of Cut (ap)

36

12 12

No. of teeth 2 2

Spares EDP#

EDP#

015263 D4012T 015240 015263 D4012T 015240

T15 T15


22/6/11

11:38

Page 37

®


Inserts for 7690 VT 16 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

024139 023388 017743 027901 014852 024140

MP91M PFZ SF30 SP6564 X44 X500

9,52 9,52 9,52 9,52 9,52 9,52

16,5 16,5 16,5 16,5 16,5 16,5

3,97 3,97 3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8 0,8 0,8

0,05 0,05 0,05 0,05 0,07 0,05

TCMT TCMT TCMT TCMT TCMT TCMT

16 16 16 16 16 16

T308E T308E T308E T308E T308E T308E

d

l

s

TCMT_

TC_16 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Unalloyed Steels


Feed hm (mm) 0,1 - 0,25

D.O.C. ap (mm) 3,0 - 12,0


Feed hm (mm) 0,1 - 0,25

D.O.C. ap (mm) 1,0 - 3,0

Alloyed Steels

Material

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

50 - 120

0,1 - 0,20

3,0 - 12,0

100 - 150

0,1 - 0,20

1,0 - 3,0

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

140 - 280

0,1 - 0,20

3,0 - 12,0

180 - 300

0,01 - 0,12

1,0 - 3,0

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-

Cast Irons


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


37


22/6/11

11:38

Page 38

®


7745 VOD 04 d1

Milling Cutter

7745 VOD 04 Weldon Shank Dimensions (mm) EDP # 021758 025379 021759 025380 023064 021760 025381

L

l2

Part Number

D

L/H

l2

d1 ap1 max. ap

7745VOD 04 WA025R 7745VOD 04 WA025R095 7745VOD 04 WA032R 7745VOD 04 WA032R095 7745VOD04WA25/040R 7745VOD 04 WA040R 7745VOD 04 WA040R095

25 25 32 32 40 40 40

90 145 96 151 106 110 155

40 95 40 95 50 50 95

20 20 25 25 25 32 32

8 8 8 8 8 8 8

3,5 3,5 3,5 3,5 3,5 3,5 3,5

Spares No. of teeth 2 2 3 3 4 4 4

EDP# 015270 015270 015270 015270 015270 015270 015270

EDP# F4011T F4011T F4011T F4011T F4011T F4011T F4011T

015241 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20 T20

015270 015270 015270 015270 015270 015270 015270

F4011T F4011T F4011T F4011T F4011T F4011T F4011T

015241 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20 T20

015270 015270 015270 015270 015270 015270

F4011T F4011T F4011T F4011T F4011T F4011T

015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

90°

7745 VOD 04 Shell Mill Fixation Medium Pitch 45°

021754 021755 021756 017907 021757 023062 025382

D

7745VOD 04 -A040R 7745VOD 04 -A050R 7745VOD 04 -A063R 7745VOD 04 -A080R 7745VOD 04 -A100R 7745VOD 04 -A125R 7745VOD 04 -160Z10R

40 50 63 80 100 125 160

35 40 40 50 55 63 63

-

16 22 22 27 32 40 40

8 8 8 8 8 8 8

3,5 3,5 3,5 3,5 3,5 3,5 3,5

4 4 5 6 7 8 10

7745 VOD 04 Shell Mill Fixation Fine Pitch

Weldon Shank

023058 023059 023060 023061 023063 025383

7745VOD 04 -A050Z06R 7745VOD 04 -A063Z07R 7745VOD 04 -A080Z09R 7745VOD 04 -A100Z11R 7745VOD 04 -A125Z12R 7745VOD 04 -160Z15R

50 63 80 100 125 160

40 40 50 55 63 63

-

22 22 27 32 40 40

8 8 8 8 8 8

3,5 3,5 3,5 3,5 3,5 3,5

6 7 9 11 12 15

d1

87°

H 42°

D

7745 VOD 04 Technical Advice

Shell Mill Fixation

Milling Cutter Order Example: 7745VOD 04 WA025R095 Milling Insert Order Example: ODET0404APEN-44 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap1 ap max.

Depth of Cut (ap)

38

or

0,08 0,707

= 0,113 mm programmed feed rate


22/6/11

11:38

Page 39

®


Inserts for 7745 VOD 04

135°

d

r


Semi-Finishing

Dimensions (mm)

EDP # Part Number

Grade

d

l

s

r

hm min


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

024911 ODET 04 04APFN-441

GH1

12,7

4,0

4,76

Facet

0,02

ODET 04_ -441

027884 ODEW 04 04APTR-RA

SC3025

12,7

4,0

4,76

Facet

0,19

ODEW 04_ -RA


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

ODMT 04_ -41


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

0,8 0,8 0,8

0,04 0,04 0,04

ODMT 04_ -41

017304 015130 029096 017671 024115 017672 027197

MP91M PFZ SC3025 SF30 X44 X500 SP6564

12,7 12,7 12,7 12,7 12,7 12,7 12,7

4,0 4,0 4,0 4,0 4,0 4,0 4,0

4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,27 0,27 0,27 0,27 0,27 0,27 0,27

ODMW 04_ -SN


04 04 04 04 04 04 04

0408SN 0408SN 0408SN 0408SN 0408SN 0408SN 0408SN


Lm =


s

l

Finishing

ODET 04_ -44

Ramp Angle 17,0º ø 25 12,1º ø 32 8,5º ø 40 6,1º ø 50 4,3º ø 63 3,0º ø 80 2,4º ø 100 2,0º ø 125 1,4º ø 160

ap

1

tan x E

(ap1 max. = maximum depth = 8 mm) Ramp Angle = E Nominal Diameter D Outside Diameter Da

OD_04 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,30 - 0,50

Semi-Finishing D.O.C. ap (mm) 2,0 - 3,5


Feed hm (mm) 0,20 - 0,35

Finishing D.O.C. ap (mm) 1,0 - 2,0


Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,40

2,0 - 3,5

100 - 150

0,20 - 0,30

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

2,0 - 3,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,25

2,0 - 3,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,30 - 0,35

2,0 - 3,5

195 - 310

0,15 - 0,25

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,30

2,0 - 3,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,15 - 0,25

2,0 - 3,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

-

-

-

-

-

-

-

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


39


22/6/11

11:41

Page 40

®


7745 VOD 06 d1

Milling Cutter

7745 VOD 06 Shell Mill Fixation Medium Pitch Dimensions (mm) 87° EDP #

H

42° D

026581 026582 026583 026584 026585 026586

Part Number 7745VOD 06 -A050R 7745VOD 06 -A063R 7745VOD 06 -A080R 7745VOD 06 -A100R 7745VOD 06 -A125R 7745VOD 06 -160R

D

L/H

l2

d1 ap1 max. ap max.

50 63 80 100 125 160

40 40 50 55 63 63

-

22 22 27 32 40 40

10 10 10 10 10 10

4,5 4,5 4,5 4,5 4,5 4,5

Spares No. of teeth 4 5 6 7 8 10

EDP#

EDP#

015270 015270 015270 015270 015270 015270

F4011T F4011T F4011T F4011T F4011T F4011T

015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

7745 VOD 06 Shell Mill Fixation Fine Pitch 027911 027876 027877 027878

7745VOD 06 -A080Z08R 7745VOD 06 -A100Z09R 7745VOD 06 -A125Z11R 7745VOD 06 -160Z14R

80 100 125 160

50 55 63 63

-

Milling cutters with through coolant except

27 32 40 40 Ø

10 10 10 10

4,5 4,5 4,5 4,5

8 9 11 14

160.

Shell Mill Fixation

7745 VOD 06 Technical Advice Milling Cutter Order Example: 7745VOD06-A080R Milling Insert Order Example: ODET0605APEN-44 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

40

ap1 max.

or

0,08 0,707



22/6/11

11:41

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®


Inserts for 7745 VOD 06 Application & Material Roughing

Semi-Finishing

135°

d

r

Dimensions (mm)

Finishing

Grade

d

l

s

r

hm min

026591 026598 027891 026592

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55


0,04 0,04 0,04 0,04

026588 ODET 06 05APFN-441

GH1

16,0

6,0

5,55

Facet

0,02

ODET 06_ -441


SC3025

16,0

6,0

5,55

Facet

0,19

ODEW 06_ -RA

026589 026597 027892 026590

ODMT ODMT ODMT ODMT

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55


0,04 0,04 0,04 0,04

025836 029097 025837 025838 027743

ODMW ODMW ODMW ODMW ODMW

06 06 06 06 06

0512SN 0512SN 0512SN 0512SN 0512SN

MP91M SC3025 SF30 X500 SP6564

16,0 16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55 5,55

1,2 1,2 1,2 1,2 1,2

0,27 0,27 0,27 0,27 0,27

ODMW 06_ -SN

026595 026599 027893 026596

ODMW ODMW ODMW ODMW

06 06 06 06

0512TN 0512TN 0512TN 0512TN

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55

1,2 1,2 1,2 1,2

0,17 0,17 0,17 0,17

ODMW 06_ -TN

ODET ODET ODET ODET

06 06 06 06

05APEN-44 05APEN-44 05APEN-44 05APEN-44

06 06 06 06



ODET 06_ -44

ODMT 06_ -41

Ramp Angle 6,0º ø 50 4,6º ø 63 3,3º ø 80 2,6º ø 100 2,0º ø 125 1,5º ø 160

ap

1

Lm =


s

l

EDP # Part Number

tan x E

(ap1 max. = maximum depth = 10 mm) Ramp Angle = E Nominal Diameter D Outside Diameter Da



Feed hm (mm) 0,30 - 0,70



Feed hm (mm) 0,20 - 0,40



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,50

2,5 - 4,5

100 - 150

0,20 - 0,35

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,27 - 0,40

2,5 - 4,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,30

2,5 - 4,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,20 - 0,45

2,5 - 4,5

195 - 310

0,15 - 0,30

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,35

2,5 - 4,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,17 - 0,25

2,5 - 4,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

-

-

-

50 - 85

0,06 - 0,12

0,5 - 1,5

50 - 100

0,03 - 0,06

0,2 - 0,5

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


41


22/6/11

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®


7745 VS 09 d1

Milling Cutter

7745 VS 09 Weldon Shank Dimensions (mm) EDP # 021762 021763 021764

Part Number

D

L

l2

d1 ap max.

7745VS 09 WA016R085 7745VS 09 WA020R085 7745VS 09 WA025R095

16 20 25

135 135 150

85 85 95

16 20 25

5 5 5

No. of teeth 2 2 3

Spares EDP#

L

I2

45° D

Weldon Shank

7745 VS 09 Technical Advice Milling Cutter Order Example: 7745VS09WA016R085 Milling Insert Order Example: SCMT09T308EN -41 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

42

or

0,08 0,707

EDP#

015262 D4010T 015240 015262 D4010T 015240 015262 D4010T 015240


T15 T15 T15


22/6/11

11:41

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®


Inserts for 7745 VS 09 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

d

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017703 018188 025852 015225 017704 017705 027896 015224

SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT

09 09 09 09 09 09 09 09

T308E T308E T304T T308T T308T T308T T308T T308T

SF30 SFZ SF30 PFZ SF30 SFZ SP6564 X44

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97

0,8 0,8 0,4 0,8 0,8 0,8 0,8 0,8

0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15

SCMT 09_

017315 024107 015147 027731

SCMT SCMT SCMT SCMT

09 09 09 09

T308EN-41 T308EN-41 T308EN-41 T308EN-41


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,04 0,04 0,04 0,04

SCMT 09_ -41

GH1 GH1

9,52 9,52

9,52 9,52

3,97 3,97

0,4 0,8

0,03 0,03

SCMW 09_

018198 SCMW 09 T304E 018199 SCMW 09 T308E

s

SC_09 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,05 - 0,15

D.O.C. ap (mm) 1,0 - 5,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,05 - 0,12

1,0 - 5,0

-

-

-

Stainless Steels

-

-

-

140 - 180

0,05 - 0,12

1,0 - 5,0

-

-

-

PH Stainless

-

-

-

70 - 85

0,05 - 0,08

1,0 - 5,0

-

-

-

Cast Irons

-

-

-

180 - 300

0,05 - 0,12

1,0 - 5,0

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

35 - 50

0,05 - 0,08

1,0 - 5,0

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


43


22/6/11

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Page 44

®


7745 VS 12 d1

Milling Cutter

7745 VS 12 Shell Mill Fixation Dimensions (mm)

H 45°

D

EDP # 021765 021766 021767 021768 021769 021770

Part Number 7745VS 12 -A040R 7745VS 12 -A050R 7745VS 12 -A063R 7745VS 12 -A080R 7745VS 12 -A100R 7745VS 12 -A125R

D

H

d1

ap max.

40 50 63 80 100 125

32 40 40 50 50 63

16 22 22 27 32 40

7 7 7 7 7 7

No. of teeth 4 4 5 6 7 8

Spares EDP# 015266 015266 015266 015266 015266 015266

Shell Mill Fixation

7745 VS 12 Technical Advice Milling Cutter Order Example: 7745VS12-A050R Milling Insert Order Example: SCMT12M512EN -41 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

aap

Depth of Cut (ap)

44

or

0,08 0,707


EDP# D5013T D5013T D5013T D5013T D5013T D5013T

015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20


22/6/11

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®



Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017312 025811 017695 017693 017696 017694

SCCT SCCT SCCT SCCT SCCT SCCT

12 12 12 12 12 12

M5ACER M5ACTR M5ACTR M5ACTR M5ACTR M5ACTR

MP91M SP4036 GH1 SF30 SFZ X44

12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0 5,0 5,0


0,03 0,15 0,15 0,15 0,15 0,15

SCCT 12_

017313 017697 027894 017698

SCHT SCHT SCHT SCHT

12 12 12 12

M5ACTN M5ACTN M5ACTN M5ACTN

MP91M PFZ SP6564 X500

12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,15 0,15 0,15 0,15

SCHT 12_

015144 017314 017699 027895

SCKT SCKT SCKT SCKT

12 12 12 12

M5ACSN-41 M5ACSN-41 M5ACSN-41 M5ACSN-41

X500 MP91M PFZ SP6564

12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,12 0,12 0,12 0,12

SCKT 12_ -41

017706 024944 025832 017707 017709 017316 015227 017708 017710 015228 024129

SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT

12 12 12 12 12 12 12 12 12 12 12

M508E M508E M508E M512E M512T M512T M512T M512T M512T M512T M512T

SF30 X44 PFZ SF30 GH1 MP91M PFZ SF30 SFZ X44 X500

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0

0,8 0,8 0,8 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,12

SCMT 12_

017317 024108 015226 027732

SCMT SCMT SCMT SCMT

12 12 12 12

M512EN-41 M512EN-41 M512EN-41 M512EN-41


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SCMT 12_ -41

SC_12 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,20 - 0,60



Feed hm (mm) 0,20 - 0,45



Feed hm (mm) 0,15 - 0,28

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,20 - 0,45

3,5 - 7,0

100 - 150

0,20 - 0,40

1,0 - 3,5

100 - 195

0,15 - 0,28

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

3,5 - 7,0

140 - 180

0,15 - 0,30

1,0 - 3,5

180 - 230

0,15 - 0,28

0,2 - 1,0

PH Stainless Cast Irons

-

-

-

75 - 135

0,15 - 0,28

1,0 - 3,5

-

-

-

140 - 280

0,15 - 0,40

3,5 - 7,0

180 - 300

0,15 - 0,30

1,0 - 3,5

200 - 350

0,15 - 0,28

0,2 - 1,0

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

25 - 45

0,10 - 0,25

1,0 - 3,5

-

-

-


-

-

-

50 - 85

0,06 - 0,12

1,0 - 2,5

50 - 100

0,04 - 0,08

0,2 - 1,0


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


45


22/6/11

11:42

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®


7745 VSE 09 d1

Milling Cutter

7745 VSE 09 Weldon Shank Medium Pitch Dimensions (mm) EDP # 021783 021784 021785 021786 021787

L

Part Number

D L/H l1

d1 ap max.

7745VSE 09 WA016Z02R 7745VSE 09 WA020Z02R 7745VSE 09 WA025Z03R 7745VSE 09 WA032Z03R 7745VSE 09 WA040Z04R

16 20 25 32 40

16 20 25 32 32

75 82 96 100 110

22 28 35 35 45

5 5 5 5 5

Plunge max. 4 4 4 4 4

Spares No. of teeth 2 2 3 3 4

EDP# 015269 015269 015064 015064 015064

EDP# F3508T F3508T F3510T F3510T F3510T

015240 015240 015240 015240 015240

T15 T15 T15 T15 T15

015064 015064 015064 015064 015064 015064 015064

F3510T F3510T F3510T F3510T F3510T F3510T F3510T

015240 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15 T15

015064 015064 015064 015064 015064

F3510T F3510T F3510T F3510T F3510T

015240 015240 015240 015240 015240

T15 T15 T15 T15 T15

7745 VSE 09 Shell Mill Fixation Medium Pitch 021771 021772 021773 021775 021777 021779 021781

I1 45°

D

7745VSE 09 -A032Z04R 7745VSE 09 -A040Z05R 7745VSE 09 -A050Z05R 7745VSE 09 -A063Z05R 7745VSE 09 -A080Z06R 7745VSE 09 -A100Z07R 7745VSE 09 -A125Z08R

32 40 50 63 80 100 125

30 40 42 42 52 52 63

-

13 16 22 22 27 32 40

5 5 5 5 5 5 5

4 4 4 4 4 4 4

4 5 5 5 6 7 8

7745 VSE 09 Shell Mill Fixation Fine Pitch 021774 021776 021778 021780 021782

Weldon Shank

7745VSE 09 -A050Z06R 7745VSE 09 -A063Z07R 7745VSE 09 -A080Z09R 7745VSE 09 -A100Z11R 7745VSE 09 -A125Z12R

50 63 80 100 125

42 42 52 52 63

-

22 22 27 32 40

5 5 5 5 5

4 4 4 4 4

6 7 9 11 12

d1

H

45°

D

7745 VSE 09 Technical Advice Milling Cutter Order Example: 7745VSE09WA016Z02R Milling Insert Order Example: SDHT09T3AEEN -421 MP91M For complete cutting conditions refer to page: 288

Shell Mill Fixation

Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

46

or

0,08 0,707



22/6/11

11:42

Page 47

®


Inserts for 7745 VSE 09 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017714 SDCT 09 T3AEEN 025842 SDCT 09 T3AEEN 017242 SDCT 09 T3AEFN

SF30 SP4036 GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,04 0,04 0,02

017715 018204 017716 027118 017717

SFZ CN35 SF30 SFZ X44

9,52 9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97 3,97


0,02 0,12 0,15 0,15 0,15

SDCW 09_

017726 SDEX 09 T3AEEN-701 015148 SDEX 09 T3AEFN-701 015229 SDEX 09 T3AEFN-701

PFZ GH1 SFZ

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,03 0,02 0,02

SDEX 09_ -701

017320 023356 015186 027733

SDHT SDHT SDHT SDHT


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97


0,03 0,03 0,03 0,03

SDHT 09_ -421

017323 023358 015231 027741

SDHW SDHW SDHW SDHW


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97


0,10 0,10 0,10 0,10

SDHW 09_

026600 SDKT 09 T3AEEN-45 026602 SDKT 09 T3AEEN-45 027738 SDKT 09 T3AEEN-45

MP91M X500 SP6564

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,05 0,05 0,05

SDKT 09_ -45

017319 SDET 09 T308EN 017724 SDET 09 T308EN 017725 SDET 09 T308FN

MP91M PFZ GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

0,8 0,8 0,8

0,03 0,03 0,02

SDET 09_

017325 023362 014410 027736

SDMT SDMT SDMT SDMT


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,04 0,04 0,04 0,04

SDMT 09_ -41

017327 027742 023363 015232

SDMW SDMW SDMW SDMW

MP91M SP6564 PFZ X500

9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,15 0,15 0,15 0,12

SDMW 09_

SDCW SDCW SDCW SDCW SDCW

09 09 09 09 09

09 09 09 09

T3AEFN T3AETN T3AETN T3AETN T3AETN

T3AEEN-421 T3AEEN-421 T3AEEN-421 T3AEEN-421

09 09 09 09

09 09 09 09

T3AETN T3AETN T3AETN T3AETN

T308EN-41 T308EN-41 T308EN-41 T308EN-41

09 09 09 09

T308TN T308TN T308TN T308TN

SDCT 09_

SD_09 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,12 - 0,30



Feed hm (mm) 0,10 - 0,25



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,12 - 0,25

3,0 - 5,0

100 - 150

0,10 - 0,20

1,0 - 3,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,12 - 0,22

3,0 - 5,0

140 - 180

0,10 - 0,20

1,0 - 3,0

180 - 230

0,05 - 0,15

0,2 - 1,0 0,2 - 1,0

-

-

-

75 - 85

0,10 - 0,18

1,0 - 3,0

80 - 100

0,05 - 0,10

Cast Irons

140 - 280

0,12 - 0,25

3,0 - 5,0

180 - 300

0,10 - 0,20

1,0 - 3,0

200 - 350

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,10 - 0,22

3,0 - 5,0

400 - 750

0,08 - 0,18

1,0 - 3,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

-

-

-

35 - 50

0,10 - 0,18

1,0 - 3,5

45 - 60

0,05 - 0,10

0,2 - 1,0


-

-

-

-

-

-

50 - 100

0,03 - 0,06

0,2 - 0,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


47


22/6/11

11:42

Page 48

®


7745 VSE 12 d1

Milling Cutter

7745 VSE 12 Shell Mill Fixation Dimensions (mm) EDP # Part Number

H

45° 021788 7745VSE 12 -A050Z04R

021789 021790 021791 021792

D

7745VSE 12 -A063Z05R 7745VSE 12 -A080Z06R 7745VSE 12 -A100Z07R 7745VSE 12 -A125Z08R

D

H

d1 ap max.

50 63 80 100 125

45 45 50 55 63

22 22 27 32 40

7 7 7 7 7

Plunge max. 6 6 6 6 6

Spares No. of teeth 4 5 6 7 8

EDP# 015270 015270 015270 015270 015270

EDP# F4011T F4011T F4011T F4011T F4011T

015241 015241 015241 015241 015241

T20 T20 T20 T20 T20

Shell Mill Fixation

7745 VSE 12 Technical Advice Milling Cutter Order Example: 7745VSE12-A050Z04R Milling Insert Order Example: SDKT1204AEEN-45 X500 For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

or

hm

0,707

0,08 0,707


SD_12 Recommended Cutting Conditions Roughing Material Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless

ap

Depth of Cut (ap)

48

Speed Vc (m/min)

Feed hm (mm)


Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)


Feed hm (mm)

D.O.C. ap (mm)

180 - 220 0,20 - 0,45 3,0 - 6,0 220 - 260 0,15 - 0,30 1,0 - 3,0

220 - 300 0,15 - 0,17 0,2 - 1,0

70 - 110

0,20 - 0,35 3,0 - 6,0 100 - 150 0,15 - 0,25 1,0 - 3,0

100 - 195 0,15 - 0,17 0,2 - 1,0

120 - 140 0,15 - 0,30 3,0 - 6,0 140 - 180 0,15 - 0,25 1,0 - 3,0

180 - 230 0,15 - 0,17 0,2 - 1,0

55 - 70

0,15 - 0,25 2,0 - 4,0

70 - 85

0,15 - 0,20 1,0 - 2,0

80 - 100

0,05 - 0,10 0,2 - 1,0

Cast Irons

140 - 280 0,15 - 0,30 3,0 - 6,0 180 - 300 0,10 - 0,22 1,0 - 3,0


275 - 450 0,15 - 0,30 3,0 - 6,0 400 - 750 0,10 - 0,22 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0 25 - 40 -

0,15 - 0,25 2,0 - 4,0 -

-

200 - 350 0,05 - 0,15 0,2 - 1,0

35 - 50

0,15 - 0,20 1,0 - 2,0

45 - 60

0,05 - 0,10 0,2 - 1,0

50 - 85

0,06 - 0,12 0,5 - 1,5

50 - 100

0,03 - 0,06 0,2 - 0,5


22/6/11

11:43

Page 49

®



Semi-Finishing

Dimensions (mm)

r

d

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

018203 SDCT 12 04AEEN 017243 SDCT 12 04AEFN

SF30 GH1

12,7 12,7

12,7 12,7

4,76 4,76

Facet Facet

0,04 0,02

017318 017722 018205 017720 017723 017721

MP91M GH1 CN35 SF30 SFZ X44

12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76 4,76 4,76


0,03 0,15 0,17 0,15 0,10 0,15

017727 SDEX 12 04AEEN-701 015149 SDEX 12 04AEEN-701 015230 SDEX 12 04AEEN-701

PFZ GH1 SFZ

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,03 0,02 0,02

SDEX 12_ -701

017321 015133 015187 027734

SDHT SDHT SDHT SDHT

12 12 12 12

04AEEN-421 04AEEN-421 04AEEN-421 04AEEN-421


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76


0,04 0,04 0,04 0,04

SDHT 12_ -421

017322 017728 027735 017729

SDHT SDHT SDHT SDHT

12 12 12 12

04AETN-42 04AETN-42 04AETN-42 04AETN-42


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,10

SDHT 12_ -42

017324 SDHW 12 04AETN 015134 SDHW 12 04AETN 017730 SDHW 12 04AETN

MP91M PFZ X500

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,15 0,15 0,15

SDHW 12_

029456 SDKT 12 04AEEN-45 029457 SDKT 12 04AEEN-45 029455 SDKT 12 04AEEN-45

MP91M X500 SP6564

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,05 0,05 0,05

SDKT 12_ -45

017326 015135 014411 027737


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SDMT 12_ -41

MP91M PFZ X500

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

1,2 1,2 1,2

0,15 0,15 0,12

SDMW 12_

SDCW SDCW SDCW SDCW SDCW SDCW

SDMT SDMT SDMT SDMT

12 12 12 12 12 12

12 12 12 12

04AEEN 04AETN 04AETN 04AETN 04AETN 04AETN

0412EN-41 0412EN-41 0412EN-41 0412EN-41

017328 SDMW 12 0412TN 015136 SDMW 12 0412TN 015233 SDMW 12 0412TN

s

SDCT 12_

SDCW 12_


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


49


22/6/11

11:43

Page 50

®


7745 VT 11 d1

Chamfering Cutter

7745 VT 11 Weldon Shank Dimensions (mm) EDP # Part Number 023065 7745VT 11 WA016R

D

L

l1

d1

d2

ap max.

16

90

40

16

4

7,7

Spares No. of teeth EDP# EDP# 1 015060 F2505T 015069 T7F

L

I1

45° d2 D

Weldon Shank

7745 VT 11 Technical Advice Milling Cutter Order Example: 7745VT11WA016R Milling Insert Order Example: TPMT110204E-M SFZ For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

50

or

0,08 0,707



22/6/11

11:43

Page 51

®


Inserts for 7745 VT 11

60° d


EDP # Part Number

Grade

024948 023503 023504 024947

GH1 SFZ X44 X500

TPMT TPMT TPMT TPMT

11 11 11 11

0204E-M 0204E-M 0204E-M 0204E-M

Semi-Finishing

Dimensions (mm) r

Finishing

d

l

s

r

hm min

6,35 6,35 6,35 6,35

11,0 11,0 11,0 11,0

2,38 2,38 2,38 2,38

0,4 0,4 0,4 0,4

0,03 0,03 0,03 0,03

l

s

TPMT 11_ -M

TP_11 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,05 - 0,12

D.O.C. ap (mm) 1,0 - 7,5

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,05 - 0,10

1,0 - 7,5

-

-

-

Stainless Steels

-

-

-

140 - 180

0,05 - 0,10

1,0 - 7,5

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,05 - 0,10

1,0 - 7,5

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,12

1,0 - 7,5

-

-

-

High Temp. Alloys

-

-

-

35 - 50

0,05 - 0,10

1,0 - 7,5

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


51


22/6/11

11:43

Page 52

®


7745 VT 16 d1

Chamfering Cutter

7745 VT 16 Weldon Shank Dimensions (mm) EDP # Part Number 023067 7745VT 16 WA030R

D

L

l1

d1

d2

30

100

32

20

12

L

I1

45° d2 D

Weldon Shank

7745 VT 16 Technical Advice Milling Cutter Order Example: 7745VT16WA030R Milling Insert Order Example: TCMT16T308E PFZ For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

52

or

0,08 0,707

Spares

No. of ap max. teeth EDP# EDP# 11,3 2 015260 D4008T 015240


T15


22/6/11

11:43

Page 53

®



EDP # Part Number

Grade

023382 TCEW 16 T304F

024139 023388 017743 014852 024140 014399 017745 017746 025801

TCMT TCMT TCMT TCMT TCMT TCMT TCMT TCMT TCMT

16 16 16 16 16 16 16 16 16

T308E T308E T308E T308E T308E T308T T308T T308T T308T

023393 TCMW 16 T308E

Semi-Finishing

Dimensions (mm)

d

r

Finishing

l

d

l

s

r

hm min

GH1

9,52

16,5

3,97

0,4

0,02

MP91M PFZ SF30 X44 X500 PFZ SF30 X44 SFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5

3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,05 0,05 0,05 0,07 0,05 0,15 0,15 0,15 0,15

TCMT 16_

GH1

9,52

16,5

3,97

0,8

0,15

TCMW 16_

s

TCEW 16_


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,05 - 0,20

D.O.C. ap (mm) 1,0 - 11,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,05 - 0,15

1,0 - 11,0

-

-

-

Stainless Steels

-

-

-

140 - 180

0,05 - 0,15

1,0 - 11,0

-

-

-

PH Stainless

-

-

-

70 - 85

0,05 - 0,10

1,0 - 11,0

-

-

-

Cast Irons

-

-

-

180 - 300

0,05 - 0,15

1,0 - 11,0

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,20

1,0 - 11,0

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


53


22/6/11

11:43

Page 54

®


7745 VT 16 d1

Spot Drill Cutter

7745 VT 16 Weldon Shank EDP # Part Number 023066 7745VT 16 WA020R

D

L

l1

20

110

50

Dimensions (mm) ap max. ap max. No. of d1 d2 Linear Spot Drill teeth 20

0

11,0

6

1

Spares EDP#

L

I1

45° d2 D

Weldon Shank

7745 VT 16 Technical Advice Milling Cutter Order Example: 7745VT16WA020R Milling Insert Order Example: TCMX16T308E-ZR SFZ For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

Depth of Cut (ap)

54

or

0,08 0,707

EDP#

015260 D4008T 015240


T15


22/6/11

11:43

Page 55

®



EDP # Part Number

Grade

023395 TCMX 16 T308E-ZR

SFZ

Semi-Finishing

d

Dimensions (mm)

l

r

Finishing

d

l

s

r

hm min

9,52

16,5

3,97

0,8

0,05

s

TCMX 16_


Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,05 - 0,20

D.O.C. ap (mm) 0,5 - 3,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

-

-

-

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,05 - 0,20

0,5 - 3,0

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,20

0,5 - 3,0

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


55


22/6/11

11:59

Page 56

®


7760 VT 11 d1

Chamfering Cutter

7760 VT 11 Weldon Shank Dimensions (mm) EDP # Part Number 023068 7760VT 11 WA016R 023069 7760VT 11 WA025R

D

L

l1

d1

d2

ap max.

16 24,5

88 90

38 40

16 20

7 15

9,5 9,5

Spares No. of teeth 1 2

EDP#

L

I1 60° d2 D

Weldon Shank

7760 VT 11 Technical Advice Milling Cutter Order Example: 7760VT11WA016R Milling Insert Order Example: TPMT110204E-M SFZ For complete cutting conditions refer to page: 288 Feedrate compensation: For 60° cutting, divide the hm value by the sine of the approach angle (the sine of 60° = 0,866) ie:

hm

0,866

ap

Depth of Cut (ap)

56

or

0,08 0,866

EDP#

015060 F2505T 015069 T7F 015060 F2505T 015069 T7F



22/6/11

11:59

Page 57

®



EDP # Part Number

Grade

024948 023503 023504 024947

GH1 SFZ X44 X500

TPMT TPMT TPMT TPMT

11 11 11 11

0204E-M 0204E-M 0204E-M 0204E-M

Semi-Finishing

d

Dimensions (mm)

Finishing

l

r

d

l

s

r

hm min

6,35 6,35 6,35 6,35

11,0 11,0 11,0 11,0

2,38 2,38 2,38 2,38

0,4 0,4 0,4 0,4

0,03 0,03 0,03 0,03

s

TPMT 11_ -M

TP_11 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,05 - 0,12

D.O.C. ap (mm) 1,0 - 9,5

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,05 - 0,10

1,0 - 9,5

-

-

-

Stainless Steels

-

-

-

140 - 180

0,05 - 0,10

1,0 - 9,5

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

180 - 300

0,05 - 0,10

1,0 - 9,5

-

-

-

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,12

1,0 - 9,5

-

-

-

High Temp. Alloys

-

-

-

35 - 50

0,05 - 0,08

1,0 - 9,5

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


57


22/6/11

12:00

Page 58

®


7790 VSE 09 d1

Milling Cutter

7790 VSE 09 Weldon Shank Dimensions (mm) EDP # 021809 021810 021811

Spares

8 8 8

No. of teeth 2 3 4

8 8 8 8 8

4 5 5 6 8

Part Number

D

L/H

l2

d1 ap max.

7790VSE 09 WA025Z02R 7790VSE 09 WA032Z03R 7790VSE 09 WA040Z04R

25 32 40

96 100 110

40 40 49

25 32 32

EDP#

EDP#

015269 F3508T 015240 015269 F3508T 015240 015269 F3508T 015240

T15 T15 T15

015269 015269 015269 015269 015269

T15 T15 T15 T15 T15

L

7790 VSE 09 Shell Mill Fixation 023070 021804 021805 021806 021807

-1°

I2

90° -2°

7790VSE 09 -A040Z04R 7790VSE 09 -A050Z05R 7790VSE 09 -A063Z05R 7790VSE 09 -A080Z06R 7790VSE 09 -A100Z08R

40 50 63 80 100

32 40 40 50 50

-

16 22 22 27 32

D

Weldon Shank d1

H -1°

90° -2°

D

Shell Mill Fixation

7790 VSE 09 Technical Advice Milling Cutter Order Example: 7790VSE09-A050Z05R Milling Insert Order Example: SDMT09T308EN-41 PFZ For complete cutting conditions refer to page: 288

ap

Depth of Cut (ap)

58

F3508T F3508T F3508T F3508T F3508T

015240 015240 015240 015240 015240


22/6/11

12:00

Page 59

®



Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017319 SDET 09 T308EN 017724 SDET 09 T308EN 017725 SDET 09 T308EN

MP91M PFZ GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

0,8 0,8 0,8

0,03 0,03 0,02

017325 023362 014410 027736

SDMT SDMT SDMT SDMT


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,04 0,04 0,04 0,04

SDMT 09_ -41

017327 027742 023363 015232

SDMW SDMW SDMW SDMW


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,15 0,15 0,15 0,12

SDMW 09_

09 09 09 09

T308EN-41 T308EN-41 T308EN-41 T308EN-41

09 09 09 09


SDET 09_

SD_09 Recommended Cutting Conditions Roughing

Semi-Finishing

Unalloyed Steels

Feed hm (mm) 0,15 - 0,25

D.O.C. ap (mm) 4,0 - 8,0

Alloyed Steels

70 - 110

0,15 - 0,22

4,0 - 8,0

100 - 150

0,10 - 0,20

1,0 - 4,0

-

-

-

-

-

-

140 - 180

0,08 - 0,14

1,0 - 4,0

-

-

-

Material

Stainless Steels


Feed hm (mm) 0,10 - 0,22

Finishing


D.O.C. ap (mm) 1,0 - 4,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

-

-

-

70 - 85

0,08 - 0,12

1,0 - 4,0

-

-

-

Cast Irons

140 - 280

0,15 - 0,20

4,0 - 8,0

180 - 300

0,10 - 0,18

1,0 - 4,0

-

-

-

Aluminium & Alloys

150 - 400

0,10 - 0,22

3,0 - 7,0

200 - 500

0,08 - 0,18

1,0 - 3,0

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


59


22/6/11

12:00

Page 60

®


7790 VSE 12 d1

Milling Cutter

7790 VSE 12 Shell Mill Fixation Dimensions (mm) EDP # 021812 90° -2° 021813 021814

H

-1°

Part Number 7790VSE 12 -A063Z05R 7790VSE 12 -A063Z05R 7790VSE 12 -A100Z08R

D

H

d1

ap max.

63 80 100

40 50 50

22 27 32

10,5 10,5 10,5

D

Shell Mill Fixation

7790 VSE 12 Technical Advice Milling Cutter Order Example: 7790VSE12-A100Z08R Milling Insert Order Example: SDMW120412TN MP91M For complete cutting conditions refer to page: 288

ap

Depth of Cut (ap)

60

Spares No. of Inserts 5 6 8

EDP#

EDP#

015270 F4011T 015241 015270 F4011T 015241 015270 F4011T 015241

T20 T20 T20


22/6/11

12:00

Page 61

®



Semi-Finishing

Dimensions (mm)

r

d

l

EDP # Part Number

Grade

d

l

s

r

hm min

017326 015135 014411 027737


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SDMT 12_ -41

MP91M PFZ X500

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

1,2 1,2 1,2

0,15 0,15 0,12

SDMW 12_

SDMT SDMT SDMT SDMT

12 12 12 12

0412EN-41 0412EN-41 0412EN-41 0412EN-41


s

Finishing

SD_12 Recommended Cutting Conditions Roughing

Semi-Finishing

Unalloyed Steels

Feed hm (mm) 0,15 - 0,30

D.O.C. ap (mm) 5,0 - 10,0

Alloyed Steels

70 - 110

0,15 - 0,25

5,0 - 10,0

100 - 150

0,10 - 0,22

1,5 - 5,0

-

-

-

-

-

-

140 - 180

0,10 - 0,16

1,5 - 5,0

-

-

-

Material

Stainless Steels


Feed hm (mm) 0,12 - 0,24

Finishing


D.O.C. ap (mm) 1,5 - 5,0

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

-

-

-

70 - 85

0,08 - 0,14

1,5 - 5,0

-

-

-

140 - 280

0,15 - 0,25

5,0 - 10,0

180 - 300

0,10 - 0,20

1,5 - 5,0

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


61


22/6/11

12:00

Page 62

®


7792 VXD09

High Feed Milling Cutter

7792 VXD09 Weldon Shank Coarse Pitch Dimensions (mm)

Spares No. of teeth

EDP#

EDP # Part Number

D

L/H

l2

d1

ap max.

029461 7792VXD09WA025Z2R

25

96

40

25

1,5

2

015269

F3508T

015240

T15

029462 7792VXD09WA032Z3R

32

100

40

32

1,5

3

015064

F3510T

015240

T15

015064

F3510T

015240

T15

EDP#

7792 VXD09 Shell Mill Fixation Coarse Pitch 029463 7792VXD09-A040Z3R

40

32

-

16

1,5

3

7792 VXD09 Shell Mill Fixation Close Pitch 029464 7792VXD09-A040Z4R

40

32

-

16

1,5

4

015064

F3510T

015240

T15

M12 M16

21 29

1,5 1,5

2 3

015269 015064

F3508T F3510T

015240 015240

T15 T15

7792 VXD09 Modular Head 029465 7792VXD09S025Z2R35 029466 7792VXD09S032Z3R43

Weldon Shank

25 32

35 43

Note: Shanks for Modular Heads see page 228 - 229

Shell Mill Fixation

7792 VXD Technical Advice Milling Cutter Order Example: 7792VXD09WA025Z2R Milling Insert Order Example: XDLW090408SR-D X400

Maximum Ramping Angle Item Description 7792VXD09WA025Z2R 7792VXD09WA032Z3R 7792VXD09-A040Z3R 7792VXD09-A040Z4R 7792VXD09S025Z2R35 7792VXD09S032Z3R43

Max Ramp Angle A

Max Ramp Angle B

2.80° 1.50° 0.80° 0.80° 2.70° 1.50°

6.30° 5.00° 2.70° 2.70° 6.30° 5.00°

Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge).

Modular Head

A

B

ap

A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius

Depth of Cut (ap)

62


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Inserts for 7792 VXD09 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

Finishing

EDP # Part Number

Grade

d

l

s

r

029485 XDLW090408SR-D 029486 XDLW090408SR-D 029487 XDLW090408SR-D

X500 SC3025 X400

9,52 9,52 9,52

9,52 9,52 9,52

4,76 4,76 4,76

0,8 0,8 0,8

XDLW09 -D

029637 XDLT090408ER-D721 029685 XDLT090408ER-D41 029686 XDLT090408ER-D41

GH2 X500 SP6564

9,52 9,52 9,52

9,52 9,52 9,52

4,76 4,76 4,76

0,8 0,8 0,8

XDLT

XD_09 Inserts Recommended Cutting Conditions Facing Unalloyed Steels


Alloyed Steels

70 - 160

Stainless Steels

115 - 265

PH Stainless

50 - 100

Material

Feed hm (mm)

Slotting

0,3 - 2,0

D.O.C. ap max (mm) 1,5


0,3 - 2,0

1,5

70 - 160

0,2 - 1,0

1,5

115 - 265

0,02 - 0,6

1,5

50 - 100

Feed hm (mm)

Plunging

0,3 - 1,5



Feed hm (mm)

D.O.C. ae max (mm)

0,1 - 0,2

6,0

0,3 - 1,5

1,5

70 - 160

0,1 - 0,16

6,0

0,2 - 0,8

1,5

115 - 265

0,12 - 0,16

6,0

0,1 - 0,4

1,5

50 - 100

0,05 - 0,08

6,0

Cast Irons

150 - 395

0,3 - 2,0

1,5

150 - 395

0,3 - 1,5

1,5

150 - 395

0,1 - 0,2

6,0

Aluminium & Alloys

400 - 1000

0,3 - 1,0

1,5

400 - 1000

0,3 - 1,0

1,5

400 - 1000

0,1 - 0,3

6,0

High Temp. Alloys

25 - 60

0,2 - 0,8

1,5

25 - 60

0,1 - 0,5

1,5

25 - 60

0,05 - 0,1

6,0


35 - 100

0,3 - 1,0

1,5

35 - 100

0,3 - 0,8

1,5

35 - 100

0,08 - 0,12

6,0


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


63


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7792 VXD12

High Feed Milling Cutter

7792 VXD12 Shell Mill Fixation Coarse Pitch Dimensions (mm)

Spares No. of teeth

EDP#

EDP # Part Number

D

L/H

l2

d1

ap max.

029467 7792VXD12-A052Z3R

52

40

-

22

2,5

3

015263

D4012T

015240

T15

029469 7792VXD12-A063Z4R

63

40

-

22

2,5

4

015263

D4012T

015240

T15

029472 7792VXD12-A066Z4R

66

40

-

22

2,5

4

015263

D4012T

015240

T15

029471 7792VXD12-A080Z5R

80

50

-

27

2,5

5

015263

D4012T

015240

T15

EDP#

7792 VXD12 Shell Mill Fixation Close Pitch Shell Mill Fixation

029468 7792VXD12-A052Z4R

52

40

-

22

2,5

4

015263

D4012T

015240

T15

029470 7792VXD12-A063Z5R

63

40

-

22

2,5

5

015263

D4012T

015240

T15

029473 7792VXD12-A066Z5R

66

40

-

22

2,5

5

015263

D4012T

015240

T15

7792 VXD Technical Advice Milling Cutter Order Example: 7792VXD12-A066Z5R Milling Insert Order Example: XDLW120508SR-D SC3025

Maximum Ramping Angle Item Description 7792VXD12-A052Z3R 7792VXD12-A052Z4R 7792VXD12-A063Z4R 7792VXD12-A063Z5R 7792VXD12-A066Z4R 7792VXD12-A066Z5R 7792VXD12-A080Z5R

Max Ramp Angle A

Max Ramp Angle B

0.80° 0.80° 0.60° 0.60° 0.45° 0.45° 0.45°

2.70° 2.70° 1.80° 1.80° 1.80° 1.80° 0.90°

Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge).

A

B

ap

A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius

Depth of Cut (ap)

64


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Inserts for 7792 VXD12 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

Finishing

EDP # Part Number

Grade

d

l

s

r

029488 XDLW120508SR-D 029489 XDLW120508SR-D 029490 XDLW120508SR-D

X500 SC3025 X400

12,7 12,7 12,7

12,7 12,7 12,7

5,56 5,56 5,56

0,8 0,8 0,8

XDLW09 -D

029638 XDLT120508ER-D721 029682 XDLT120508ER-D41 029683 XDLT120508ER-D41

GH2 X500 SP6564

12,7 12,7 12,7

12,7 12,7 12,7

5,56 5,56 5,56

0,8 0,8 0,8

XDLT

XD_12 Inserts Recommended Cutting Conditions Facing Unalloyed Steels


Alloyed Steels

70 - 160

Stainless Steels

115 - 265

PH Stainless

50 - 100

Material

Feed hm (mm)

Slotting

0,3 - 3,0



0,3 - 3,0

2,5

70 - 160

0,2 - 1,2

2,5

115 - 265

0,02 - 0,7

2,5

50 - 100

Feed hm (mm)

Plunging

0,3 - 2,0



Feed hm (mm)

D.O.C. ae max (mm)

0,1 - 0,25

9,0

0,3 - 2,0

2,0

70 - 160

0,1 - 0,18

9,0

0,2 - 1,0

2,0

115 - 265

0,12 - 0,18

9,0

0,1 - 0,6

2,0

50 - 100

0,05 - 0,1

9,0 9,0

Cast Irons

150 - 395

0,3 - 3,0

2,5

150 - 395

0,3 - 2,0

2,0

150 - 395

0,1 - 0,25

Aluminium & Alloys

400 - 1000

0,3 - 1,5

2,5

400 - 1000

0,3 - 1,5

2,0

400 - 1000

0,1 - 0,4

9,0

High Temp. Alloys

25 - 60

0,2 - 1,0

2,5

25 - 60

0,1 - 0,7

2,0

25 - 60

0,05 - 0,12

9,0


35 - 100

0,3 - 1,5

2,5

35 - 100

0,3 - 1,0

2,0

35 - 100

0,08 - 0,15

9,0


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


65


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Application Advantages The advantages of facemilling and producing cavities with Stellram’s high feed face mill are numerous. The unique design of the insert, approach angle and the cutter body ensure the cutting forces are predominantly directed in the axial direction. The example shown with a round insert tool shows complex forces which result in high levels of vibration and damage to the cutting edge.

7792VXD

Round Insert Tools

• Cutting forces predominantly axial • Relationship between cutting edge and work piece

• Tangential forces act around the radius • Leads to vibration and damage of the cutting edge • Leads to reduced feed and lower productivity

is at its most stable.

• Results in high feed rates and consistent tool life.

The 7792VXD machines with a constant volume of chip throughout all aspects of producing cavities and produces a side wall that is close to profile. Round insert tools have increasing chip volume through the process.

Centre clearance

Side wall

7792VXD

Round insert

•

• Greater surface contact. • Increased chip section for side

Constant cutting section (chip volume) irrespective of position in cavity.

• Producing a close to profile side wall. • Near-square side walls possible.

wall machining.

• Vibration in corners. • Undulating side wall cusps.

CNC Programme - Corner Radius Definition The use of common CAD / CAM systems requires a round insert dimension to be known for cavity machining. This is available with the Stellram 7792VXD cutter as shown below and in the reference table. Insert

r

66

l

Dimensions (mm)

Designation

r

l

XD**090408

2.01

0.78

XD**120508

2.50

1.08


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Technical Information

Plunge Milling

Tool definition-Scallop height and step over Diameter Insert size ae max

25 9 6,0

32 9 6,0

40 9 6,0

Scallop height 0,25 0,50 0,75 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0

Tool definition (mm) 52 12 9,0

63 12 9,0

66 12 9,0

80 12 9,0

7,92 11,18 13,67 15,75 22,09 26,83 30,72 34,06 36,99 39,60 41,95 44,09

8,11 11,45 13,99 16,12 22,63 27,50 31,50 34,93 37,95 40,64 43,08 45,30

8,93 12,61 15,42 17,78 24,98 30,40 34,87 38,73 42,14 45,21 48,00 50,56

Step over (mm) 4,97 7,00 8,53 9,80 13,56 16,25 18,33 20,00 21,35

5,63 7,94 9,68 11,14 15,49 18,65 21,17 23,24 24,98

6,30 8,89 10,85 12,49 17,44 21,07 24,00 26,46 28,57

7,19 10,15 12,40 14,28 20,00 24,25 27,71 30,66 33,23 35,50 37,52 39,34

Tool The scallop height is calculated in relation to the step over.

Scallop Height

Stepover

Insert

Workpiece

ae (Maximum)

The maximum radial engagement is directly in relation to insert cutting edge length.

The cutting edge should not be in contact with the material face after machining to maintain the cutting edge quality.

For insert type: XD…09 the ae, max is 6mm. For insert type: XD…12 the ae, max is 9mm. ●

Helical interpolation capacity for 7792VXD product line Helical interpolation Dia. min max (mm) Cutter dia. 25 32 40 52 63 66 80

●

Hole min. 34 48 64 82 104 110 138

Hole max. 48 62 78 102 124 130 158

Facing operation maximum flat surface for 7792VXD Max flat surface (mm) Cutter dia. 25 32 40 52 63 66 80

Pitch 11.86 18.77 26.75 33.60 44.61 47.61 61.60

Flat

67


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Face Mills / Cartridge

All Stellram cartridge facemills feature a patented design that maintains the accuracy of the cartridge location even after a crash. The unique clamping and adjusting screws work in opposition to each other to allow setting of each insert within 0,004 mm.

68

Cutter Bodies, Cartridge / Face Mills


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Applications–Face Mills / Cartridge

Face Milling

Face Milling

8000 V CUTTERS WITH UNEQUAL PITCH The cutters in the 8000 V series (∅ 100 – 315 mm) with interchangeable cartridges have a medium pitch and an unequal division of teeth. This design has been developed through extensive studies of their vibration phenomena. They are especially recommended for surfacing cast structures and all other parts with drilled holes or thin walled sections, as well as for square shoulder face milling. For a given table feed, the medium pitch allows a lower feed rate per tooth which avoids the risks of damage to sides or recesses of the machined parts. These are quick-change cartridges thanks to a heel which comes up against a setting track. The runout achieved is in the order of 0,05 mm. If a greater degree of precision is required, they can easily be adjusted individually with a runout of 2-5 ␮. In case of accidental shocks, the heel disengages automatically from the track and the tool body remains intact.

8010 V CUTTERS WITH EQUAL PITCH For machining high temperature alloys, we have modified our milling cutters with cartridges. Available in ∅ 100 – 200 mm, the bodies of the 8010 V milling cutters have the same characteristics as the bodies of the 8000 V and 8100 V but the distribution of the teeth is regular. The number of teeth is equal to that of the 8000 V series.

Precautions At speeds above 80 m/min., the differential pitch becomes essential to reduce the possibility of vibration.

8100 V CUTTERS WITH COARSE PITCH The 8100 V series of cutters with interchangeable cartridges are coarse pitch and are available in ∅ 125 – 250 mm. They are produced with differential pitched teeth based on analyses of their vibration phenomena conducted by leading universities. They complement perfectly the 8000 V series medium pitch cutters. There are one or two positions for wiper inserts. The 8100 V series milling cutters are particularly suitable for the face milling of large steel components or light materials. With large depths of cut, the reduced number of teeth allows maximum exploitation of available machine power and avoids vibrations encountered with large spindle overhangs or when the machined surface stands a long distance above the machine table. The interchangeable cartridges are the same as those used in the 8000 V series milling cutters. Their heel, which locates on a ground setting track, allows for quick mounting with an axial run-out tolerance of 0,05 mm. They can be individually adjusted if a tighter axial run-out tolerance is required, with a precision of 2-5 ␮. In case of accidental shock, the cutter body remains intact because the heel of the cartridge is disengaged from the setting track.

8000 V

8010 V

8100 V

The 8010 V is best used for rough milling, semi-finishing and finishing of high temperature alloys.

69


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8_0 V

Cutter Bodies

d1

8000 V Unequal Pitch H

D

EDP # 021921 021922 021923 021924 021925 021926

Part Number 8000V100RBODY 8000V125RBODY 8000V160RBODY 8000V200RBODY 8000V250RBODY 8000V315RBODY

D

Dimensions (mm)

Cartridge Spares Kg incl. Cartridges 7065 2,29 7065 3,04 7065 5,43 7065 8,77 7065 15,48 7065 29,85

D

(χ90°)

H

d1

100 125 160 200 250 315

106 131 166 206 256 321

68 63 63 63 63 80

32 40 40 60 60 60

No. of teeth 6 8 10 12 16 20

100 125 160 200

106 131 166 206

68 63 63 63

32 40 40 60

6 8 10 12

022646 022646 022646 022646

7065 7065 7065 7065

2,29 3,04 5,43 8,77

131 166 206 256

63 63 63 63

40 40 60 60

6+1 8+1 10+2 10+2

022646 022646 022646 022646

7065 7065 7065 7065

3,04 5,43 8,77 15,48

EDP# 022646 022646 022646 022646 022646 022646

8010 V Equal Pitch 023071 021973 021974 021975 Cutter Body

8010V100RBODY 8010V125RBODY 8010V160RBODY 8010V200RBODY

*8100 V Unequal Pitch 022042 022043 022044 022045

8100V125RBODY 8100V160RBODY 8100V200RBODY 8100V250RBODY

125 160 200 250

81 FS 00 Cartridge Spares EDP # Part Number 014953 81FS00R-12

a mm (χ90°) EDP# 0,03-0,05 015266 D5013T

EDP# 15241

T20

EDP# 016858

72.602

Insert SPHX12M512-EN

*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 V Technical Advice Milling Cutter Body Order Example: 8010V100RBODY

81 FS 00 Cartridge

70


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Mounting /Attachment 32

8_0 V Cutters Mounting & Attachment Dimensions Dimensions (mm)

Ø Cutter

D Ø Ø Ø Ø Ø Ø

100 125 160 200 250 315

(mm)

Fixation Ø Ø Ø Ø Ø Ø

32 40 40 60 60 60

mm Bore mm Bore mm Bore mm Bore mm Bore mm Bore

d1 H7

D2

32 40 40 60 60 60

53 77 100 136 180 240

f

f1

66,7 101,6 101,6 101,6 177,8

d2

d3

d4

d5

b1

t

14 18 18 18

20 26 26 26

22

32

14,4 16,4 16,4 25,7 25,7 25,7

8 9 9 14 14 14

D2

d4

d5

d2

d3

f d1H7

b1

f1

(mm)

t

Fixing onto Cutter Spindle For cutter Ø 100, 125 & 160 mm.

Fixing onto Nose Spindle 7/24 with Centering Arbor Spindle 7/24 No. 40 for cutter Ø 160 mm. Spindle 7/24 No. 50 for cutter Ø 200 to 315 mm. Spindle 7/24 No. 60 for cutter Ø 315 mm.

71


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8_0 VA90_16 d1

Face Mills

8000 VA90_ 16 Unequal Pitch - Assembled Body & Cartridge H

EDP # 021817 021819 021821 021823 021825 021827

D

Part Number 8000VA90-100R 16 8000VA90-125R 16 8000VA90-160R 16 8000VA90-200R 16 8000VA90-250R 16 8000VA90-315R 16

D 106 131 166 206 256 321

Dimensions (mm) No. of H d1 ap teeth

68 63 63 63 63 80

32 40 40 60 60 60

16 16 16 16 16 16

6 8 10 12 16 20

Spares

EDP# 015390 015390 015390 015390 015390 015390

Cartridge 80VA90R-16 80VA90R-16 80VA90R-16 80VA90R-16 80VA90R-16 80VA90R-16

EDP# 015262 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T D4010T

EDP# 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

8010 VA90_ 16 Equal Pitch - Assembled Body & Cartridge 021929 021931 021933 021935

8010VA90-100R 16 8010VA90-125R 16 8010VA90-160R 16 8010VA90-200R 16

106 131 166 206

68 63 63 63

32 40 40 60

16 16 16 16

6 8 10 12

015390 015390 015390 015390

80VA90R-16 80VA90R-16 80VA90R-16 80VA90R-16

015262 015262 015262 015262

D4010T D4010T D4010T D4010T

015240 015240 015240 015240

T15 T15 T15 T15

8_0 VA90_ 16 Cartridge Spares

Cutter Body & Cartridge

EDP # Cartridge Part Number 015390 80VA90R- 16

EDP# 015255 7065

8_0 VA90_ 16 Technical Advice Milling Cutter Order Example: 8000VA90-315R16 Milling Insert Order Example: APHT1604PDTR-42 PFZ For complete cutting conditions refer to page: 288 When using inserts with a radius larger than 2 mm, the cartridge has to be modified.

AP_16 Recommended Cutting Conditions Roughing Material Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless

ap 90°

D

Depth of Cut (ap)

72

Speed Vc (m/min)

Feed hm (mm)


Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)


Feed hm (mm)

D.O.C. ap (mm)

180 - 220 0,14 - 0,40 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0

220 - 300 0,15 - 0,45 0,2 - 3,0

70 - 110

100 - 195 0,15 - 0,40 0,2 - 3,0

0,14 - 0,35 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0

-

-

-

-

-

-

140 - 180 0,12 - 0,25 3,0 - 8,0 70 - 85

0,10 - 0,20 3,0 - 8,0

180 - 230 0,15 - 0,28 0,2 - 3,0 80 - 100

0,10 - 0,20 0,2 - 3,0

Cast Irons

140 - 280 0,14 - 0,28 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0


275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0

200 - 350 0,18 - 0,30 0,2 - 3,0

-

-

-

35 - 50

0,10 - 0,20 3,0 - 8,0

45 - 60

0,10 - 0,20 0,2 - 3,0

-

-

-

50 - 85

0,04 - 0,08 1,5 - 3,5

50 - 100

0,06 - 0,10 0,2 - 1,5


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Inserts for 8_0 VA90_ 16 d


Semi-Finishing

r

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017621 017623 014066


PFZ SFZ GH1

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,02 0,02 0,02

017291 017627 017628 027883 017626 017629

APFW 16 04PDER APFW 16 04PDTR APFW 16 04PDTR APFW 16 04PDTR APFW 16 04PDTR APHT 16 04PDTR

MP91M X44 GH1 SC3025 SF30 SFZ

9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76


0,04 0,1 0,1 0,1 0,1 0,1

017632 017633 015154

APHT 16 04PDER APHT 16 04PDER APHT 16 04PDFR

SF30 SFZ GH1

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,05 0,05 0,02

APHT 16_

017293 017634 015155 027718

APHT APHT APHT APHT


9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1

APHT 16_ -42

011649

APKT 16 04PDER-3M

MP91M

9,52

16,66

4,76

Facet

0,1

017294 014067 015156 027887 027720



MP91M PFZ X500 SC3025 SP6564

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,08 0,08 0,08 0,08 0,08

APKT 16_ -3M

023115 023114 027887


X500 MP91M SP6564

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,06 0,06 0,06

023102 023103 023104 023105 023106 017618 017619 023107 017290 024921 017620 025804


16 16 16 16 16 16 16 16 16 16 16 16


PFZ PFZ PFZ PFZ PFZ MP91M X500 PFZ MP91M PFZ X500 PFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,2 0,8 1,0 1,5 2,0 2,5 2,5 3,0 4,0 4,0 4,0 6,0

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

027863 027869 027864 027870 027865 027871 027862 027866 027873 027873 027887 027874 027868 027875


16 16 16 16 16 16 16 16 16 16 16 16 16 16


SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,67 16,68 16,69 16,70 16,71 16,72 16,73 16,74 16,75 16,76 16,77 16,78 16,79

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 1,6 1,6 2,4 2,4 3,2 3,2 4,0 4,0 5,0 5,0 6,4 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

APHT 16_ -46

017636

APHW 16 0440TR

X44

9,52

16,66

4,76

4,0

0,1

APHW 16_

011488 017633

APKT 16 0408E-2C APKT 16 0408E-2C

MP91M PFZ

9,52 9,52

16,66 16,66

4,76 4,76

0,8 0,8

0,10 0,10

017228 013944 013945 013946 017229 017230 013947



9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76

1,2 1,6 2,4 3,2 4,0 4,8 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1

16 16 16 16 16 16 16 16 16

16 16 16 16 16 16 16


0412E-2C 0416E-2C 0424E-2C 0432E-2C 0440E-2C 0448E-2C 0464E-2C

Star Guide

s

APEX 16_ -701 APFW 16_

APKT 16_ -43 APKT 16_ -45 APET 16_ -42

APKT 16_ -2C APMT 16_ -2C


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


73


22/6/11

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®


8_0 VOD45_ 04 d1

Face Mills

8000 VOD45_ 04 Unequal Pitch - Assembled Body & Cartridge H

EDP # 021837 021838 021839 021840 021841 021842

D

Part Number D 8000VOD45-100R-04 100 8000VOD45-125R-04 125 8000VOD45-160R-04 160 8000VOD45-200R-04 200 8000VOD45-250R-04 250 8000VOD45-315R-04 315

H 68 63 63 63 63 80

Dimensions (mm) No. of d1 ap ap max. teeth

32 40 40 60 60 60

3,5 3,5 3,5 3,5 3,5 3,5

8 8 8 8 8 8

6 8 10 12 16 20

Spares

EDP# 014313 014313 014313 014313 014313 014313

Cartridge 80VOD45R-04 80VOD45R-04 80VOD45R-04 80VOD45R-04 80VOD45R-04 80VOD45R-04

EDP# 015270 015270 015270 015270 015270 015270

F4011T D4010T D4010T D4010T D4010T D4010T

EDP# 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

8010 VOD45_ 04 Equal Pitch - Assembled Body & Cartridge 021936 021937 021938 021939

8010VOD45-100R-04 100 8010VOD45-125R-04 125 8010VOD45-160R-04 160 8010VOD45-200R-04 200

68 63 63 63

32 40 40 60

3,5 3,5 3,5 3,5

8 8 8 8

6 8 10 12

014313 014313 014313 014313

80VOD45R-04 80VOD45R-04 80VOD45R-04 80VOD45R-04

015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

*8100 VOD45_ 04 Unequal Pitch - Assembled Body & Cartridge


021982 021983 021984 021985

8100VOD45-125R-04 125 8100VOD45-160R-04 160 8100VOD45-200R-04 200 8100VOD45-250R-04 250

63 63 63 63

40 40 60 60

3,5 3,5 3,5 3,5

8 8 8 8

6+1 8+1 10+2 10+2

014313 014313 014313 014313


015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

8_0 VOD45_ 04 Cartridge Spares EDP # Cartridge Part Number 014313 80VOD45R- 04

EDP# 015255 7065


8_0 VOD45_ 04 Technical Advice Milling Cutter Order Example: 8010VOD45-100R Milling Insert Order Example: ODET0404APEN-44 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707 87° 42° ap1 max. ap

D

Depth of Cut (ap)

74

or

0,08 0,707



22/6/11

12:05

Page 75

®


Inserts for 8_0 VOD45_ 04 Application & Material Roughing

Semi-Finishing

135°

d

r

Dimensions (mm)

Finishing

Grade

d

l

s

r

hm min


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

ODET 04_ -44

024911 ODET 04 04APFN-441

GH1

12,7

4,0

4,76

Facet

0,02

ODET 04_ -441


SC3025

12,7

4,0

4,76

Facet

0,19

ODEW 04_ -RA


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

Facet Facet Facet

0,04 0,04 0,04

ODMT 04_ -41


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

0,8 0,8 0,8

0,04 0,04 0,04

ODMT 04_ -41

017304 015130 029096 017671 024115 017672 027197

MP91M PFZ SC3025 SF30 X44 X500 SP6564

12,7 12,7 12,7 12,7 12,7 12,7 12,7

4,0 4,0 4,0 4,0 4,0 4,0 4,0

4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,27 0,27 0,27 0,27 0,27 0,27 0,27

ODMW 04_ -SN


04 04 04 04 04 04 04

0408SN 0408SN 0408SN 0408SN 0408SN 0408SN 0408SN

s

l

EDP # Part Number



Feed hm (mm) 0,30 - 0,50



Feed hm (mm) 0,20 - 0,35



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,40

2,0 - 3,5

100 - 150

0,20 - 0,30

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

2,0 - 3,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,25

2,0 - 3,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,30 - 0,35

2,0 - 3,5

195 - 310

0,15 - 0,25

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,30

2,0 - 3,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,15 - 0,25

2,0 - 3,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

-

-

-

-

-

-

-

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


75


22/6/11

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®


8_0 VOD45_ 06 d1

Face Mills

8000 VOD45_ 06 Unequal Pitch - Assembled Body & Cartridge Dimensions (mm)

H

EDP # 026638 026639 026640 026641 026642 026643

D

Part Number 8000VOD45-100R-06 8000VOD45-125R-06 8000VOD45-160R-06 8000VOD45-200R-06 8000VOD45-250R-06 8000VOD45-315R-06

D 100 125 160 200 250 315

H 68 63 63 63 63 80

d1 32 40 40 60 60 60

ap ap1 max. 4,5 10,0 4,5 10,0 4,5 10,0 4,5 10,0 4,5 10,0 4,5 10,0

Spares No. of teeth

6 8 10 12 16 20

EDP# 026587 026587 026587 026587 026587 026587

Cartridge 80VOD45R-06 80VOD45R-06 80VOD45R-06 80VOD45R-06 80VOD45R-06 80VOD45R-06

EDP# 015270 015270 015270 015270 015270 015270

F4011T D4010T D4010T D4010T D4010T D4010T

EDP# 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

8010 VOD45_ 06 Equal Pitch - Assembled Body & Cartridge 026645 026646 026647 026648 Cutter Body & Cartridge

8010VOD45-100R-06 8010VOD45-125R-06 8010VOD45-160R-06 8010VOD45-200R-06

100 125 160 200

68 63 63 63

32 40 40 60

4,5 4,5 4,5 4,5

10,0 10,0 10,0 10,0

6 8 10 12

026587 026587 026587 026587


015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

*8100 VOD45_ 06 Unequal Pitch - Assembled Body & Cartridge 026649 026650 026651 026652

8100VOD45-125R-06 8100VOD45-160R-06 8100VOD45-200R-06 8100VOD45-250R-06

125 160 200 250

63 63 63 63

40 40 60 60

4,5 4,5 4,5 4,5

10,0 6+1 10,0 8+1 10,0 10+2 10,0 10+2

026587 026587 026587 026587


015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

8_0 VOD45_ 06 Cartridge Spares EDP # Cartridge Part Number 026587 80VOD45R-06

EDP# 015255 7065


8_0 VOD45_ 06 Technical Advice Milling Cutter Order Example: 8000VOD45-315R-06 Milling Insert Order Example: ODMT0605APEN-41 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707 87° 42°

D

Depth of Cut (ap)

76

or

0,08 0,707



22/6/11

12:05

Page 77

®


Inserts for 8_0 VOD45_ 06 Application & Material Roughing

Semi-Finishing

135°

d

r

Dimensions (mm)

Finishing

l

EDP # Part Number

Grade

d

l

s

r

hm min

026591 026598 027891 026592

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55


0,04 0,04 0,04 0,04

ODET 06_ -44

026588 ODET 06 05APFN-441

GH1

16,0

6,0

5,55

Facet

0,02

ODET 06_ -441


SC3025

16,0

6,0

5,55

Facet

0,19

ODEW 06_ -RA

026589 026597 027892 026590

ODMT ODMT ODMT ODMT

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55


0,04 0,04 0,04 0,04

ODMT 06_ -41

025836 029097 025837 025838 027743

ODMW ODMW ODMW ODMW ODMW

06 06 06 06 06

0512SN 0512SN 0512SN 0512SN 0512SN

MP91M SC3025 SF30 X500 SP6564

16,0 16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55 5,55

1,2 1,2 1,2 1,2 1,2

0,27 0,27 0,27 0,27 0,27

ODMW 06_ -SN

026595 026599 027893 026596

ODMW ODMW ODMW ODMW

06 06 06 06

0512TN 0512TN 0512TN 0512TN

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55

1,2 1,2 1,2 1,2

0,17 0,17 0,17 0,17

ODMW 06_ -TN

ODET ODET ODET ODET

06 06 06 06


06 06 06 06


s



Feed hm (mm) 0,30 - 0,70



Feed hm (mm) 0,20 - 0,40



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,50

2,5 - 4,5

100 - 150

0,20 - 0,35

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,27 - 0,40

2,5 - 4,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,30

2,5 - 4,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,20 - 0,45

2,5 - 4,5

195 - 310

0,15 - 0,30

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,35

2,5 - 4,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,17 - 0,25

2,5 - 4,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

-

-

-

50 - 85

0,06 - 0,12

0,5 - 1,5

50 - 100

0,03 - 0,06

0,2 - 0,5

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


77


22/6/11

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®


8_0 VR00_ 16 d1

Face Mills

8000 VR00_ 16 Unequal Pitch - Assembled Body & Cartridge H

EDP # 021844 021845 021846 021847 021848 021849

D

Part Number 8000VR00-100R 8000VR00-125R 8000VR00-160R 8000VR00-200R 8000VR00-250R 8000VR00-315R

D 100 125 160 200 250 315


68 63 63 63 63 80

32 40 40 60 60 60

8 8 8 8 8 8

6 8 10 12 16 20

Spares

EDP# 014316 014316 014316 014316 014316 014316

Cartridge 80VRP00R-16 80VRP00R-16 80VRP00R-16 80VRP00R-16 80VRP00R-16 80VRP00R-16

EDP# 015266 015266 015266 015266 015266 015266

D5013T D5013T D5013T D5013T D5013T D5013T

EDP# 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

8010 VR00_ 16 Equal Pitch - Assembled Body & Cartridge 021940 021941 021942 021943

8010VR00-100R 8010VR00-125R 8010VR00-160R 8010VR00-200R

100 125 160 200

68 63 63 63

32 40 40 60

8 8 8 8

6 8 10 12

014316 014316 014316 014316

80VRP00R-16 80VRP00R-16 80VRP00R-16 80VRP00R-16

015266 015266 015266 015266

D5013T D5013T D5013T D5013T

015241 015241 015241 015241

T20 T20 T20 T20

*8100 VR00_ 16 Unequal Pitch - Assembled Body & Cartridge


021988 021989 021990 021991

8100VR00-125R 8100VR00-160R 8100VR00-200R 8100VR00-250R

125 160 200 250

63 63 63 63

40 40 60 60

8 8 8 8

6+1 8+1 10+2 10+2

014316 014316 014316 014316

80VRP00R-16 80VRP00R-16 80VRP00R-16 80VRP00R-16

015266 015266 015266 015266

D5013T D5013T D5013T D5013T

015241 015241 015241 015241

T20 T20 T20 T20

8_0 VR00_ 16 Cartridge Spares EDP # Cartridge Part Number 014316 80VRP00R- 16 *The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VR00_ 16 Technical Advice Milling Cutter Order Example: 8000VR00-315R Milling Insert Order Example: RPHT1606M0E-421 PFZ For complete cutting conditions refer to page: 288

ap

D

Depth of Cut (ap)

78

EDP# 015255 7065


22/6/11

12:05

Page 79

®


Inserts for 8_0 VR00_ 16 Application & Material Roughing

Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

015131 RPHT 16 06M0E-421

PFZ

16,0

-

6,35

8,0

0,04

RPHT 16_ -421

015223 RPMT 16 06M0E-41

X500

16,0

-

6,35

8,0

0,05

RPMT 16_ -41

RP_16 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,30 - 0,70



Feed hm (mm) 0,20 - 0,40



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,25 - 0,60

3,0 - 8,0

100 - 150

0,20 - 0,35

1,0 - 3,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,25 - 0,45

3,0 - 8,0

140 - 180

0,15 - 0,25

1,0 - 3,0

180 - 230

0,05 - 0,15

0,2 - 1,0

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


79


22/6/11

12:06

Page 80

®


8_0 VS45_ 12 d1

Face Mills

8000 VS45_ 12 Unequal Pitch - Assembled Body & Cartridge H

EDP # 021851 021852 021853 021854 021855 021856

D

Part Number 8000VS45-100R 8000VS45-125R 8000VS45-160R 8000VS45-200R 8000VS45-250R 8000VS45-315R

D 100 125 160 200 250 315


68 63 63 63 63 80

32 40 40 60 60 60

7 7 7 7 7 7

6 8 10 12 16 20

Spares

EDP# 014946 014946 014946 014946 014946 014946

Cartridge 80VS45R-12 80VS45R-12 80VS45R-12 80VS45R-12 80VS45R-12 80VS45R-12

EDP# 015266 015266 015266 015266 015266 015266

D5013T D5013T D5013T D5013T D5013T D5013T

EDP# 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

*8100 VS45_ 12 Unequal Pitch - Assembled Body & Cartridge 021994 021995 021996 021997 Cutter Body & Cartridge

8100VS45-125R 8100VS45-160R 8100VS45-200R 8100VS45-250R

125 160 200 250

63 63 63 63

40 40 60 60

7 7 7 7

6+1 8+1 10+2 10+2

014946 014946 014946 014946

80VS45R-12 80VS45R-12 80VS45R-12 80VS45R-12

015266 015266 015266 015266

D5013T D5013T D5013T D5013T

EDP# 015255 7065


8_0 VS45_ 12 Technical Advice Milling Cutter Order Example: 8000VS45-315R Milling Insert Order Example: SCMT12M512EN-41 MP91M For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

ap

45° a

D

Depth of Cut (ap)

80

T20 T20 T20 T20

8_0 VS45_ 12 Cartridge Spares EDP # Cartridge Part Number 014946 80VS45R- 12

45°

015241 015241 015241 015241

or

0,08 0,707



22/6/11

12:06

Page 81

®


Inserts for 8_0 VS45_ 12 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017312 025811 017695 017693 017696 017694


12 12 12 12 12 12

M5ACER M5ACER M5ACER M5ACER M5ACER M5ACER


12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0 5,0 5,0


0,03 0,15 0,15 0,15 0,15 0,15

SCCT 12_

017313 017697 027894 017698

SCHT SCHT SCHT SCHT

12 12 12 12



12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,15 0,15 0,15 0,15

SCHT 12_

015144 017314 017699 027895

SCKT SCKT SCKT SCKT

12 12 12 12



12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,12 0,12 0,12 0,12

SCKT 12_ -41

017706 024944 025832 017707 017709 017316 015227 017708 017710 015228 024129

SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT

12 12 12 12 12 12 12 12 12 12 12

M508E M508E M508E M512E M512T M512T M512T M512T M512T M512T M512T

SF30 X44 PFZ SF30 GH1 MP91M PFZ SF30 SFZ X44 X500

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0

0,8 0,8 0,8 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,12

SCMT 12_

017317 024108 015226 027732

SCMT SCMT SCMT SCMT

12 12 12 12

M512EN-41 M512EN-41 M512EN-41 M512EN-41


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SCMT 12_ -41

SC_12 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,20 - 0,60



Feed hm (mm) 0,20 - 0,45



Feed hm (mm) 0,15 - 0,28

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,20 - 0,45

3,5 - 7,0

100 - 150

0,20 - 0,40

1,0 - 3,5

100 - 195

0,15 - 0,28

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

3,5 - 7,0

140 - 180

0,15 - 0,30

1,0 - 3,5

180 - 230

0,15 - 0,28

0,2 - 1,0


-

-

-

75 - 135

0,15 - 0,28

1,0 - 3,5

-

-

-

140 - 280

0,15 - 0,40

3,5 - 7,0

180 - 300

0,15 - 0,30

1,0 - 3,5

200 - 350

0,15 - 0,28

0,2 - 1,0

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

25 - 45

0,10 - 0,25

1,0 - 3,5

-

-

-


-

-

-

50 - 85

0,06 - 0,12

1,0 - 2,5

50 - 100

0,04 - 0,08

0,2 - 1,0


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


81


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8_0 VSE45_ 09 d1

Face Mills

8000 VSE45_ 09 Unequal Pitch - Assembled Body & Cartridge H

D

EDP # 021858 021861 021864 021867 021870 021873

Part Number 8000VSE45-100R09 8000VSE45-125R09 8000VSE45-160R09 8000VSE45-200R09 8000VSE45-250R09 8000VSE45-315R09

D 100 125 160 200 250 315


68 63 63 63 63 80

32 40 40 60 60 60

5 5 5 5 5 5

6 8 10 12 16 20

Spares

EDP# 014947 014947 014947 014947 014947 014947

Cartridge 80VSE45R-09 80VSE45R-09 80VSE45R-09 80VSE45R-09 80VSE45R-09 80VSE45R-09

EDP# 015269 015269 015269 015269 015269 015269

F3508T F3508T F3508T F3508T F3508T F3508T

EDP# 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

8010 VSE45_ 09 Equal Pitch - Assembled Body & Cartridge 021944 021947 021950 021953 Cutter Body & Cartridge

8010VSE45-100R09 8010VSE45-125R09 8010VSE45-160R09 8010VSE45-200R09

100 125 160 200

68 63 63 63

32 40 40 60

5 5 5 5

6 8 10 12

014947 014947 014947 014947

80VSE45R-09 80VSE45R-09 80VSE45R-09 80VSE45R-09

015269 015269 015269 015269

F3508T F3508T F3508T F3508T

015240 015240 015240 015240

T15 T15 T15 T15

*8100 VSE45_ 09 Unequal Pitch - Assembled Body & Cartridge 022000 022003 022006 022009

8100VSE45-125R09 8100VSE45-160R09 8100VSE45-200R09 8100VSE45-250R09

125 160 200 250

63 63 63 63

40 40 60 60

5 5 5 5

6+1 8+1 10+2 10+2

014947 014947 014947 014947


015269 015269 015269 015269

F3508T F3508T F3508T F3508T

015240 015240 015240 015240

T15 T15 T15 T15

8_0 VSE45_ 09 Cartridge Spares EDP # Cartridge Part Number 014947 80VSE45R-09

EDP# 015255 7065


8_0 VSE45_ 09 Technical Advice Milling Cutter Order Example: 8000VSE45-250R09 Milling Insert Order Example: SDKT09T3AEEN-45 X500 For complete cutting conditions refer to page: 288 Feedrate compensation: For 45° cutting, divide the hm value by the sine of the approach angle (the sine of 45° = 0,707) ie:

hm

0,707

45° ap

D

Depth of Cut (ap)

82

or

0,08 0,707



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Inserts for 8_0 VSE45_ 09 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017714 SDCT 09 T3AEEN 025842 SDCT 09 T3AEEN 017242 SDCT 09 T3AEEN

SF30 SP4036 GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,04 0,04 0,02

SDCT 09_

017715 018204 017716 027118 017717

SFZ CN35 SF30 SFZ X44

9,52 9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97 3,97


0,02 0,12 0,15 0,15 0,15

SDCW 09_

017726 SDEX 09 T3AEEN-701 015148 SDEX 09 T3AEEN-701 015229 SDEX 09 T3AEEN-701

PFZ GH1 SFZ

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,03 0,02 0,02

SDEX 09_ -701

017320 023356 015186 027733

SDHT SDHT SDHT SDHT


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97


0,03 0,03 0,03 0,03

SDHT 09_ -421

017323 023358 015231 027741

SDHW SDHW SDHW SDHW


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97


0,10 0,10 0,10 0,10

SDHW 09_

026600 SDKT 09 T3AEEN-45 026602 SDKT 09 T3AEEN-45 027738 SDKT 09 T3AEEN-45

MP91M X500 SP6564

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

Facet Facet Facet

0,05 0,05 0,05

SDKT 09_ -45

017319 SDET 09 T308EN 017724 SDET 09 T308EN 017725 SDET 09 T308EN

MP91M PFZ GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

0,8 0,8 0,8

0,03 0,03 0,02

SDET 09_

017325 023362 014410 027736

SDMT SDMT SDMT SDMT


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,04 0,04 0,04 0,04

SDMT 09_ -41

017327 027742 023363 015232

SDMW SDMW SDMW SDMW


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,15 0,15 0,15 0,12

SDMW 09_

SDCW SDCW SDCW SDCW SDCW

09 09 09 09 09

09 09 09 09

T3AEFN T3AEFN T3AEFN T3AEFN T3AEFN

T3AEEN-421 T3AEEN-421 T3AEEN-421 T3AEEN-421

09 09 09 09

09 09 09 09

T3AETN T3AETN T3AETN T3AETN

T308EN-41 T308EN-41 T308EN-41 T308EN-41

09 09 09 09


SD_09 Recommended Cutting Conditions Roughing Speed Vc (m/min) 180 - 220


Feed hm (mm) 0,12 - 0,30



Feed hm (mm) 0,10 - 0,25



Feed hm (mm) 0,08 - 0,15

D.O.C. ap (mm) 0,2 - 1,0

Alloyed Steels

70 - 110

0,12 - 0,25

3,0 - 5,0

100 - 150

0,10 - 0,20

1,0 - 3,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,12 - 0,22

3,0 - 5,0

140 - 180

0,10 - 0,20

1,0 - 3,0

180 - 230

0,05 - 0,15

0,2 - 1,0 0,2 - 1,0

-

-

-

70 - 85

0,10 - 0,18

1,0 - 3,0

80 - 100

0,05 - 0,10

Cast Irons

140 - 280

0,12 - 0,25

3,0 - 5,0

180 - 300

0,10 - 0,20

1,0 - 3,0

200 - 350

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,10 - 0,22

3,0 - 5,0

400 - 750

0,08 - 0,18

1,0 - 3,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

-

-

-

35 - 50

0,10 - 0,18

1,0 - 3,0

45 - 60

0,05 - 0,10

0,2 - 1,0


-

-

-

-

-

-

50 - 100

0,03 - 0,06

0,2 - 0,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


83


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8_0 VSE45_ 12 d1

Face Mills

8000 VSE45_ 12 Unequal Pitch - Assembled Body & Cartridge H

D

EDP # 021859 021862 021865 021868 021871 021874

Part Number 8000VSE45-100R 12 8000VSE45-125R 12 8000VSE45-160R 12 8000VSE45-200R 12 8000VSE45-250R 12 8000VSE45-315R 12

D 100 125 160 200 250 315


68 63 63 63 63 80

32 40 40 60 60 60

7 7 7 7 7 7

6 8 10 12 16 20

Spares

EDP# 014948 014948 014948 014948 014948 014948

Cartridge 80VSE45R-12 80VSE45R-12 80VSE45R-12 80VSE45R-12 80VSE45R-12 80VSE45R-12

EDP# 015270 015270 015270 015270 015270 015270

F4011T F4011T F4011T F4011T F4011T F4011T

EDP# 015241 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20 T20

8010 VSE45_ 12 Equal Pitch - Assembled Body & Cartridge 021945 021948 021951 021954 Cutter Body & Cartridge

8010VSE45-100R 12 8010VSE45-125R 12 8010VSE45-160R 12 8010VSE45-200R 12

100 125 160 200

68 63 63 63

32 40 40 60

7 7 7 7

6 8 10 12

014948 014948 014948 014948


015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

*8100 VSE45_ 12 Unequal Pitch - Assembled Body & Cartridge 022001 022004 022007 022010

8100VSE45-125R 12 8100VSE45-160R 12 8100VSE45-200R 12 8100VSE45-250R 12

125 160 200 250

63 63 63 63

40 40 60 60

7 7 7 7

6+1 8+1 10+2 10+2

014948 014948 014948 014948


015270 015270 015270 015270

F4011T F4011T F4011T F4011T

015241 015241 015241 015241

T20 T20 T20 T20

8_0 VSE45_ 12 Cartridge Spares EDP # Cartridge Part Number 014948 80VSE45R- 12

EDP# 015255 7065


8_0 VSE45_ 12 Technical Advice Milling Cutter Order Example: 8000VSE45-250R12 Milling Insert Order Example: SDKT1204AEEN-45 X500 For complete cutting conditions refer to page: 288

SD_12 Recommended Cutting Conditions Roughing Material Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless

45°

ap

D

Depth of Cut (ap)

84

Speed Vc (m/min)

Feed hm (mm)


Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)


Feed hm (mm)

D.O.C. ap (mm)

180 - 220 0,20 - 0,45 3,0 - 6,0 220 - 260 0,15 - 0,30 1,0 - 3,0

220 - 300 0,15 - 0,17 0,2 - 1,0

70 - 110

0,20 - 0,35 3,0 - 6,0 100 - 150 0,15 - 0,25 1,0 - 3,0

100 - 195 0,15 - 0,17 0,2 - 1,0

120 - 140 0,15 - 0,30 3,0 - 6,0 140 - 180 0,15 - 0,25 1,0 - 3,0

180 - 230 0,15 - 0,17 0,2 - 1,0

55 - 70

0,15 - 0,25 2,0 - 4,0

70 - 85

0,15 - 0,20 1,0 - 2,0

80 - 100

0,05 - 0,10 0,2 - 1,0

Cast Irons

140 - 280 0,15 - 0,30 3,0 - 6,0 180 - 300 0,10 - 0,22 1,0 - 3,0


275 - 450 0,15 - 0,30 3,0 - 6,0 400 - 750 0,10 - 0,22 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0 25 - 40 -

0,15 - 0,25 2,0 - 4,0 -

-

200 - 350 0,05 - 0,15 0,2 - 1,0

35 - 50

0,15 - 0,20 1,0 - 2,0

45 - 60

0,05 - 0,10 0,2 - 1,0

50 - 85

0,06 - 0,12 0,5 - 1,5

50 - 100

0,03 - 0,06 0,2 - 0,5


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Inserts for 8_0 VSE45_ 12 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

r

d

l

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

018203 SDCT 12 04AEEN 017243 SDCT 12 04AEFN

SF30 GH1

12,7 12,7

12,7 12,7

4,76 4,76

Facet Facet

0,04 0,02

SDCT 12_

017318 017722 018205 017720 017723 017721

MP91M GH1 CN35 SF30 SFZ X44

12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76 4,76 4,76


0,03 0,15 0,17 0,15 0,10 0,15

SDCW 12_

017727 SDEX 12 04AEEN-701 015149 SDEX 12 04AEEN-701 015230 SDEX 12 04AEEN-701

PFZ GH1 SFZ

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,03 0,02 0,02

SDEX 12_ -701

017321 015133 015187 027734

SDHT SDHT SDHT SDHT

12 12 12 12

04AEEN-421 04AEEN-421 04AEEN-421 04AEEN-421


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76


0,04 0,04 0,04 0,04

SDHT 12_ -421

017322 017728 027735 017729

SDHT SDHT SDHT SDHT

12 12 12 12



12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,10

SDHT 12_ -42

017324 SDHW 12 04AETN 015134 SDHW 12 04AETN 017730 SDHW 12 04AETN

MP91M PFZ X500

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,15 0,15 0,15

SDHW 12_

029456 SDKT 12 04AEEN-45 029457 SDKT 12 04AEEN-45 029455 SDKT 12 04AEEN-45

MP91M X500 SP6564

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

Facet Facet Facet

0,05 0,05 0,05

SDKT 12_ -45

017326 015135 014411 027737


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SDMT 12_ -41

MP91M PFZ X500

12,7 12,7 12,7

12,7 12,7 12,7

4,76 4,76 4,76

1,2 1,2 1,2

0,15 0,15 0,12

SDMW 12_

SDCW SDCW SDCW SDCW SDCW SDCW

SDMT SDMT SDMT SDMT

12 12 12 12 12 12

12 12 12 12

04AEEN 04AETN 04AETN 04AETN 04AETN 04AETN

0412EN-41 0412EN-41 0412EN-41 0412EN-41


s


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


85


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Surface Finishing with 81 FS 00 Cartridges The cartridge 81 FS 00 R-12 is intended to perform finishing operations when used in conjunction with other cartridges as shown in diagrams opposite. They have a fine adjusting set screw to enable the cartridge to be pulled back and pushed forward again to the initial preset position. Stock removal for finishing should be no more than 1 mm and preferably 0,5 mm; the finishing insert actually removing a maximum 0,03 mm due to it trailing the main cutting inserts. On the cutter series 8000 V one or two of the roughing cartridges may be replaced by an 81 FS 00 R-12 cartridge. On the cutters 8100 V, the finishing cartridge is mounted in one Ø 125 and Ø 160 mm or two Ø 200 to Ø 250 mm additional and independent pockets. For producing a super finish, one or two (according to diameter), of the roughing cartridges is replaced by an 81 FS 00 R-12 finishing cartridge. These cartridges, having a fine adjusting set screw, are set according to the dimension (axial shift) “X”. X = 0,03 - 0,05 mm (X = 0,02 mm with an as pressed insert with a nose radius).

8000, 8100 VR 00 X

8000, 8100 VS/VSE 45 X

8000, 8100 VOD 45 X

Spares Finishing Insert Part Number SPHX 12 M5 12-EN

86

Finishing Cartridge 81 FS 00 R-12

Cartridge Fixing Screw 7065

Adjusting Cartridge Blank Screw Cartridge 72.602 70.951

Fixing Insert Screw D5013T

Screw Driver T20


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Mounting / Adjustments Mounting / Adjusting Cartridges For the majority of current applications, 8000 V and 8100 V cutters with interchangeable cartridges do not have to be adjusted. The cartridges therefore are mounted by pressing the calibrated heel up against the setting track on the tool body (runout 0,05 mm max., with inserts with ground wiper edges). However, if greater accuracy is required, they may be adjusted individually with a runout of 2-µm.

A MOUNTING OF CARTRIDGES WITHOUT ADJUSTMENT 1. Lubricate the screw under the head and on the thread (preferably with HSC paste). 2. Clean cartridges and their pockets located in the milling cutter. 3. Introduce the first cartridge into its pocket and check if it moves freely. 4. Introduce screw No. 1 and tighten it moderately whilst pushing the cartridge against its axial setting track; mount all the cartridges in the same way. 5. Introduce screw No. 2 and lock it (tightening torque 10 Nm). 6. Lock screw No. 1 well with an extended allen key (tightening torque 18 Nm). 7. Mount the indexable inserts.

1

2

87


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Mounting / Adjustments Mounting / Adjusting Cartridges B MOUNTING OF CARTRIDGES WITH ADJUSTMENT For adjusting 8000 V cutters with interchangeable cartridges the same setting device is used for 8100 V cutters.

5

3

4

4

4

6

1. Lubricate the screws under the head and on the thread (preferably with HSC paste). 2. Clean the cartridges and their pockets located in the milling cutter. 3. Introduce the first cartridge into its pocket and check it moves freely. 4. Introduce screws No. 1 and No. 2 whilst pushing the cartridge against its axial setting track, tighten screw No. 1. 5. Mount an insert with ground periphery which will serve as a gauge. 6. Gauge the height of the first mounted cartridge, then set the dial to zero (maximum half a revolution of the clock, so as to avoid the plunger hitting the inserts later on when checking the final axial runout). Lock the dial gauge. Turn the dial so that it indicates +0,02 mm. 7. Slightly loosen both screws; reverse the cartridge to just below zero in relation to pre-set +0,02 mm and again moderately tighten screw No. 1. Using screw No. 2 advance the cartridge to zero. Then loosen screw No. 2.

INSTRUCTIONS FOR TIGHTENING 7 7A 7 7A

7

8C 8B

8D 8E 8D 8E

8A

After height zero has been reached: A Lock screw No. 1 securely with the extended allen key No. 70.901 (tightening torque14 Nm). When doing this it is possible that the cartridge may reverse a little. B Re-tighten screw No. 2 to jack cartridge back to zero position. 8. To adjust the other cartridges, proceed as follows: A Mount the cartridge using screw No. 1 which must be moderately tightened. B Mark, as a reference face with a red felt-tipped pen, the insert from the preceding cartridge and introduce it so as to use the same wiper edge. C Rotate the dial gauge above the insert which has been mounted on the new cartridge. D Introduce screw No. 2 which will help push the cartridge up to position zero on the dial. Loosen the screw. E From this point onwards, follow the tightening instructions described in B 7 A and B. 9. Once the mounting of the cartridges is complete, mount the indexable inserts. NOTE: By proceeding in this way with the mounting of cartridges, the insert seats should all be at a precise height (±0,002 mm); only variations in the insert dimensions will then influence the axial runout of the milling cutter.

88


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Mounting / Adjustments Mounting / Adjusting Cartridges C MOUNTING & SETTING OF THE FINISHING CARTRIDGES 81 FS 00 R-12 The 8100 V series milling cutters have one (diameter 125 to 160 mm) or two (diameter 200 and 250 mm) additional and independent pockets inserted between the roughing cartridge pockets and stamped with an “F”. They have a conical indentation designed for use with a set screw, which provides micro adjustment for the 81 FS 00 R-12 finishing cartridge when in use.

IMPORTANT! If the finishing cartridges are not used, the pocket must be protected by a blank cartridge 70.951. The 8000V series of miling cutters have no additional and independent pockets but, according to their diameter, one, two or even three roughing cartridges can be replaced by one finishing cartridge 81 FS 00 R-12.

0,2-1

NOTE: When using two or even three finishing cartridges, their equal spacing on the milling cutter circumference must be ensured and the axial runout between the edges of the wiper inserts must be as small as possible.

(mm)

1B

MOUNTING & SETTING INSTRUCTIONS 1. A After the 81 FS 00 R-12 cartridge and its pocket in the cutter body have been cleaned, place the cartridge into its pocket and locate the heel against the setting track. B Introduce the cartridge fixing screw and lightly tighten. The finishing inserts will protrude from the cutting plane of the roughing cartridges 0,2 to 1 mm depending upon the roughing inserts being used. 2. Check each insert on the roughing cartridges, whose mounting is described in A and B so that the highest insert can be marked and used to set the dial gauge to zero. 3. A Rotate the dial gauge until the plunger is placed above the centre of the finishing insert cutting edge. B Screw in the set screw, which will move the 81 FS 00 R-12 finishing cartridge off the setting track until the dial hand indicates +0,03 to 0,05 mm from the zero already set. If the roughing cartridges are equipped with SCMT utility inserts (with as pressed periphery), the offset should only be +0,02 mm. C Loosen the cartridge fixing screw and move the cartridge up and down to verify the dimension already set. If necessary, correct the preset dimension by adjusting the set screw. 4. Lightly tighten the cartridge fixing screw. 5. The 81 FS 00 R-12 finishing cartridges are able to be pulled back or pushed forward as necessary to allow for roughing or finishing work as they will always return to the dimension as preset in 3 B and C. So, simply unscrew the fixing screw, push the finishing cartridge either forward or backwards, then lock the screw again.

1A

0,03-0,05 (mm)

2 3

4

5

Note: Not suitable for use on 8010 V cutter bodies.

89


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Disc Cutters / Cartridges Half Side and Full Side Disc Cutters

Stellram disc cutters are ideal for deep slotting and many face milling operations. Cutter bodies 7200VA/VM are neutral, allowing full-side, half-side and face cutting. Two drive key positions allow multiple bodies to be staggered on an arbor for simultaneous slotting.

90


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Applications–Disc Cutters / Cartridges

Square Shoulder

Slotting

DISC CUTTERS WITH ADJUSTABLE CARTRIDGES 7200 VM, 7200 VA and 7220 VM cutters are designed for slotting operations (full-side cutters) and side milling (half-side cutters) in all types of materials. They are equipped with interchangeable cartridges with width adjustment, and are fixed to the cutter body by an efficient clamping system, which works in the same direction as the cutting force. The range of width adjustment is 2 mm (for 7200 VM and 7220 VM, width 10 mm – 20 mm) or 3 mm (for 7200 VA, width 20 mm – 26 mm). The STELLRAM 72 VM cartridge system is noted for its simplicity, reliability and precision. The minimal size of the cartridge means it has a larger area for chipflow – a major factor for full-side cutters where chips cannot be released when teeth are engaged. Stellram’s cutters can achieve deep slotting operations without the chip flow problems of other systems.

The cutter bodies can be adapted for different milling operations. They can be fitted with alternating left/right cartridges (full-side cutters) mainly for slotting, or only right or left cartridges (half-side cutters) for maximum side cutting performance.

7200 VM

7200 VA

7220 VM

91


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7200V

Cutter Bodies

L

7200V Cutter Bodies Dimensions (mm)

d1 D

d2

l1

Disc Cutter & Cartridge

EDP # 017536 017537 023051 017539 023051 016676 016677 016678 016679 016680 016681 016682 016683 016684 016685 016686 016687 016688 016689 016690 016691 016692 016693 016694 016695 016696 016697 016698 016699

Part Number 7200VA 16 -160R/N20/23BODY 7200VA 16 -160R/N23/26BODY 7200VA 16 -200R/N20/23BODY 7200VA 16 -250R/N20/23BODY 7200VA 16 -250R/N23/26BODY 7200VM 04 -080R/N06/07BODY 7200VM 04 -080R/N07/08BODY 7200VM 04 -100R/N06/07BODY 7200VM 04 -100R/N07/08BODY 7200VM 04 -125R/N06/07BODY 7200VM 04 -125R/N07/08BODY 7200VM 06 -100R/N08/09BODY 7200VM 06 -100R/N09/10BODY 7200VM 06 -125R/N08/09BODY 7200VM 06 -125R/N09/10BODY 7200VM 08 -100R/N10/12BODY 7200VM 08 -100R/N12/14BODY 7200VM 08 -125R/N10/12BODY 7200VM 08 -125R/N12/14BODY 7200VM 08 -160R/N10/12BODY 7200VM 08 -160R/N12/14BODY 7200VM 11 -125R/N14/16BODY 7200VM 11 -125R/N16/18BODY 7200VM 11 -160R/N14/16BODY 7200VM 11 -160R/N16/18BODY 7200VM 11 -160R/N18/20BODY 7200VM 11 -200R/N16/18BODY 7200VM 11 -200R/N18/20BODY 7200VM 11 -250R/N18/20BODY

D 160 160 200 250 250 80 80 100 100 125 125 100 100 125 125 100 100 125 125 160 160 125 125 160 160 160 200 200 250

L 16 16 16 16 16 4,7 4,7 4,7 4,7 4,7 4,7 6,3 6,3 6,3 6,3 7,9 7,9 7,9 7,9 7,9 7,9 11,1 11,1 11,1 11,1 11,1 11,1 11,1 11,1

l1 21 24 21 21 24 14 14 14 14 14 14 12 12 12 12 11 13 11 13 11 13 15 17 15 17 19 17 19 19

d1 40 40 50 50 50 27 27 32 32 40 40 32 32 40 40 32 32 40 40 40 40 40 40 40 40 40 50 50 50

7200V Technical Advice Disc Cutter Body Order Example: 7200VM11 -125R/N14/16BODY

92

d2 58 58 72 85 85 42 42 48 48 58 58 48 48 58 58 48 48 58 58 58 58 58 58 58 58 58 72 72 85

ar max.

No. of teeth

49 49 62 81 81 16 16 23 23 30 30 23 23 31 31 24 24 32 32 49 49 32 32 49 49 49 62 62 81

10 10 12 16 16 10 10 12 12 16 16 12 12 14 14 8 8 10 10 12 12 8 8 10 10 10 12 12 16


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7220V

Cutter Bodies d2

7200V Cutter Bodies

d1

Dimensions (mm)

EDP # 016718 016719 016720 016721 016722 016723 016725 016727

Part Number 7220VM 04 -063R/N06/07BODY 7220VM 04 -063R/N07/08BODY 7220VM 04 -080R/N06/07BODY 7220VM 04 -080R/N07/08BODY 7220VM 06 -100R/N08/09BODY 7220VM 06 -100R/N09/10BODY 7220VM 06 -125R/N09/10BODY 7220VM 08 -125R/N10/12BODY

D 63 63 80 80 100 100 125 125

L 4,7 4,7 4,7 4,7 6,3 6,3 6,3 7,9

H 40 40 45 45 50 50 55 55

d1 22 22 27 27 32 23 40 40

d2 35 35 45 45 48 48 48 62

No. of teeth

8 8 10 10 12 12 14 10

H

L D


93


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7200 VA 16_R

Half Side Disc Cutters

7200 VA 16_R Assembled Disc & Cartridge Dimensions (mm)

EDP # 016621 016622 016623 016624 016625

Assembled Part Number 7200VA 16 -160R20/23 7200VA 16 -160R23/26 7200VA 16 -200R20/23 7200VA 16 -250R20/23 7200VA 16 -250R23/26

D 160 160 200 250 250

L 16 16 16 16 16

l1 21 24 21 21 24

d1 40 40 50 50 50

d2 58 58 72 85 85

Spares

ar max.

No. of teeth

49 49 62 81 81

10 10 12 16 16

EDP# 016749 016750 016749 016749 016750

Cartridge 72VAR20/23 72VAR23/26 72VAR20/23 72VAR20/23 72VAR23/26

EDP# 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T

EDP# 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15

7200 VA 16_R Spares Adjusting EDP # Cartridge Part Number 016749 72VAR20/23 016750 72VAR23/26

EDP# 016858 016858

72.602 72.602

L

d1 D

d2

l1

7200 VA 16_R Technical Advice Disc Cutter & Cartridge

Milling Cutter Order Example: 7200VA16-160R20/23 Milling Insert Order Example: APFW1604PDTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200

ar = Depth of Cut (D.O.C.) D = Cutter diameter

Depth of Cut (ar)

94

fz = Feed per tooth hm = Effective chip thickness

Fixing Screw EDP# EDP# 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB


22/6/11

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Inserts for 7200 VA 16_R

85° d


Semi-Finishing

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

r

hm min

017623 APEX 16 04PDFR-701 014066 APEX 16 04PDFR-701

SFZ GH1

9,52 16,66 4,76 9,52 16,66 4,76

d

l

s

Facet Facet

0,02 0,02

APEX 16_ -701

017627 017628 027883 017626 017629

APFW APFW APFW APFW APFW

16 16 16 16 16

04PDTR 04PDTR 04PDTR 04PDTR 04PDTR

X44 GH1 SC3025 SF30 SFZ

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1

APFW 16_

017293 017634 027718 015155

APHT APHT APHT APHT

16 16 16 16



9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1

APHT 16_ -42

s

AP_16 Recommended Cutting Conditions Speed Vc (m/min) 180 - 220

Feed hm (mm) 0,15 - 0,28

Alloyed Steels

70 - 110

0,14 - 0,25

Stainless Steels

100 - 210

0,12 - 0,25

55 - 70

0,12 - 0,20

Cast Irons

160 - 300

0,12 - 0,20

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,12 - 0,20

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


95


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7200 VA 16_L Half Side Disc Cutters 7200 VA 16_L Assembled Disc & Cartridge Dimensions (mm)

EDP # 025470 025471 025472 025473 025474

Assembled Part Number 7200VA 16 -160L20/23 7200VA 16 -160L23/26 7200VA 16 -200L20/23 7200VA 16 -250L20/23 7200VA 16 -250L23/26

D 160 160 200 250 250

L 16 16 16 16 16

l1 21 24 21 21 24

d1 40 40 50 50 50

d2 58 58 72 85 85

Spares

ar max.

No. of teeth

49 49 62 81 81

10 10 12 16 16

EDP# 016747 016748 016747 016747 016748

Cartridge 72VAL20/23 72VAL23/26 72VAL20/23 72VAL20/23 72VAL23/26

EDP# 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T

EDP# 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15

7200 VA 16_L Cartridge Spares Adjusting EDP # Cartridge Part Number 016747 72VAL20/23 016748 72VAL23/26

EDP# 016858 016858

72.602 72.602

L

d1 D

d2

l1

7200 VA 16_L Technical Advice Disc Cutter & Cartridge

Milling Cutter Order Example: 7200VA16-250L23/26 Milling Insert Order Example: APFW1604PDTL SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

96


Fixing Screw EDP# EDP# 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB


22/6/11

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Inserts for 7200 VA 16_L

85° d


EDP # Part Number

Grade

017624 APEX 16 04PDFL-701

GH1

024922 APFW 16 04PDTL 017630 APFW 16 04PDTL 024075 APFW 16 04PDTL 017292 024088 027910 017635

APHT APHT APHT APHT

16 16 16 16

04PDTL-42 04PDTL-42 04PDTL-42 04PDTL-42

Semi-Finishing

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

9,52 16,66 4,76

Facet

0,02

APEX 16_ -701

X44 GH1 SFZ

9,52 16,66 4,76 9,52 16,66 4,76 9,52 16,66 4,76

Facet Facet Facet

0,1 0,1 0,1

APFW 16_


9,52 9,52 9,52 9,52


0,1 0,1 0,1 0,1

APHT 16_ -42

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76

s


Feed hm (mm) 0,15 - 0,28

Alloyed Steels

70 - 110

0,14 - 0,25

Stainless Steels

100 - 210

0,12 - 0,25

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,12 - 0,20

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,12 - 0,20

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


97


22/6/11

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7200 VA 16_N

Full Side Disc Cutters

7200 VA 16_N Assembled Disc & Cartridge Dimensions (mm)

Assembled EDP # Part Number

L

D

min-max.

l1

d1

d2

Spares

ar max.

No. of Inserts

016616 7200VA 16 -160N20/23

160 20-23 21 40 58

49 5R+5L

016617 7200VA 16 -160N23/26

160 20-26 24 40 58

49 5R+5L

016618 7200VA 16 -200N20/23

200 20-23 21 50 72

62 6R+6L

016619 7200VA 16 -250N20/23

250 20-23 21 50 85

81 8R+8L

016620 7200VA 16 -250N23/26

250 23-26 24 50 85

81 8R+8L

EDP# 016749 016747 016750 016748 016749 016747 016749 016747 016750 016748

Cartridge 72VAR20/23 72VAL20/23 72VAR23/26 72VAL23/26 72VAR20/23 72VAL20/23 72VAR20/23 72VAL20/23 72VAR23/26 72VAL23/26

EDP#

EDP#

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

7200 VA 16_N Cartridge Spares Adjusting EDP # 016749 016747 016750 016748

Cartridge Part Number 72VAR20/23 72VAL20/23 72VAR23/26 72VAL23/26

EDP# 016858 016858 016858 016858

Fixing Screw

72.602 72.602 72.602 72.602

EDP# 015257 015257 015257 015257

72.694T 72.694T 72.694T 72.694T

EDP# 015273 015273 015273 015273

T20TB T20TB T20TB T20TB

L

d1

d2

D

l1

7200 VA 16_N Technical Advice Milling Cutter Order Example: 7200VA16-200N20/23 Milling Insert Order Example: APFW1604PDTL SFZ / APFW1604PDTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below:


FORMULA EXAMPLE hm =

ar

98

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


ar

Depth of Cut (ar)

ar x fz D



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Inserts for 7200 VA 16_N d


Semi-Finishing

Dimensions (mm)

l

Finishing

EDP # Part Number

Grade

r

hm min

014066 APEX 16 04PDFR-701 017624 APEX 16 04PDFL-701

GH1 GH1

9,52 16,66 4,76 9,52 16,66 4,76

d

l

s

Facet Facet

0,02 0,02

APEX 16_ -701

017627 024922 017628 017630 017629 024075

APFW APFW APFW APFW APFW APFW

16 16 16 16 16 16

04PDTR 04PDTL 04PDTR 04PDTL 04PDTR 04PDTL

X44 X44 GH1 GH1 SFZ SFZ

9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1 0,1

APFW 16_

017293 017292 017634 024088 027718 027910 015155 017635

APHT APHT APHT APHT APHT APHT APHT APHT

16 16 16 16 16 16 16 16

04PDTR-42 04PDTL-42 04PDTR-42 04PDTL-42 04PDTR-42 04PDTL-42 04PDTR-42 04PDTL-42

MP91M MP91M PFZ PFZ SP6564 SP6564 X500 X500

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

Facet Facet Facet Facet Facet Facet Facet Facet

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

APHT 16_ -42

s


Feed hm (mm) 0,15 - 0,28

Alloyed Steels

70 - 110

0,14 - 0,25

Stainless Steels

100 - 210

0,12 - 0,25

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,12 - 0,20

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,12 - 0,20

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


99


22/6/11

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7200 VM 04_R


7200 VM 04_R Assembled Disc & Cartridge Dimensions (mm)

EDP # 016652 016653 016650 016651 016654 016655

Assembled Part Number 7200VM 04 -080R06/07 7200VM 04 -080R07/08 7200VM 04 -100R06/07 7200VM 04 -100R07/08 7200VM 04 -125R06/07 7200VM 04 -125R07/08

D 80 80 100 100 125 125

L 4,7 4,7 4,7 4,7 4,7 4,7

l1 14 14 14 14 14 14

d1 27 27 32 32 40 40

d2 42 42 48 48 58 58

Spares

ar max.

No. of teeth

16 16 23 23 30 30

10 10 12 12 16 16

EDP# 016759 016760 016759 016760 016759 016760

Cartridge 72VMR06/07 72VMR07/08 72VMR06/07 72VMR07/08 72VMR06/07 72VMR07/08

EDP# 015059 015059 015059 015059 015059 015059

F2004T F2004T F2004T F2004T F2004T F2004T

EDP# 018487 018487 018487 018487 018487 018487

T6 T6 T6 T6 T6 T6

7200 VM 04_R Cartridge Spares Cartridge EDP # Cartridge Part Number 016759 72VMR06/07 016760 72VMR07/08

EDP# EDP# 015259 72.698T 013214 015259 72.698T 013214

L

d1 D

d2

l1

7200 VM 04_R Technical Advice


Milling Cutter Order Example: 7200VM04-125R06/07 Milling Insert Order Example: MPHW0402PPTR X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

100

Fixing Screw


T9 T9


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Inserts for 7200 VM 04_R Application & Material Roughing

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

024148 017645 015158 027902 017427

GH1 SF30 SFZ SP6564 X44

4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_


04 04 04 04 04


017666 MPHW 04 02PPTR

MP_04 Recommended Cutting Conditions Speed Vc (m/min) 180 - 220

Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08

PH Stainless Cast Irons Aluminium & Alloys

-

-

High Temp. Alloys

25 - 35

0,07 - 0,10

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


101


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7200 VM 06_R



EDP # 016656 016657 016658 016659

Assembled Part Number 7200VM 06 -100R08/09 7200VM 06 -100R09/10 7200VM 06 -125R08/09 7200VM 06 -125R09/10

D 100 100 125 125

L 6,3 6,3 6,3 6,3

l1 12 12 12 12

d1 32 32 40 40

d2 48 48 58 58

Spares

ar max.

No. of teeth

23 23 31 31

12 12 14 14

EDP# 016761 016762 016761 016762

Cartridge 72VMR08/09 72VMR09/10 72VMR08/09 72VMR09/10

EDP# 015060 015060 015060 015060

F2505T F2505T F2505T F2505T

EDP# 018488 018488 018488 018488

T7 T7 T7 T7


EDP# EDP# 015258 72.697T 015240 015258 72.697T 015240

L

d2

d1 D

l1


7200 VM 06_R Technical Advice Milling Cutter Order Example: 7200VM06-100R08/09 Milling Insert Order Example: MPHW06020PPTR X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

102

Fixing Screw


T15 T15


22/6/11

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®



EDP # Part Number

Grade


Semi-Finishing

86° d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02

MPEX 06_ -701



6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 06_


MP91M PFZ X500

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

MPHW 06_


06 06 06 06 06


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,07 - 0,10

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


103


22/6/11

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®


7200 VM 08_R



EDP # 016660 016661 016662 016663 016664 016665

Assembled Part Number 7200VM 08 -100R10/12 7200VM 08 -100R12/14 7200VM 08 -125R10/12 7200VM 08 -125R12/14 7200VM 08 -160R10/12 7200VM 08 -160R12/14

D 100 100 125 125 160 160

L 7,9 7,9 7,9 7,9 7,9 7,9

l1 11 13 11 13 11 13

d1 32 32 40 40 40 40

d2 48 48 58 58 58 58

Spares

ar max.

No. of teeth

24 24 32 32 49 49

8 8 10 10 12 12

EDP# 016763 016764 016763 016764 016763 016764

Cartridge 72VMR10/12 72VMR12/14 72VMR10/12 72VMR12/14 72VMR10/12 72VMR12/14

EDP# 015063 015063 015063 015063 015063 015063

F3008T F3008T F3008T F3008T F3008T F3008T

EDP# 013214 013214 013214 013214 013214 013214

T9 T9 T9 T9 T9 T9


EDP# EDP# 015256 72.693T 015273 T20TB 015256 72.693T 015273 T20TB

L

d1 D

d2

l1

7200 VM 08_R Technical Advice Disc Cutter & Cartridge

Milling Cutter Order Example: 7200VM08-125R10/12 Milling Insert Order Example: MPFW0803PPTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

104

Fixing Screw



22/6/11

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®


Inserts for 7200 VM 08_R

d

r


EDP # Part Number

Grade


Semi-Finishing

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ GH1 SFZ

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701

GH1 SF30 SFZ X44

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

017664 MPHT 08 03PPER

SFZ

7,94

7,94

3,18

Facet

0,04

MPHT 08_

017297 023250 027906 015140


7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPHT 08_ -42

MPFW MPFW MPFW MPFW

MPHT MPHT MPHT MPHT

08 08 08 08

08 08 08 08




Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


105


22/6/11

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7200 VM 11_R



EDP # 016668 016669 016670 016671 016672 016673 016674 016675

Assembled Part Number 7200VM 11 -125R14/16 7200VM 11 -125R16/18 7200VM 11 -160R14/16 7200VM 11 -160R16/18 7200VM 11 -160R18/20 7200VM 11 -200R16/18 7200VM 11 -200R18/20 7200VM 11 -250R18/20

D 125 125 160 160 160 200 200 250

L 11,1 11,1 11,1 11,1 11,1 11,1 11,1 11,1

l1 15 17 15 17 19 17 19 19

d1 40 40 40 40 40 50 50 50

d2 58 58 58 58 58 72 72 85

Spares

ar max.

No. of teeth

32 32 49 49 49 62 62 81

8 8 10 10 10 12 12 16

EDP# 016765 016766 016765 016766 015445 016766 015445 015445

Cartridge 72VMR14/16 72VMR16/18 72VMR14/16 72VMR16/18 72VMR18/20 72VMR16/18 72VMR18/20 72VMR18/20

EDP# 015262 015262 015262 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T D4010T D4010T D4010T

EDP# 015240 015240 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15 T15 T15

7200 VM 11_R Cartridge Spares Adjusting EDP # 016765 016766 015445

Cartridge Part Number 72VMR14/12 72VMR16/18 72VMR18/20

EDP# 016858 016858 016858

72.602 72.602 72.602

L

d2

d1 D

l1

7200 VM 11_R Technical Advice Milling Cutter Order Example: 7200VM11-200R16/18 Milling Insert Order Example: MPFW1104PPTR SFZ For complete cutting conditions refer to page: 288 Disc Cutter & Cartridge

IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

106


Fixing Screw EDP# EDP# 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB


22/6/11

12:15

Page 107

®


Inserts for 7200 VM 11_R

86°

d

r


EDP # Part Number

Grade

017643 MPEX 11 04PPFR-701

GH1

017440 018182 017660 017777

MPFW MPFW MPFW MPFW

11 11 11 11


017299 MPHT 11 04PPTR-42 027908 MPHT 11 04PPTR-42 015142 MPHT 11 04PPTR-42

Semi-Finishing

Dimensions (mm)

l

Finishing

d

l

s

s

r

hm min

11,11 11,11 4,76

Facet

0,02

MPEX 11_ -701

GH1 SF30 SFZ X44

11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,15

MPFW_

MP91M SP6564 X500

11,11 11,11 4,76 11,11 11,11 4,76 11,11 11,11 4,76

Facet Facet Facet

0,1 0,1 0,1

MPHT 11_ -42

11,11 11,11 11,11 11,11


Feed hm (mm) 0,15 - 0,40

Alloyed Steels

70 - 110

0,15 - 0,30

Stainless Steels

120 - 140

0,12 - 0,30

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,12 - 0,30

Aluminium & Alloys

275 - 450

0,06 - 0,28

High Temp. Alloys

25 - 35

0,05 - 0,15

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


107


22/6/11

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7200 VM 04_L


7200 VM 04_L Assembled Disc & Cartridge Dimensions (mm)

EDP # 025475 025476 025477 025478 025479 025480

Assembled Part Number 7200VM 04 -080L06/07 7200VM 04 -080L07/08 7200VM 04 -100L06/07 7200VM 04 -100L07/08 7200VM 04 -125L06/07 7200VM 04 -125L07/08

D 80 80 100 100 125 125

L 4,7 4,7 4,7 4,7 4,7 4,7

l1 14 14 14 14 14 14

d1 27 27 32 32 40 40

d2 42 42 48 48 58 58

Spares

ar max.

No. of teeth

16 16 23 23 30 30

10 10 12 12 16 16

EDP# 016751 016752 016751 016752 016751 016752

Cartridge 72VML06/07 72VML07/08 72VML06/07 72VML07/08 72VML06/07 72VML07/08

EDP# 015059 015059 015059 015059 015059 015059

F2004T F2004T F2004T F2004T F2004T F2004T

EDP# 018487 018487 018487 018487 018487 018487

T6 T6 T6 T6 T6 T6

7200 VM 04_L Cartridge Spares Cartridge EDP # Cartridge Part Number 016751 72VML06/07 016752 72VML07/08

EDP# EDP# 015259 72.698T 013214 015259 72.698T 013214

L

d2

d1

D

l1

7200 VM 04_L Technical Advice Disc Cutter & Cartridge

Milling Cutter Order Example: 7200VM04-125L06/07 Milling Insert Order Example: MPHW0402PPTL X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

108

Fixing Screw


T9 T9


22/6/11

12:15

Page 109

®


Inserts for 7200 VM 04_L Application & Material Roughing

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

025799 015157 027903 017426

GH1 SFZ SP6564 X44

4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_

MPFW MPFW MPFW MPFW

04 04 04 04

02PPTL 02PPTL 02PPTL 02PPTL

017667 MPHW 04 02PPTL


Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08


-

-

High Temp. Alloys

25 - 40

0,05 - 0,08

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


109


22/6/11

12:17

Page 110

®


7200 VM 06_L



EDP # 025481 025482 025483 025484

Assembled Part Number 7200VM 06 -100L08/09 7200VM 06 -100L09/10 7200VM 06 -125L08/09 7200VM 06 -125L09/10

D 100 100 125 125

L 6,3 6,3 6,3 6,3

l1 12 12 12 12

d1 32 32 40 40

d2 48 48 58 58

Spares

ar max.

No. of teeth

23 23 31 31

12 12 14 14

EDP# 016753 016754 016753 016754

Cartridge 72VML08/09 72VML09/10 72VML08/09 72VML09/10

EDP# 015060 015060 015060 015060

F2505T F2505T F2505T F2505T

EDP# 018488 018488 018488 018488

T7 T7 T7 T7


EDP# EDP# 015258 72.697T 015240 015258 72.697T 015240

L

d2

d1

D

l1


Milling Cutter Order Example: 7200VM06-100L08/09 Milling Insert Order Example: MPHW0602PPTL X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

110

Fixing Screw


T15 T15


22/6/11

12:17

Page 111

®



EDP # Part Number

Grade

024926 MPEX 06 02PPFL-701 017639 MPEX 06 02PPFL-701

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02

017652 MPFW 06 02PPTL 015159 MPFW 06 02PPTL 027905 MPFW 06 02PPTL

GH1 SFZ SP6564

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

017300 MPHW 06 02PPTL 017669 MPHW 06 02PPTL

MP91M X500

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,07 0,07

s

MPEX 06_ -701 MPFW 06_

MPHW 06_


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,08

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


111


22/6/11

12:17

Page 112

®


7200 VM 08_L



EDP # 025485 025486 025487 025488 025489 025491

Assembled Part Number 7200VM 08 -100L10/12 7200VM 08 -100L12/14 7200VM 08 -125L10/12 7200VM 08 -125L12/14 7200VM 08 -160L10/12 7200VM 08 -160L12/14

D 100 100 125 125 160 160

L 7,9 7,9 7,9 7,9 7,9 7,9

l1 11 13 11 13 11 13

d1 32 32 40 40 40 40

d2 48 48 58 58 58 58

Spares

ar max.

No. of teeth

24 24 32 32 49 49

8 8 10 10 12 12

EDP# 016755 016756 016755 016756 016755 016756

Cartridge 72VML10/12 72VML12/14 72VML10/12 72VML12/14 72VML10/12 72VML12/14

EDP# 015063 015063 015063 015063 015063 015063

F3008T F3008T F3008T F3008T F3008T F3008T

EDP# 013214 013214 013214 013214 013214 013214

T9 T9 T9 T9 T9 T9


EDP# EDP# 015256 72.693T 015273 T20TB 015256 72.693T 015273 T20TB

L

d2

d1

D

l1


Milling Cutter Order Example: 7200VM08-125L10/12 Milling Insert Order Example: MPFW0803PPTL SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

112

Fixing Screw



22/6/11

12:17

Page 113

®



EDP # Part Number

Grade

017641 MPEX 08 03PPEL-701 024928 MPEX 08 03PPFL-701 017490 MPEX 08 03PPFL-701 017658 017656 017659 017657

MPFW MPFW MPFW MPFW

08 08 08 08

017296 023249 027907 015138

MPHT MPHT MPHT MPHT

08 08 08 08

Semi-Finishing

86° d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ GH1 SFZ

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701


GH1 SF30 SFZ X44

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

03PPTL-42 03PPTL-42 03PPTL-42 03PPTL-42


7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPHT 08_ -42


Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


113


22/6/11

12:17

Page 114

®


7200 VM 11_L



EDP # 025490 025492 025493 025494 025495 025496 025497 025498

Assembled Part Number 7200VM 11 -125L14/16 7200VM 11 -125L16/18 7200VM 11 -160L14/16 7200VM 11 -160L16/18 7200VM 11 -160L18/20 7200VM 11 -200L16/18 7200VM 11 -200L18/20 7200VM 11 -250L18/20

D 125 125 160 160 160 200 200 250

L 11,1 11,1 11,1 11,1 11,1 11,1 11,1 11,1

l1 15 17 15 17 19 17 19 19

d1 40 40 40 40 40 50 50 50

d2 58 58 58 58 58 72 72 85

Spares

ar max.

No. of teeth

32 32 49 49 49 62 62 81

8 8 10 10 10 12 12 16

EDP# 016757 016758 016757 016758 015444 016758 015444 015444

Cartridge 72VML14/16 72VML16/18 72VML14/16 72VML16/18 72VML18/20 72VML16/18 72VML18/20 72VML18/20

EDP# 015262 015262 015262 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T D4010T D4010T D4010T

EDP# 015240 015240 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15 T15 T15

7200 VM 11_L Cartridge Spares Adjusting EDP # 016757 016758 015444

Cartridge Part Number 72VML14/16 72VML16/18 72VML18/20

EDP# 016858 016858 016858

72.602 72.602 72.602

L

d2

d1

D

l1

7200 VM 11_L Technical Advice Milling Cutter Order Example: 7200VM11-200L16/18 Milling Insert Order Example: MPFW1104PPTL SFZ For complete cutting conditions refer to page: 288 Disc Cutter & Cartridge

IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE

ar

hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


Depth of Cut (ar)

114


Fixing Screw EDP# EDP# 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB 015257 72.694T 015273 T20TB


22/6/11

12:17

Page 115

®



EDP # Part Number

Grade

017644 MPEX 11 04PPFL-701

GH1

017439 018181 017662 017336

MPFW MPFW MPFW MPFW

11 11 11 11


017298 MPHT 11 04PPTL-42 027909 MPHT 11 04PPTL-42 015141 MPHT 11 04PPTL-42

Semi-Finishing

r

Dimensions (mm)

l

Finishing

d

l

s

86°

d

s

r

hm min

11,11 11,11 4,76

Facet

0,02

GH1 SF30 SFZ X44

11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,15

MPFW 11_

MP91M SP6564 X500

11,11 11,11 4,76 11,11 11,11 4,76 11,11 11,11 4,76

Facet Facet Facet

0,1 0,1 0,1

MPHT 11_ -42

11,11 11,11 11,11 11,11

MPEX 11_ -701


Feed hm (mm) 0,15 - 0,40

Alloyed Steels

70 - 110

0,15 - 0,30

Stainless Steels

120 - 140

0,12 - 0,30

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,12 - 0,30

Aluminium & Alloys

275 - 450

0,06 - 0,28

High Temp. Alloys

25 - 40

0,05 - 0,15

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


115


22/6/11

12:17

Page 116

®


7200 VM 04_N


7200 VM 04_N Assembled Disc & Cartridge Dimensions (mm)

Spares


D

min-max.

016626 7200VM 04 -080N06/07

80

6-7

14 27 42

16 5R+5L

016627 7200VM 04 -080N07/08

80

7-8

14 27 42

16 5R+5L

016628 7200VM 04 -100N06/07

100

6-7

14 32 48

23 6R+6L

016629 7200VM 04 -100N07/08

100

7-8

14 32 48

23 6R+6L

016630 7200VM 04 -125N06/07

125

6-7

14 40 58

30 8R+8L

016631 7200VM 04 -125N07/08

125

7-8

14 40 58

30 8R+8L

L

l1

d1

d2

ar max.

No. of Inserts

EDP# 016759 016751 016760 016752 016759 016751 016760 016752 016759 016751 016760 016752

Cartridge 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08

EDP#

EDP#

015059 F2004T 018487

T6

015059 F2004T 018487

T6

015059 F2004T 018487

T6

015059 F2004T 018487

T6

015059 F2004T 018487

T6

015059 F2004T 018487

T6

7200 VM 04_N Cartridge Spares Cartridge EDP # 016759 016751 016760 016752

Cartridge Part Number 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08

EDP# 015259 015259 015259 015259

72.698T 72.698T 72.698T 72.698T

Fixing Screw EDP# 013214 013214 013214 013214

T9 T9 T9 T9

L

d2

d1

D

l1

7200 VM 04_N Technical Advice Milling Cutter Order Example: 7200VM04-125N06/07 Milling Insert Order Example: MPFW0402PPTR X44 / MPFW0402PPTL X44 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below:



ar ar

Depth of Cut (ar)

116

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200




22/6/11

12:17

Page 117

®


Inserts for 7200 VM 04_N Application & Material Roughing

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

024148 025799 015158 015157 027902 027903 017427 017426

GH1 GH1 SFZ SFZ SP6564 SP6564 X44 X44

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500 X500

4,76 4,76

4,76 4,76

2,38 2,38

Facet Facet

0,07 0,07

MPHW 04_

MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW

04 04 04 04 04 04 04 04

02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTL

017666 MPHW 04 02PPTR 017667 MPHW 04 02PPTL


Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08


-

-

High Temp. Alloys

25 - 40

0,08 - 0,10

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


117


22/6/11

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Page 118

®


7200 VM 06_N




L

D

min-max.

016632 7200VM 06 -100N08/09

100

8-9

12 32 48

23 6R+6L

016633 7200VM 06 -100N09/10

100 9-10 12 32 48

23 6R+6L

016634 7200VM 06 -125N08/09

125

12 40 58

31 7R+7L

016635 7200VM 06 -125N09/10

125 9-10 12 40 58

31 7R+7L

8-9

l1

d1

d2

Spares No. of Inserts

ar max.

EDP# 016761 016753 016762 016754 016761 016753 016762 016754

Cartridge 72VMR08/09 72VML08/09 72VMR09/10 72VML09/10 72VMR08/09 72VML08/09 72VMR09/10 72VML09/10

EDP#

EDP#

015060 F2505T 018488

T7

015060 F2505T 018488

T7

015060 F2505T 018488

T7

015060 F2505T 018488

T7



EDP# 015258 015258 015258 015258

72.697T 72.697T 72.697T 72.697T

Fixing Screw EDP# 015240 015240 015240 015240

T15 T15 T15 T15

L

d2

d1

D

l1

7200 VM 06_N Technical Advice Milling Cutter Order Example: 7200VM06-125N09/10 Milling Insert Order Example: MPHW0602PPTL X500 / MPHW0602PPTR X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below:



ar ar

Depth of Cut (ar)

118

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200




22/6/11

12:17

Page 119

®



EDP # Part Number

Grade

024927 024926 017638 017639

MPEX MPEX MPEX MPEX

06 06 06 06

02PPFR-701 02PPFL-701 02PPFR-701 02PPFL-701

017649 017652 014400 015159 027904 027905

MPFW MPFW MPFW MPFW MPFW MPFW

06 06 06 06 06 06

017301 017300 017669 017668

MPHW MPHW MPHW MPHW

06 06 06 06

Semi-Finishing

86°

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

GH1 GH1 SFZ SFZ

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,02 0,02 0,02 0,02

MPEX 06_ -701

02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTL

GH1 GH1 SFZ SFZ SP6564 SP6564

6,35 6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07

MPFW 06_

02PPTR 02PPTL 02PPTL 02PPTR

MP91M MP91M X500 X500

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPHW 06_


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,08 - 0,10

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


119


22/6/11

12:17

Page 120

®


7200 VM 08_N




D

L min-max.

l1

d1

d2

Spares

ar max.

No. of Inserts

016636 7200VM 08 -100N10/12

100 10-12 11 32 48

24 4R+4L

016637 7200VM 08 -100N12/14

100 12-14 13 32 48

24 4R+4L

016638 7200VM 08 -125N10/12

125 10-12 11 40 58

32 5R+5L

016639 7200VM 08 -125N12/14

125 12-14 13 40 58

32 5R+5L

016640 7200VM 08 -160N10/12

160 10-12 11 40 58

49 6R+6L

016641 7200VM 08 -160N12/14

160 12-14 13 40 58

49 6R+6L

EDP# 016763 016755 016764 016756 016763 016755 016764 016756 016763 016755 016764 016756

Cartridge 72VMR10/12 72VML10/12 72VMR12/14 72VML12/14 72VMR10/12 72VML10/12 72VMR12/14 72VML12/14 72VMR10/12 72VML10/12 72VMR12/14 72VML12/14

EDP#

EDP#

015063 F3008T 013214

T9

015063 F3008T 013214

T9

015063 F3008T 013214

T9

015063 F3008T 013214

T9

015063 F3008T 013214

T9

015063 F3008T 013214

T9



EDP# 015256 015256 015256 015256

72.693T 72.693T 72.693T 72.693T

Fixing Screw EDP# 015273 015273 015273 015273

T20TB T20TB T20TB T20TB

L

d2

d1

D

l1

7200 VM 08_N Technical Advice Milling Cutter Order Example: 7200VM08-100N10/12 Milling Insert Order Example: MPHT0803PPTR-42 MP91M / MPHT0803PPTL-42 MP91M For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below:



ar ar

Depth of Cut (ar)

120

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200




22/6/11

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Page 121

®


Inserts for 7200 VM 08_N

86°

d

r


EDP # Part Number

Grade

017640 017641 017642 024928 017489 017490

MPEX MPEX MPEX MPEX MPEX MPEX

08 08 08 08 08 08

03PPER-701 03PPEL-701 03PPFR-701 03PPFL-701 03PPFR-701 03PPFL-701

017655 017658 017653 017656 014401 017659 017654 017657


08 08 08 08 08 08 08 08

017297 017296 023250 023249 027906 027907 015140 015138

MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT

08 08 08 08 08 08 08 08

Semi-Finishing

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ PFZ GH1 GH1 SFZ SFZ

7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18


0,02 0,02 0,02 0,02 0,02 0,02

MPEX 08_ -701


GH1 GH1 SF30 SF30 SFZ SFZ X44 X44

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPFW 08_

03PPTR-42 03PPTL-42 03PPTR-42 03PPTL-42 03PPTR-42 03PPTL-42 03PPTR-42 03PPTL-42


7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPHT 08_ -42


Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


121


22/6/11

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®


7200 VM 11_N




D

L min-max.

l1

d1

d2

Spares

ar max.

No. of Inserts

016642 7200VM11-125N14/16

125 14-16 15 40 58

32 4R+4L

016643 7200VM11-125N16/18

125 16-18 17 40 58

32 4R+4L

016644 7200VM11-160N14/16

160 14-16 15 40 58

49 5R+5L

016645 7200VM11-160N16/18

160 16-18 17 40 58

49 5R+5L

016646 7200VM11-160N18/20

160 18-20 19 40 58

49 5R+5L

016647 7200VM11-200N16/18

200 16-18 17 50 72

62 6R+6L

016648 7200VM11-200N18/20

200 18-20 19 50 72

62 6R+6L

016649 7200VM11-250N18/20

250 18-20 19 50 85

81 8R+8L

EDP# 016765 016757 016766 016758 016765 016757 016766 016758 015445 015444 016766 016758 015445 015444 015445 015444

Cartridge 72VMR14/16 72VML14/16 72VMR16/18 72VML16/18 72VMR14/16 72VML14/16 72VMR16/18 72VML16/18 72VMR18/20 72VML18/20 72VMR16/18 72VML16/18 72VMR18/20 72VML18/20 72VMR18/20 72VML18/20

EDP#

EDP#

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

015262 D4010T 015240

T15

7200 VM 11_N Cartridge Spares Adjusting EDP # 016765 016757 016766 016758 015445 015444

L

d2

d1

Cartridge Part Number 72VMR14/12 72VML14/12 72VMR16/18 72VML16/18 72VMR18/20 72VML18/20

EDP# 016858 016858 016858 016858 016858 016858

72.602 72.602 72.602 72.602 72.602 72.602

Fixing Screw EDP# 015257 015257 015257 015257 015257 015257

72.694T 72.694T 72.694T 72.694T 72.694T 72.694T

EDP# 015273 015273 015273 015273 015273 015273

T20TB T20TB T20TB T20TB T20TB T20TB

D

7200 VM 11_N Technical Advice Milling Cutter Order Example: 7200VM11-250N18/20 Milling Insert Order Example: MPHT1104PPTR-42 MP91M / MPHT1104PPTL-42 MP91M For complete cutting conditions refer to page: 288

l1

IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below:



ar ar

Depth of Cut (ar)

122

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200




22/6/11

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Page 123

®



EDP # Part Number

Grade

017643 MPEX 11 04PPFR-701 017644 MPEX 11 04PPFL-701

GH1 GH1

017440 017439 018182 018181 017660 017662 017777 017336


11 11 11 11 11 11 11 11


017299 017298 027908 027909 015142 015141

MPHT MPHT MPHT MPHT MPHT MPHT

11 11 11 11 11 11

04PPTR-42 04PPTL-42 04PPTR-42 04PPTL-42 04PPTR-42 04PPTL-42

Semi-Finishing

r

Dimensions (mm)

l

Finishing

d

l

s

86°

d

s

r

hm min

11,11 11,11 4,76 11,11 11,11 4,76

Facet Facet

0,02 0,02


11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15

MPFW 11_

MP91M MP91M X500 X500 X500 X500

11,11 11,11 11,11 11,11 11,11 11,11

11,11 11,11 11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1 0,1

MPHT 11_ -42

MPEX 11_ -701


Feed hm (mm) 0,15 - 0,40

Alloyed Steels

70 - 110

0,15 - 0,30

Stainless Steels

120 - 140

0,12 - 0,30

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,12 - 0,30

Aluminium & Alloys

275 - 450

0,06 - 0,28

High Temp. Alloys

25 - 40

0,05 - 0,13

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


123


22/6/11

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®


7220 VM 04_R


7220 VM 04_R Assembled Disc & Cartridge EDP # 016709 016710 016711 016712

Assembled Part Number 7220VM 04 -063R06/07R 7220VM 04 -063R07/08R 7220VM 04 -080R06/07R 7220VM 04 -080R07/08R

D 63 63 80 80

L 4,7 4,7 4,7 4,7

Dimensions (mm) No. of H d1 d2 teeth

40 40 45 45

22 22 27 27

35 35 45 45

8 8 10 10

Spares

EDP# 016759 016760 016759 016760

Cartridge 72VMR06/07 72VMR07/08 72VMR06/07 72VMR07/08

EDP# 015059 015059 015059 015059

F2004T F2004T F2004T F2004T

EDP# 018487 018487 018487 018487

T6 T6 T6 T6


EDP# EDP# 015259 72.698T 013214 015259 72.698T 013214

d2 d1 d1 H7 (mm)

H

L D


7220 VM 04_R Technical Advice Milling Cutter Order Example: 7220VM04-080R07/08R Milling Insert Order Example: MPHW0402PPTR X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


124

Fixing Screw


T9 T9


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®



Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

024148 017645 015158 027902 017427


4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_


04 04 04 04 04


017666 MPHW 04 02PPTR


Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08


-

-

High Temp. Alloys

25 - 35

0,07 - 0,10

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


125


22/6/11

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Page 126

®


7220 VM 06_R


7220 VM 06_R Assembled Disc & Cartridge EDP # 016713 016714 016715

Dimensions (mm) No. of d1 d2 teeth

Assembled Part Number D L H 7220VM 06 -100R08/09R 100 6,3 50 7220VM 06 -100R09/10R 100 6,3 50 7220VM 06 -125R09/10R 125 6,3 55

32 32 40

48 48 62

12 12 14

Spares

EDP# Cartridge EDP# EDP# 016761 72VMR08/09 015060 F2505T 018488 016762 72VMR09/10 015060 F2505T 018488 016762 72VMR09/10 015060 F2505T 018488

T7 T7 T7


EDP# EDP# 015258 72.697T 015240 015258 72.697T 015240

d2 d1 d1 H7 (mm)

H

L D


7220 VM 06_R Technical Advice Milling Cutter Order Example: 7220VM06-100R08/09R Milling Insert Order Example: MPFW0602PPTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


126

Fixing Screw


T15 T15


22/6/11

12:20

Page 127

®



EDP # Part Number

Grade


Semi-Finishing

r

Dimensions (mm)

Finishing

l

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02



6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07


MP91M PFZ X500

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07


06 06 06 06 06

86° d

s

MPEX 06_ -701 MPFW 06_

MPHW 06_


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,07 - 0,10

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


127


22/6/11

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®


7220 VM 08_R


7220 VM 08_R Assembled Disc & Cartridge Dimensions (mm) No. of d1 d2 teeth

Assembled EDP # Part Number D L H 016716 7220VM 08 -125R10/12R 125 7,9 55

40

62

10

Spares

EDP# Cartridge EDP# EDP# 016763 72VMR10/12 015063 F3008T 013214

T9

7220 VM 08_R Cartridge Spares Cartridge EDP # Cartridge Part Number 016763 72VMR10/12

EDP# EDP# 015256 72.693T 015273 T20TB

d2 d1 d1 H7 (mm)

H

L D


7220 VM 08_R Technical Advice Milling Cutter Order Example: 7220VM08-160R10/12R Milling Insert Order Example: MPFW0803PPTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


128

Fixing Screw



22/6/11

12:20

Page 129

®



EDP # Part Number

Grade


Semi-Finishing

86° d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ GH1 SFZ

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701

GH1 SF30 SFZ X44

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

017664 MPHT 08 03PPER

SFZ

7,94

7,94

3,18

Facet

0,04

MPHT 08_

017297 023250 027906 015140


7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPHT 08_ -42

MPFW MPFW MPFW MPFW

MPHT MPHT MPHT MPHT

08 08 08 08

08 08 08 08




Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 35

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


129


22/6/11

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®


7220 VM 04_L


7220 VM 04_L Assembled Disc & Cartridge EDP # 025499 025500 025501 025502

Assembled Part Number 7220VM 04 -063R06/07L 7220VM 04 -063R07/08L 7220VM 04 -080R06/07L 7220VM 04 -080R07/08L

D 63 63 80 80

L 4,7 4,7 4,7 4,7

Dimensions (mm) No. of H d1 d2 teeth

40 40 45 45

22 22 27 27

35 35 45 45

8 8 10 10

Spares

EDP# 016751 016752 016751 016752

Cartridge 72VML06/07 72VML07/08 72VML06/07 72VML07/08

EDP# 015059 015059 015059 015059

F2004T F2004T F2004T F2004T

EDP# 018487 018487 018487 018487

T6 T6 T6 T6


EDP# EDP# 015259 72.698T 013214 015259 72.698T 013214


7220 VM 04_L Technical Advice Milling Cutter Order Example: 7220VM04-080R07/08L Milling Insert Order Example: MPHW0402PPTL X500 For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


130

Fixing Screw


T9 T9


22/6/11

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®



Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

025799 015157 027903 017426

GH1 SFZ SP6564 X44

4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_

MPFW MPFW MPFW MPFW

04 04 04 04


017667 MPHW 04 02PPTL


Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08


-

-

High Temp. Alloys

25 - 40

0,05 - 0,08

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


131


22/6/11

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®


7220 VM 06_L


7220 VM 06_L Assembled Disc & Cartridge EDP # 025503 025504 025505

Dimensions (mm) No. of d1 d2 teeth

Assembled Part Number D L H 7220VM 06 -100R08/09L 100 6,3 50 7220VM 06 -100R09/10L 100 6,3 50 7220VM 06 -125R09/10L 125 6,3 55

32 32 40

48 48 62

12 12 14

Spares

EDP# Cartridge EDP# EDP# 016753 72VML08/09 015060 F2505T 018488 016754 72VML09/10 015060 F2505T 018488 016754 72VML09/10 015060 F2505T 018488

T7 T7 T7


EDP# EDP# 015258 72.697T 015240 015258 72.697T 015240


7220 VM 06_L Technical Advice Milling Cutter Order Example: 7220VM06-100R08/09L Milling Insert Order Example: MPFW0602PPTL SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


132

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®



EDP # Part Number

Grade

024926 MPEX 06 02PPFL-701 017639 MPEX 06 02PPFL-701

Semi-Finishing

86° d

r

Dimensions (mm)

Finishing

l

d

l

s

r

hm min

GH1 SFZ

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,02 0,02

017652 MPFW 06 02PPTL 015159 MPFW 06 02PPTL 027905 MPFW 06 02PPTL

GH1 SFZ SP6564

6,35 6,35 6,35

6,35 6,35 6,35

2,38 2,38 2,38

Facet Facet Facet

0,07 0,07 0,07

017300 MPHW 06 02PPTL 017669 MPHW 06 02PPTL

MP91M X500

6,35 6,35

6,35 6,35

2,38 2,38

Facet Facet

0,07 0,07

s

MPEX 06_ -701 MPFW 06_

MPHW 06_


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,08

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


133


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7220 VM 08_L


7220 VM 08_L Assembled Disc & Cartridge Dimensions (mm) EDP # Part Number 025506 7220VM08-125R10/12L

H

d1

d2

125 7,9 55

D

L

40

62

Spares No. of teeth EDP# Cartridge EDP# EDP# 016755 72VML10/12 015063 F3008T 013214 10

T9

7220 VM 08_L Cartridge Spares Cartridge EDP # Cartridge Part Number 016755 72VML10/12

EDP# EDP# 015256 72.693T 015273 T20TB


7220 VM 08_L Technical Advice Milling Cutter Order Example: 7220VM08-160R10/12L Milling Insert Order Example: MPFW0803PPTL SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


134

Fixing Screw



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EDP # Part Number

Grade

017641 MPEX 08 03PPEL-701 024928 MPEX 08 03PPFL-701 017490 MPEX 08 03PPFL-701 017658 017656 017659 017657

MPFW MPFW MPFW MPFW

08 08 08 08

017296 023249 027907 015138

MPHT MPHT MPHT MPHT

08 08 08 08

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ GH1 SFZ

7,94 7,94 7,94

7,94 7,94 7,94

3,18 3,18 3,18

Facet Facet Facet

0,02 0,02 0,02

MPEX 08_ -701


GH1 SF30 SFZ X44

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

03PPTL-42 03PPTL-42 03PPTL-42 03PPTL-42


7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPHT 08_ -42


Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


135


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7220 VM 04_N


7220 VM 04_N Assembled Disc & Cartridge Dimensions (mm) No. of H d1 d2 Inserts


D

min-max.

016700 7220VM 04 -063R06/07N

63

6-7

40 22

35 4R+4L

016701 7220VM 04 -063R07/08N

63

7-8

40 22

35 4R+4L

016702 7220VM 04 -080R06/07N

80

6-7

45 27

45 5R+5L

016703 7220VM 04 -080R07/08N

80

7-8

45 27

45 5R+5L

L

Spares

EDP# 016759 016751 016760 016752 016759 016751 016760 016752

Cartridge 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08 72VMR06/07 72VML06/07 72VMR07/08 72VML07/08

EDP#

EDP#

015059

F2004T 018487

T6

015059

F2004T 018487

T6

015059

F2004T 018487

T6

015059

F2004T 018487

T6



EDP# 015259 015259 015259 015259

72.698T 72.698T 72.698T 72.698T

Fixing Screw EDP# 013214 013214 013214 013214

T9 T9 T9 T9

d2 d1

H

L D

7220 VM 04_N Technical Advice Disc Cutter & Cartridge

Milling Cutter Order Example: 7220VM04-063R06/07N Milling Insert Order Example: MPFW0402PPTL SFZ / MPFW0402PPTR SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


136



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Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

024148 025799 015158 015157 027902 027903 017427 017426


4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500 X500

4,76 4,76

4,76 4,76

2,38 2,38

Facet Facet

0,07 0,07

MPHW 04_


04 04 04 04 04 04 04 04




Feed hm (mm) 0,07 - 0,10

Alloyed Steels

70 - 110

0,07 - 0,08

Stainless Steels

120 - 140

0,07 - 0,10


-

-

140 - 280

0,07 - 0,08


-

-

High Temp. Alloys

25 - 40

0,08 - 0,10

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


137


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7220 VM 06_N


7220 VM 06_N Assembled Disc & Cartridge Assembled EDP # Part Number

D

L min-max.

016704 7220VM 06 -100R08/09N 100 8-9

Dimensions (mm) No. of H d1 d2 Inserts

50 32

016705 7220VM 06 -100R09/10N 100 9-10 50 32 016706 7220VM 06 -125R09/10N 125 9-10 55 40

Spares

EDP# 016761 48 6R+6L 016753 016762 48 6R+6L 016754 016762 62 7R+7L 016754

Cartridge EDP# 72VMR08/09 72VML08/09 015060 72VMR09/10 72VML09/10 015060 72VMR09/10 72VML09/10 015060

EDP# F2505T 018488

T7

F2505T 018488

T7

F2505T 018488

T7



EDP# 015258 015258 015258 015258

72.697T 72.697T 72.697T 72.697T

Fixing Screw EDP# 015240 015240 015240 015240

T15 T15 T15 T15

d2 d1

H

L D


7220 VM 06_N Technical Advice Milling Cutter Order Example: 7220VM06-100R08/09N Milling Insert Order Example: MPHW0602PPTR MP91M / MPHW0602PPTL MP91M For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


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EDP # Part Number

Grade

024927 024926 017638 017639

MPEX MPEX MPEX MPEX

06 06 06 06


017649 017652 014400 015159 027904 027905


06 06 06 06 06 06

017301 017300 017669 017668

MPHW MPHW MPHW MPHW

06 06 06 06

Semi-Finishing

86°

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

GH1 GH1 SFZ SFZ

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,02 0,02 0,02 0,02

MPEX 06_ -701


GH1 GH1 SFZ SFZ SP6564 SP6564

6,35 6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07

MPFW 06_


MP91M MP91M X500 X500

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPHW 06_


Feed hm (mm) 0,07 - 0,12

Alloyed Steels

70 - 110

0,07 - 0,10

Stainless Steels

120 - 140

0,07 - 0,12


-

-

Cast Irons

140 - 280

0,07 - 0,10

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,08 - 0,10

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


139


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7220 VM 08_N


7220 VM 08_N Assembled Disc & Cartridge Assembled EDP # Part Number

D

L min-max.

Dimensions (mm) No. of H d1 d2 Inserts

016707 7220VM 08 -125R10/12N 125 10-12 55 40

Spares

EDP# Cartridge EDP# 016763 72VMR10/12 62 5R+5L 016755 72VML10/12 015063

EDP# F3008T 013214

T9

7220 VM 08_N Cartridge Spares Cartridge EDP # Cartridge Part Number 016763 72VMR10/12 016755 72VML10/12

Fixing Screw

EDP# EDP# 015256 72.693T 015273 T20TB 015256 72.693T 015273 T20TB

d2 d1

H

L D


7220 VM 08_N Technical Advice Milling Cutter Order Example: 7220VM08-125R10/12N Milling Insert Order Example: MPFW08030PPTR SFZ / MPFW08030PPTL SFZ For complete cutting conditions refer to page: 288 IMPORTANT For a given fz (mm/tooth.) feed rate, the thickness of the chip hm (effective feed rate per tooth) decreases with the depth of cut ar. It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with the formula below: FORMULA EXAMPLE hm =

ar x fz D

hm =

10 x 0,5 = 0,223 x 0,5 = 0,111 mm 200


140



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EDP # Part Number

Grade

017640 017641 017642 024928 017489 017490

MPEX MPEX MPEX MPEX MPEX MPEX

08 08 08 08 08 08

03PPER-701 03PPEL-701 03PPFR-701 03PPFL-701 03PPFR-701 03PPFL-701

017655 017658 017653 017656 014401 017659 017654 017657


08 08 08 08 08 08 08 08

017297 017296 023250 023249 027906 027906 015140 015138


08 08 08 08 08 08 08 08

Semi-Finishing

86°

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

PFZ PFZ GH1 GH1 SFZ SFZ

7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18


0,02 0,02 0,02 0,02 0,02 0,02

MPEX 08_ -701



7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPFW 08_



7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPHT 08_ -42


Feed hm (mm) 0,10 - 0,14

Alloyed Steels

70 - 110

0,10 - 0,12

Stainless Steels

120 - 140

0,10 - 0,12

55 - 70

0,12 - 0,20

Cast Irons

140 - 280

0,10 - 0,12

Aluminium & Alloys

275 - 450

0,04 - 0,12

High Temp. Alloys

25 - 40

0,05 - 0,10

-

-


PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


141


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Mounting / Adjustments Mounting / Adjusting Cartridges A ADJUSTING 7200 VM 11 & 7200 VA 16 CUTTERS FITTED WITH ADJUSTING SCREW

2

1

1. Measure the exact thickness of the hub. 2. Mount and clamp the cutter tightly onto the adjusting unit (on the centering seat). 3. Turn back adjusting screw No. 2 of the first ‘upper’ cartridge. 4. Gently loosen fixing screw No. 1 and push this cartridge downwards. 5. Mount and insert on the cartridge to be adjusted.

IMPORTANT!

5 6

6

4

3

5

Be sure to use a RH insert on a right cartridge and LH insert on a left cartridge; to do this it is sufficient to ensure that the wiper edge is positioned laterally on the outer side of the tool. 6. Rotate the measuring unit and turn the tool as needed in such a way that the plunger of the dial gauge is centred on the wiper edge; then secure the gauge in this position. 7. Work out the zero position on the dial: A Calculate the average of the groove width to be machined and the measured thickness of the hub.

2 7C

142

For example:

= 21,5 mm Groove 22 mm + Hub 21 mm 2 B Add the thickness of the gauge = 10 mm. C Onto the base plate in the cutter and plunger area add slip gauges to a height equal to the value obtained by adding points A and B above. (For example: 21,5 + 10 = 31,5 mm) 8. Slightly turn the cutter to bring the slip gauges into line under the plunger, then lock the dial gauge, having first checked that the hand has not moved more than half a turn. Turn the dial so that its hand reads zero, line up the slip gauges and once again line up the insert under the plunger. 9. Re-tighten, but do not lock, screw No. 1.


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Mounting / Adjusting Cartridges 10. Turn adjusting screw No. 2 to bring up the cartridge, that is so that the wiper edge of the insert touches against the plunger until the hand reads zero corresponding to the height of the stacked slip gauges. Now slacken the adjusting screw. 11. Lock screw No. 1; in doing so the cartridge will tend to move by about 0,01 mm up or down. Having again unlocked screw No. 1, repeat the operation from point 10, taking account of the value and direction of the observed displacement. In this way the final locking of the cartridge will tend towards the required zero reading. 12. Repeat operations 3 and 4 on the other ‘upper’ cartridges and take the same edge of the same insert to continue adjusting them following points 9 and 10, always taking into account the displacement observed at 11. 13. *Turn the cutter upside down, proceed with operations 3 and 4 and always with the same edge of the insert adjust them following points 9, 10 and 11. 14. Proceed with the final checking and be sure above all to lock the No. 1 screw on all cartridges. 15. Gently re-tighten the adjusting screw No. 2 against the bottom of its seat.

4 9

1

3 10

2

8

8

4

*NOTE: “Half-side” cutters, with non-staggered teeth, need only be adjusted on one side.

10

143


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Mounting / Adjustments Adjusting Cartridges B ADJUSTING 7200 VM 04/06 & 08 CUTTERS WITHOUT ADJUSTING SCREW 1. Measure the exact thickness of the hub. 2. Mount and clamp the cutter tightly onto the adjusting unit (on the centering seat). 3. Gently loosen the fixing screw on the first ‘upper’ cartridge and push it downwards. 4. Mount on the adjustable cartridge the corresponding indexable insert (see A 5). 5. Position and secure the gauge according to A 6, then work out the reference height and proceed to bring the dial to zero as under points A 7 and A 8. 6. Put the rectangular end (using the longest edge for cutter widths from 10 to 14 mm) of the adjusting lever underneath the cartridge. 7. By moving the lever downwards, lift the cartridge, i.e. push the insert wiper edge against the plunger, until the dial hand reads the pre-set zero mark. 8. Tighten, but do not lock, the fixing screw of the cartridge, while making sure that the dial hand remains on zero. 9. Repeat operation 3 on the other ‘upper’ cartridges and using the same edge of the same insert, continue adjusting them following points 6, 7 and 8. 10. *Turn the cutter upside down and always using the same edge of the same insert continue with operations 3, 4, 6, 7 and 8. 11. Proceed with final checking and be sure to lock the fixing screw on all the cartridges.

3 8 11

5

4

5

*NOTE: “Half-side” cutters, with non-staggered teeth, need only be adjusted on one side.

7 7

5

144


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145


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Long Edge Cutters Fully Effective Flutes and Staggered Flute Cutters

These high productivity cutters are designed to remove high volumes of material in square shoulder and slot milling applications. These cutters feature P-20 tool steel bodies. Through-tool coolant, where available, allowing better chip evacuation and higher feed rates.

146


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Applications–Long Edge Cutters

Side Milling

End Milling

Radius/End Milling

Slotting

Slotting

Slotting

LONG EDGE CUTTERS The teeth on 5210 VS cutters are set with a pronounced left hand helix angle. The chosen angle allows, in most cases, at least two teeth to be engaged in the material continuously allowing a progressive attack on the material by each cutting stroke, thereby reducing shocks. A cutter with a left hand helix has the added advantage of absorbing any looseness in the spindle thus reducing vibration. Cutting starts with the top of the teeth which decreases torsion and initial bending of the tool body.

The 5315VA12 is an extension of the versatile 7690VA12 programme. This cutter uses a range of 12mm A-style inserts. The 5315VA16 is an extension of the versatile 7690VA16 programme. This cutter uses industry standard AP 16 style inserts. Both families offer full effective flutes for high feed rates and right-hand helix angles. Both are ideal for side milling and slotting.

5210 VS

The negative helix allows a large area for chip formation and chip flow. The indexable inserts used on these tools are particularly thick for high shock resistance and also protection of the tool body. The 5210 VM is a smaller complement to the 5210 VS cutter. Rhombic MP style inserts are used instead of square inserts and a right hand helix is used.

5210 VM

5315 VA

147


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5210 VM 04 d1

Long Edge Cutter

5210 VM 04 Weldon Shank EDP # Part Number 018306 5210VM 04 W016R22

Dimensions (mm) No. of No. of D L l1 l2 d1 teeth Inserts a. 6 16 80 22 30 20 2 b. 1

Spares EDP#

EDP#

015059 F2004T 015060 F2505T

018487 018488

L

I2 I1

D

Weldon Shank

5210 VM 04 Technical Advice Milling Cutter Order Example: 5210VM04W016R22 Milling Insert Order Example: MPHW0402PPTR X500 MPHW0602PPTR X500

For complete cutting conditions refer to page: 288 The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

Coefficient

Feed correcting for profiling

Engagement ae/diam (%) Example: 5210VM04W016R22 using a 1.6mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

148

T6 T7


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EDP # Part Number

Grade

024148 017645 015158 027902 017427


017666 MPHW 04 02PPTR 017649 017647 014400 027904 017648



04 04 04 04 04

06 06 06 06 06



017668 MPHW 06 02PPTR

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

a. a. a. a. a.

4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500

a.

4,76

4,76

2,38

Facet

0,07

MPHW 04_


b. b. b. b. b.

6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07

MPFW 06_

X500

b.

6,35

6,35

2,38

Facet

0,07

MPHW 06_

Recommended Cutting Conditions Roughing Unalloyed Steels


Speed Vc (m/min) -

Feed hm (mm)

0,10 - 0,16

D.O.C. ap (mm) 22,0

Alloyed Steels

70 - 110

0,08 - 0,12

22,0

-

Stainless Steels

-

-

-

PH Stainless

-

-

140 - 280


Material

Cast Irons

Feed/Rev. hm (mm)

Semi-Finishing

Finishing Speed Vc (m/min) -

Feed hm (mm)

-

D.O.C. ap (mm) -

-

D.O.C. ap (mm) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

0,08 - 0,12

22,0

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


149


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5210 VM 06 d1

Long Edge Cutter

5210 VM 06 Weldon Shank EDP # Part Number

L

D

Dimensions (mm) No. of No. of l1 l2 d1 teeth Inserts

L

021650 5210VM 06 W020R26

20 92 26 36 25

2

021651 5210VM 06 W025R32

25 108 32 48 32

3

a.* b.* a.* b.*

5 1 11 1

Spares EDP# 015060 015063 015060 015063

EDP# F2505T F3008T F2505T F3008T

* Both inserts are required for each cutter.

I2 I1

D

Weldon Shank

5210 VM 06 Technical Advice Milling Cutter Order Example: 5210VM06W020R26 Milling Insert Order Example: MPFW0602PPTR SFZ MPFW0803PPTR SFZ

For complete cutting conditions refer to page: 288 The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

Coefficient


Engagement ae/diam (%) Example: 5210M06W020R26 using a 2,0mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

150

018488 013214 018488 013214

T7 T9 T7 T9


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EDP # Part Number

Grade

017649 017647 014400 017648

MPFW MPFW MPFW MPFW

06 06 06 06


GH1 SF30 SFZ X44

017655 017653 014401 017654

MPFW MPFW MPFW MPFW

08 08 08 08


GH1 SF30 SFZ X44

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

a. a. a. a.

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPFW 06_

b. b. b. b.

7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1

MPFW 08_

* For ∅ 25, ap max is 32 mm. For ∅ 20, ap max is 25 mm.

Recommended Cutting Conditions Roughing Unalloyed Steels


Alloyed Steels

70 - 110 -

Material

Stainless Steels

Feed/Rev. hm (mm)

Semi-Finishing Speed Vc (m/min) -

Feed hm (mm)

0,12 - 0,18

D.O.C.* ap (mm) See l1

0,10 - 0,15

See l1

-

-

-

Finishing

-

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm)

-

-

-

-

-

-

-

-

-

-

-

-

D.O.C. ap (mm) -

-

-

-

-

-

-

-

-

140 - 280

0,10 - 0,15

See l1

-

-

-

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


151


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®


5210 VS 09 d1

Long Edge Cutter

5210 VS 09 Weldon Shank EDP # Part Number 015235 5210VS 09 WA032R50

D

L

l1

32 119 50

Dimensions (mm) No. of No. of l2 l3 d1 teeth Inserts EDP# 57

-

32

3

11

Spares

L

I2

I1 D

Weldon Shank

5210 VS 09 Technical Advice Milling Cutter Order Example: 5210VS09WA032R50 Milling Insert Order Example: SCMT09 T308T SFZ For complete cutting conditions refer to page: 288 The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

Coefficient


Engagement ae/diam (%) Example: 5210VS09WA032R50 using a 3,2mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

152

EDP#

015262 D4010T 015240

T15


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Semi-Finishing

Dimensions (mm)

r

d

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

017703 018188 015225 017704 017705 027896 015224

SF30 SFZ PFZ SF30 SFZ SP6564 X44

9,52 9,52 9,52 9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,15 0,15 0,15 0,15 0,15 0,15 0,15

SCMT 09_

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

0,8 0,8 0,8

0,04 0,04 0,04

SCMT 09_ -41

SCMT SCMT SCMT SCMT SCMT SCMT SCMT

09 09 09 09 09 09 09

T308E T308E T308T T308T T308T T308T T308T

024107 SCMT 09 T308EN-41 015147 SCMT 09 T308EN-41 027731 SCMT 09 T308EN-41

PFZ X500 SP6564

SC_09 Recommended Cutting Conditions Roughing Unalloyed Steels


Alloyed Steels

70 - 110 -

Material

Stainless Steels

Feed/Rev. hm (mm)

Semi-Finishing Speed Vc (m/min) -

Feed hm (mm)

0,25 - 0,40


0,20 - 0,35

See l1

-

-

-

Finishing

-

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm)

-

-

-

-

-

-

-

-

-

-

-

-

D.O.C. ap (mm) -

-

-

-

-

-

-

-

-

140 - 280

0,20 - 0,35

See l1

-

-

-

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


153


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®


5210 VS 12 d1

Long Edge Cutter

5210 VS 12 Shell Mill Fixation EDP # Part Number

D L/H l1

Dimensions (mm) No. of No. of l2 l3 d1 teeth Inserts EDP#

H I1

021656 5210VS 12 -080R68

80

82 68

-

-

32

4

021657 5210VS 12 -100R77

100 92 77

-

-

40

6

Spares EDP#

a.* 14 015266 D5013T 015241 b.* 2 015266 D5013T 015241 a.* 27 015266 D5013T 015241 b.* 2 015266 D5013T 015241

T20 T20 T20 T20

D

5210 VS 12 Integral DIN 69871 – 50 Taper 021658 5210VS 12 G050R76

50 226 76 105 124,1 G50

3

a.* 13 b.* 1

015266 D5013T 015241 015266 D5013T 015241

T20 T20

3

a.* 13 b.* 1

015266 D5013T 015241 015266 D5013T 015241

T20 T20

5210 VS 12 Integral ISO 50 Taper Shell Mill Fixation

021659 5210VS 12 T050R76

50 247 76 105 120,2 T50

* Both inserts are required for each cutter.

L

I3 I2

a I1 b

D

5210 VS 12 Technical Advice Milling Cutter Order Example: 5210VS12-080R68 Milling Insert Order Example: SOMT12M612SN-B PFZ

DIN 69871 Shank

SOMT15M612SN-B PFZ

For complete cutting conditions refer to page: 288 The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Feed correcting for profiling

Coefficient

L

I3

I2 I1 D

Engagement ae/diam (%) Example: 5210VS12-100R77 using a 10,0mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

DIN 2080 Shank

154


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EDP # Part Number

Grade

017329 017733 017734 017732 027899 015191 015190

SOMT SOMT SOMT SOMT SOMT SOMT SOMT

12 12 12 12 12 12 12

M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B

MP91M GH1 PFZ SF30 SP6564 X44 X500

017330 017737 017738 017736 027900 015193 015192

SOMT SOMT SOMT SOMT SOMT SOMT SOMT

15 15 15 15 15 15 15

M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B

Semi-Finishing

Dimensions (mm)

r

d

l

s

Finishing

d

l

s

r

hm min

a. a. a. a. a. a. a.

12,7 12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7 12,7

6,0 6,0 6,0 6,0 6,0 6,0 6,0

1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15

SOMT 12_

MP91M b. GH1 b. PFZ b. SF30 b. SP6564 b. X44 b. X500 b.

15,88 15,88 15,88 15,88 15,88 15,88 15,88

15,88 15,88 15,88 15,88 15,88 15,88 15,88

6,0 6,0 6,0 6,0 6,0 6,0 6,0

1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15

SOMT 15_

Recommended Cutting Conditions Roughing ø 50 Unalloyed Steels


0,30 - 0,50



Alloyed Steels

70 - 110

0,25 - 0,45

See l1

70 - 110

Stainless Steels

-

-

-

PH Stainless

-

-

140 - 280


Material

Cast Irons

Feed/Rev. hm (mm)

Roughing ø 80 Feed hm (mm)

Roughing ø 100

0,50 - 0,90

D.O.C. ap (mm) See l1


Feed hm (mm) 0,50 - 0,90

D.O.C. ap (mm) See l1

0,40 - 0,70

See l1

70 - 110

0,40 - 0,70

See l1

-

-

-

-

-

-

-

-

-

-

-

-

-

0,25 - 0,45

See l1

140 - 280

0,40 - 0,70

See l1

140 - 280

0,40 - 0,70

See l1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


155


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®


5315 VA 12

Long Edge Milling Cutter

5315 VA 12 Weldon Shank Dimensions mm EDP # 029106 029107 029108 029109

Part Number 5315VA12WA025R23 5315VA12WA025R35 5315VA12WA032R35 5315VA12WA040R45

ap max. ap max.

D 25 25 32 40

L/H 96 106 110 130

Profiling Slotting

23 35 35 45

15 7 20 20

l2 40 50 50 60

d1 25 25 32 40

-

16

Spares No. of No. of teeth inserts 2 4 2 6 3 9 3 12

EDP # 027860 027860 027860 027860

F3007T F3007T F3007T F3007T

EDP # 022157 022157 022157 022157

T8 T8 T8 T8

027860

F3007T

022157

T8

5315 VA 12 Shell Mill Fixation 029110 5315VA12-A040R34

40

50

34

20

3

9

Please note that a maximum of 0,8mm insert radius is allowed on the 5315VA12 range of cutters. Larger radii inserts can be used on the leading edge if the body is modified.

Weldon Shank

d1

H ap

D

5315 VA 12 Technical Advice Milling Cutter Order Example: 5315VA12WA025R35 Milling Insert Order Example: ADHT12T3PDER-46 X500 For complete cutting conditions refer to page: 288 Shell Mill Fixation

The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter.

Coefficient


Engagement ae/diam (%) Example: 5315VA12WA040R45 using a 4,0mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

156


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Inserts for 5315 VA 12

85°

d


Semi-Finishing

Dimensions (mm)

r

Finishing

l

s

EDP # Part Number

Grade

d

l

s

r

hm min

027914 027913 027915 027916

SP6564 X500 MP91M SC3025

7,87 7,87 7,87 7,87

12,70 12,70 12,70 12,70

3,76 3,76 3,76 3,76


0,05 0,05 0,05 0,05

029098 ADGT12T3PDFR-721

GH1

7,96 12,90 3,76

Facet

0,05

ADGT 12_ -721

029326 029327 029328 029309

SP6564 X500 SP6564 X500

8,00 8,00 8,00 8,00

Facet Facet 0,8 0,8

0,05 0,05 0,05 0,05

ADHT 12_ -46

ADKT12T3PDER-45 ADKT12T3PDER-45 ADKT12T3PDER-45 ADKT12T3PDER-45

ADHT12T3PDER-46 ADHT12T3PDER-46 ADHT12T308R-46 ADHT12T308R-46

12,90 12,90 12,90 12,90

3,76 3,76 3,76 3,76

ADKT 12_ -45

Please note that for the 5315 range, only a maximum 0,8mm radius is allowed.

AD_12 Recommended Cutting Conditions Roughing Speed Vc (m/min) 120 - 305


Feed hm (mm) 0,06 - 0,12


Speed Vc (m/min) -

Feed hm (mm) -


Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

75 - 175

0,06 - 0,10

-

-

-

-

-

-

-

Stainless Steels

115 - 160

0,06 - 0,10

-

-

-

-

-

-

-

PH Stainless

95 - 150

0,06 - 0,10

-

-

-

-

-

-

-

Cast Irons

115 - 400

0,06 - 0,13

-

-

-

-

-

-

-

Aluminium & Alloys

200 - 800

0,04 - 0,20

-

-

-

-

-

-

-

High Temp. Alloys

25 - 40

0,04 - 0,10

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-


NOTE: For material families [M] (stainless steel and PH stainless) and [S] (high temperature alloys) the -46 insert geometry is only profile these materials, not slotting. For D.O.C. please refer to ap max on page 156.

Star Guide



P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


157


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®


5315 VA 16 d1

Long Edge Cutter

5315 VA 16 Shell Mill Fixation EDP # 025670 025671 025674 025675 025678 025679

H ap

D

Part Number

Dimensions (mm) No. of No. of D L/H ap max. l2 l3 d1 teeth Inserts EDP#

5315VA 16 -A050Z3R31 5315VA 16 -A050Z4R31 5315VA 16 -A063Z4R31 5315VA 16 -A063Z5R31 5315VA 16 -A080Z4R31 5315VA 16 -A080Z5R31

50 50 63 63 80 80

55 55 55 55 55 55

31 31 31 31 31 31

-

-

Spares EDP#

27 27 27 27 32 32

3 4 4 5 4 5

6 8 8 10 8 10

015262 015262 015262 015262 015262 015262

D4010T D4010T D4010T D4010T D4010T D4010T

015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

-

3

12

015262

D4010T

015240

T15

-

3

12

015262

D4010T

015240

T15

-

4

24

015262

D4010T

015240

T15

-

3

12

015262

D4010T

015240

T15

-

3

12

015262

D4010T

015240

T15

-

4

24

015262

D4010T

015240

T15

5315 VA 16 BT Fixation 025668 5315VA 16 BA50/050R61 50 225,8 61 124 75 025672 5315VA 16 BA50/063R61 63 225,8 61 124 75 025676 5315VA 16 BA50/080R91 80 259,8 91 158 115 Shell Mill Fixation

5315 VA 16 DIN 69871 Fixation 025669 5315VA 16 GA50/050R61 50 206,7 61 105 75 025673 5315VA 16 GA50/063R61 63 206,7 61 105 75 025677 5315VA 16 GA50/080R91 80 240,7 91 138 115

The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Feed correcting for profiling

I2 I3

ap

Coefficient

L

D

DIN 69871 Fixation

Engagement ae/diam (%) Example: 5315VA16A050Z4R31 using a 5,0mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.

AP_16 Recommended Cutting Conditions Roughing Material

ap

Unalloyed Steels Alloyed Steels Stainless Steels

158

Semi-Finishing

Finishing

Feed/Flute hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

180 - 220 0,20 - 0,38

See l1

-

-

-

-

-

-

70 - 110

0,15 - 0,30

See l1

-

-

-

-

-

-

120 - 140 0,12 - 0,25

See l1

-

-

-

-

-

-

0,10 - 0,18

See l1

-

-

-

-

-

-

Cast Irons

140 - 280 0,15 - 0,30

See l1

-

-

-

-

-

-


275 - 450 0,05 - 0,12

See l1

-

-

-

-

-

-

PH Stainless

BT Fixation

Speed Vc (m/min)

55 - 70

25 - 40

0,10 - 0,18

See l1

-

-

-

-

-

-

50 - 85

0,05 - 0,10

See l1

-

-

-

-

-

-


22/6/11

12:27

Page 159

®




Semi-Finishing

r

Dimensions (mm)

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017621 017623 014066


PFZ SFZ GH1

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,02 0,02 0,02

017291 017627 017628 018030 027883 017626 017629

APFW APFW APFW APFW APFW APFW APFW

MP91M X44 GH1 CN35 SC3025 SF30 SFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76

Facet Facet Facet Facet Facet Facet Facet

0,04 0,1 0,1 0,1 0,1 0,1 0,1

017633 015154

APHT 16 04PDER APHT 16 04PDFR

SFZ GH1

9,52 9,52

16,66 16,66

4,76 4,76

Facet Facet

0,05 0,02

017293 017634 015155 027718

APHT APHT APHT APHT

16 16 16 16



9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1

APHT 16_ -42

027863 027869 027864 027870 027865 027871

APHT APHT APHT APHT APHT APHT

16 16 16 16 16 16

0408ER-46 0408ER-46 0416ER-46 0416ER-46 0424ER-46 0424ER-46

SP6564 X500 SP6564 X500 SP6564 X500

9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 1,6 1,6 2,4 2,4

0,1 0,1 0,1 0,1 0,1 0,1

APHT 16_ -46

017294 014067 015156 027887 027720


16 16 16 16 16


MP91M PFZ X500 SC3025 SP6564

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,08 0,08 0,08 0,08 0,08

APKT 16_ -43

023115 023114 027721


X500 MP91M SP6564

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

Facet Facet Facet

0,06 0,06 0,06

APKT 16_ -45

023102 023103 023104 023105 023106 017618 017619

APET APET APET APET APET APET APET

PFZ PFZ PFZ PFZ PFZ MP91M X500

9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,2 0,8 1,0 1,5 2,0 2,5 2,5

0,1 0,1 0,1 0,1 0,1 0,1 0,1

APET 16_ -42

011488 010796 012468

APKT 16 0408E-2C APKT 16 0408E-2C APKT 16 0408E-2C

MP91M PFZ SF30

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

0,8 0,8 0,8

0,10 0,10 0,10

APKT_16 -2C

017228 013944 013945

APMT 16 0412E-2C APMT 16 0416E-2C APMT 16 0424E-2C

MP91M MP91M MP91M

9,52 9,52 9,52

16,66 16,66 16,66

4,76 4,76 4,76

1,2 1,6 2,4

0,1 0,1 0,1

APMT_16 -2C

16 16 16 16 16 16 16

16 16 16 16 16 16 16

04PDER 04PDTR 04PDTR 04PDTR 04PDTR 04PDTR 04PDTR

0402TR-42 0408TR-42 0410TR-42 0415TR-42 0420TR-42 0425TR-42 0425TR-42

APEX 16_ -701 APFW 16_

APHT 16_

Note: For this style of cutter, 2,5 mm corner rad max.

5315 VA 16 Technical Advice Milling Cutter Order Example: 5315VA16-A063Z5R31 Milling Insert Order Example: APFW1604PDER MP91M For complete cutting conditions refer to page: 288

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


159


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®


Contour Milling Cutters Finishing / Semi-Finishing / Roughing

These versatile tools are used for face milling, radius end milling, slotting, pocketing, contour milling and hole milling. All Stellram Contour Milling Cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation, higher feed rates. They can be used in roughing and finishing operations.

160


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®


Applications–Contour Milling Cutters

Face Milling

Radius/End Milling

Slotting

Slotting

5500 V Pocketing

Contour Milling

Stellram offers a choice for ball-nose milling operations: 5500 V cutters are for profiling and finishing operations. A centrally located screw and vee-shaped insert base provide an accurate position in the tool body. 7700 VR cutters are ideal for high-strength materials. The new 7710VR cutters (12mm insert size) have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert.

Contour Milling

7702 VRD cutters are for roughing and finishing in mould applications. Its negative axial rake reduces vibration.

7700 VR

7712VRD cutters (12mm and 16mm insert sizes) have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert.

7702 VRD

7710 VR

7712 VRD

161


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®


5500 V 08 d1

Contour Milling Cutter 5500 V 08 Cylindrical Shank Dimensions (mm)

EDP # Part Number 021666 5500V 08 CR

D

L

l2

d1

ap

No. of Inserts

8

160

20

12

4

1

Spares EDP# 022149

EDP# 55.671

018487

T6

5500 V 08 Modular Head Dimensions (mm) EDP # Part Number 029128 5500V 08 SR25

L

D

L

M

d1

ap

No. of Inserts

8

25

M8

8.5

4

1

Spares EDP# 022149

EDP# 55.671

Shanks for the Modular Heads see pages 228 - 229.

l2

D

Cylindrical Shank

5500 V 08 Technical Advice Milling Cutter Order Example: 5500V08CR Milling Insert Order Example: RG08S SP1064 For complete cutting conditions refer to page: 288

L

Working Diameter: Dw =

ap

where:

r

Dw

r2 - (r -ap)2

2 x

Dw = Working Diameter r = Cutter radius ap = Axial Depth of Cut

Modular Head

Ramp Milling Method Ramp-up Data Cutter Diameter 8,00 mm az (mm) ap (mm)

az

ap ramp angle

ap

3,0 2,0 1,2 0,5 0,14 0,1

3,9 3,5 2,8 2,0 1,1 0,4

Torque Limits .31 Nm Depth of cut (ap)

162

Ramp Angle 15º 30º 45º 60º 75º 85º

018487

T6


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Page 163

®


Inserts for 5500 V 08 Application & Material Roughing

Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027794 RG 08S

SP1064

8,0

-

1,75

4,0

0,02

RG 08S_

RG Insert Orientation Countersink

Insert Bottom Counterbore Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket.

Average chip thickness:

To find programmed feedrate: hm

fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r

where: fz = Feed per tooth hm = Average chip thickness D = Cutter diameter (outside)

ae = Radial Depth of Cut Dw= Working Diameter ap = Axial Depth of Cut

RG_08 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10

D.O.C. ap (mm) < 1,0

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,10

< 1,0

Stainless Steels

-

-

-

-

-

-

140 - 240

0,10

< 1,0

PH Stainless

-

-

-

-

-

-

120 - 190

0,08

< 1,0

Cast Irons

-

-

-

-

-

-

100 - 160

0,08

< 1,0

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,10

< 1,0

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08

< 1,0


-

-

-

-

-

-

50 - 100

0,05

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


163


22/6/11

12:27

Page 164

®


5500 V 10 d1



D

L

l2

d1

ap

No. of Inserts

10

160

25

12

5

1

Spares EDP# 015250

EDP# 55.672

018488

T7


L

D

L

M

d1

ap

No. of Inserts

10

25

M8

8.5

5

1

Spares EDP# 015250

EDP# 55.672


l2

D

Cylindrical Shank


L


ap

where:

r

Dw

r2 - (r -ap)2

2 x


Modular Head


az

ap ramp angle

ap

3,7 2,5 1,5 0,7 0,17 0,1

4,8 4,4 3,6 2,6 1,4 0,5

Torque Limits .65 Nm Depth of cut (ap)

164


018488

T7


22/6/11

12:27

Page 165

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027795 RG 10S

SP1064

10,0

-

2,0

5,0

0,02

RG 10S_

Insert Interchangeability*

RG Insert Orientation

Metric Diameter Insert Number 10 mm RG 10S

Countersink

Diameter .375 in.

Inch Insert Number RG .375S

*Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Insert Bottom Counterbore Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket.



fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r




Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10

D.O.C. ap (mm) < 1,0

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,10

< 1,0

Stainless Steels

-

-

-

-

-

-

140 - 240

0,10

< 1,0

PH Stainless

-

-

-

-

-

-

120 - 190

0,08

< 1,0

Cast Irons

-

-

-

-

-

-

100 - 160

0,08

< 1,0

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,10

< 1,0

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08

< 1,0


-

-

-

-

-

-

50 - 100

0,05

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


165


22/6/11

12:27

Page 166

®


5500 V 12

Contour Milling Cutter

d1

5500 V 12 Cylindrical Shank Dimensions (mm) EDP # Part Number 021668 5500V 12 CR

D

L

Spares

No. of ap Inserts EDP#

l2

l3

d1

MT

12 180 30

-

12

-

6

1

015251

55.674

013215

EDP# T10

-

MT2

6

1

015251

55.674

013215

T10

5500 V 12 Morse Taper Shank L

021669 5500V 12 MR

12 124 55

60


l2

D

L

M

d1

ap

No. of Inserts

12

35

M8

8,5

6

1

Spares EDP# 015251

EDP# 55.674

Shanks for the Modular Heads see pages 228 - 229. D

Cylindrical Shank

L

l3 l2


D

Working Diameter: Morse Taper Shank Dw =

ap

where:

r

Dw

r2 - (r -ap)2

2 x



az

Modular Head ap ramp angle

ap

Depth of cut (ap)

166

4,5 3,0 1,8 0,8 0,2 0,1

5,8 5,2 4,2 3,0 1,4 0,6

Torque Limits 1.75 Nm


03215

T10


22/6/11

12:27

Page 167

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027796 RG 12S

SP1064

12,0

-

2,5

6,0

0,02

RG 12S_




Countersink

Diameter .500 in.





fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r




Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10 - 0,15

D.O.C. ap (mm) < 1,0

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,10 - 0,15

< 1,0

Stainless Steels

-

-

-

-

-

-

140 - 240

0,10 - 0,15

< 1,0

PH Stainless

-

-

-

-

-

-

120 - 190

0,08 - 0,12

< 1,0

Cast Irons

-

-

-

-

-

-

100 - 160

0,08 - 0,12

< 1,0

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,10 - 0,15

< 1,0

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08 - 0,12

< 1,0


-

-

-

-

-

-

50 - 100

0,03 - 0,06

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


167


22/6/11

12:27

Page 168

®


5500 V 16


d1


D

L

Spares


l2

l3

d1

MT

16 200 40

-

16

-

8

1

022150

55.675

015240

EDP# T15

-

MT2

8

1

022150

55.675

015240

T15


021671 5500V 16 MR

16 139 70

75


l2

D

L

M

d1

ap

No. of Inserts

16

35

M8

8,5

8

1

Spares EDP# 022150

EDP# 55.675


Cylindrical Shank

L

l3 l2


D


ap

where:

r

Dw

r2 - (r -ap)2

2 x



az


ap

Depth of cut (ap)

168

6,0 4,0 2,4 1,1 0,3 0,1

7,7 6,9 5,6 4,0 2,0 0,7



015240

T15


22/6/11

12:27

Page 169

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027797 RG 16S

SP1064

16,0

-

3,0

8,0

0,02

RG 16S_




Countersink

Diameter .625 in.





fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r




Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,10 - 0,15

D.O.C. ap (mm) < 1,0

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,10 - 0,15

< 1,0

Stainless Steels

-

-

-

-

-

-

140 - 240

0,10 - 0,15

< 1,0

PH Stainless

-

-

-

-

-

-

120 - 190

0,08 - 0,12

< 1,0

Cast Irons

-

-

-

-

-

-

100 - 160

0,08 - 0,12

< 1,0

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,10 - 0,15

< 1,0

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08 - 0,12

< 1,0


-

-

-

-

-

-

50 - 100

0,03 - 0,06

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


169


22/6/11

12:50

Page 170

®


5500 V 20


d1


D

L

Spares


l2

l3

d1

MT

20 200 50

-

20

-

10

1

015252

55.676

015241

EDP# T20

-

MT2

10

1

015252

55.676

015241

T20


021673 5500V 20 MR

20 154 85

90


l2

D

L

25

35 M10 10,5

M

d1

Spares

ap

No. of Inserts

EDP#

10

1

015252

EDP# 55.676


Cylindrical Shank

L

l3 l2


D


ap

where:

r

Dw

r2 - (r -ap)2

2 x



az


ap

Depth of cut (ap)

170

7,4 5,0 3,0 1,3 0,35 0,1

9,6 8,6 7,1 5,0 2,9 0,9



015241

T20


22/6/11

12:50

Page 171

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027798 RG 20S

SP1064

20,0

-

3,5

10,0

0,02

RG 20S_




Countersink

Diameter .75 in.


*Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Insert Bottom Counterbore Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket.



fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r




Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,1 - 0,25

D.O.C. ap (mm) < 1,5

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,1 - 0,25

< 1,5

Stainless Steels

-

-

-

-

-

-

140 - 240

0,1 - 0,2

< 1,5

PH Stainless

-

-

-

-

-

-

120 - 190

0,1 - 0,2

< 1,5

Cast Irons

-

-

-

-

-

-

100 - 160

0,1 - 0,2

< 1,5

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,1 - 0,25

< 1,5

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,1 - 0,2

< 1,5


-

-

-

-

-

-

50 - 100

0,03 - 0,06

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


171


22/6/11

12:50

Page 172

®


5500 V 25 d1



l2

l3

d1

MT

25 200 50

D

L

-

25

-

Spares

No. of ap Inserts EDP# 12,5

1

EDP#

015253

55.677

015241

T20

5500 V 25 Modular Head Dimensions (mm)

L

EDP # Part Number 029133 5500V 25 SR43

D

L

25

43 M12 12,5 12,5

M

d1

ap

Spares

No. of Inserts

EDP#

1

015253

EDP# 55.677


l2 D

Cylindrical Shank

L

5500 V 25 Technical Advice Milling Cutter Order Example: 5500V25CR Milling Insert Order Example: RG25S SP1064 For complete cutting conditions refer to page: 288 Modular Head


ap

where:

r

Dw

r2 - (r -ap)2

2 x



az

ap ramp angle

ap

9,3 6,3 3,7 1,7 0,4 0,1

12,1 10,8 8,8 6,25 3,2 1,1

Torque Limits 5.1 Nm Depth of cut (ap)

172


015241

T20


22/6/11

12:50

Page 173

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

027799 RG 25S

SP1064

25,0

-

4,0

12,5

0,02

RG 25S_




Countersink

Diameter 1.000 in.

Inch Insert Number RG 1.00S

*Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Insert Bottom Counterbore Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket.



fz =

r 2 - r - ae r 2 - r - ae

(

r 2 - r - ap

2

)

r

(

x

(

hm = fz x

2

)

r

r 2 - r - ap

2

)

x

(

2

)

r

r




Semi-Finishing

Finishing

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -


Feed hm (mm) 0,1 - 0,3

D.O.C. ap (mm) < 1,5

Alloyed Steels

-

-

-

-

-

-

110 - 240

0,1 - 0,3

< 1,5

Stainless Steels

-

-

-

-

-

-

140 - 240

0,1 - 0,2

< 1,5

PH Stainless

-

-

-

-

-

-

120 - 190

0,1 - 0,2

< 1,5

Cast Irons

-

-

-

-

-

-

100 - 160

0,1 - 0,2

< 1,5

Aluminium & Alloys

-

-

-

-

-

-

400 - 1000

0,1 - 0,3

< 1,5

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,1 - 0,2

< 1,5


-

-

-

-

-

-

50 - 100

0,03 - 0,06

< 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


173


22/6/11

12:50

Page 174

®


5505 VX 20

Roughing ball nose

5505 VX 20 Weldon Shank EDP # Part Number 029539 5505VX20W020R50

D 20

L 106

Dimensions (mm) l1 ap max. l2 l3 20 34 50

d1 25

Z 2

Insert Style XPNT20

Morse Taper MT3

Z 2

Insert Style XPNT20

5505 VX 20 Morse Taper Shank EDP # Part Number 029548 5505VX20M020R70

D 20

L 156

Dimensions (mm) l1 ap max. l2 l3 20 50 70

5505 VX 20 Spares Information Cutter Diameter (mm) Cutter body style 20.0 5505VX20-------

Weldon Shank

Spares for retaining insert through hole EDP# Screw EDP# Driver EDP# 015063 F3008T 022157 T8 015063

Spares for axial retaining screw Screw EDP# Driver F3008T 022157 T8

MT

Morse Taper

5505 VX 20 Technical Advice Milling Cutter Order Example: 5505VX20W020R50 Milling Insert Order Example: XPNT20/20T306 R-C X400 Working Diameter: Dw =

2 x

r2 - (r -ap)2

ap

where:


Dw

To find programmed feedrate: fz =

r 2 - r - ae r 2 - r - ae

(

r ap

Depth of Cut (ap)

174


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

12:50

Page 175

®


Inserts for 5505 VX 20 Application & Material

Dimensions (mm) s s cutting l plateau edge

Roughing

EDP # Part Number

Grade

d

029559 XPNT20/20T306.R-C 029560 XPNT20/20T306.R-C

SC3025 X400

9,00 9,00

20,85 20,85

4,26 4,26

3,97 3,97

r 10,0 10,0

XPNT

XP_20 Recommended Cutting Conditions Roughing (ø20mm) Material

Vc

Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)

hm

(m/min)

120 - 235 70 - 150 120 - 395 35 - 100

Semi-Finishing

ap max.

(mm)

0,10 - 0,17 0,10 - 0,15 0,10 - 0,17 0,10 - 0,12

(mm)

Vc

(m/min)

-

See l1 See l1 See l1 See l1 See l1 See l1 See l1 See l1

hm

(mm)

-

ap max. -

Finishing (mm)

Vc

(m/min)

-

hm

(mm)

-

ap max. -

(mm)


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


175


22/6/11

12:50

Page 176

®


5505 VX 25

Roughing ball nose

5505 VX 25 Weldon Shank EDP # Part Number 029540 5505VX25W025R60 029541 5505VX25W025R90

D 25 25

L 116 150

Dimensions (mm) l1 ap max. l2 l3 25 60 25 70 90

d1 25 32

Z 2 2

Insert Style XPNT25 XPNT25

Morse Taper MT3 MT3

Z 2 2


5505 VX 25 Morse Taper Shank EDP # Part Number 029549 5505VX25M025R80 029550 5505VX25M025R100

D 25 25

L 161 181

Dimensions (mm) l1 ap max. l2 l3 25 80 25 100

5505 VX 25 Spares Information

Weldon Shank

Cutter Diameter (mm) Cutter body style 25.0 5505VX25-------

Spares for retaining insert through hole EDP# Screw EDP# Driver EDP# 015262 D4010T 015240 T15 022056


MT

Morse Taper

5505 VX 25 Technical Advice Milling Cutter Order Example: 5505VX25W025R60 Milling Insert Order Example: XPNT25/250408.R-C X400 Working Diameter: Dw =

2 x

r2 - (r -ap)2

ap

where:


Dw


r 2 - r - ae r 2 - r - ae

(

r ap

Depth of Cut (ap)

176


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

12:50

Page 177

®




Roughing

EDP # Part Number

Grade

d

029561 XPNT25/250408.R-C 029562 XPNT25/250408.R-C

SC3025 X400

11,00 11,00

26,00 26,00

5,06 5,06

4,76 4,76

r 12,5 12,5

XPNT


Vc


hm

(m/min)

120 - 235 70 - 150 120 - 395 35 - 100

Semi-Finishing

ap max.

(mm)

0,10 - 0,20 0,10 - 0,18 0,10 - 0,20 0,10 - 0,15

(mm)

Vc

(m/min)

-


hm

(mm)

-

ap max. -

Finishing (mm)

Vc

(m/min)

-

hm

(mm)

-

ap max. -

(mm)


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


177


22/6/11

12:50

Page 178

®


5505 VX 32

Roughing ball nose


D 32 32

L 130 160


d1 32 32

Z 2 2


Morse Taper MT4 MT4

Z 2 2



D 32 32

L 192.5 227.5



Weldon Shank




MT

Morse Taper

5505 VX 32 Technical Advice Milling Cutter Order Example: 5505VX32W032R75 Milling Insert Order Example: XPNT32/320612.R-C X400 Working Diameter: Dw =

2 x

r2 - (r -ap)2

ap

where:


Dw


r 2 - r - ae r 2 - r - ae

(

r ap

Depth of Cut (ap)

178


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

12:50

Page 179

®




Roughing

EDP # Part Number

Grade

d

029563 XPNT32/320612.R-C 029564 XPNT32/320612.R-C

SC3025 X400

14,10 14,10

33,40 33,40

6,60 6,60

6,35 6,35

r 16,0 16,0

XPNT


Vc


hm

(m/min)

120 - 235 70 - 150 120 - 395 35 - 100

Semi-Finishing

ap max.

(mm)

0,10 - 0,22 0,10 - 0,20 0,10 - 0,22 0,10 - 0,17

(mm)

Vc

(m/min)

-


hm

(mm)

-

ap max. -

Finishing (mm)

Vc

(m/min)

-

hm

(mm)

-

ap max. -

(mm)


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


179


22/6/11

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®


5505 VX 40

Roughing ball nose


D 40 40

L 170 220


d1 40 40

Z 2 2


Morse Taper MT4 MT4

Z 2 2



D 40 40

L 202.5 252.5



Weldon Shank




MT

Morse Taper

5505 VX 40 Technical Advice Milling Cutter Order Example: 5505VX40W040R100 Milling Insert Order Example: XPNT40/40T716.R-C X400 Working Diameter: Dw =

2 x

r2 - (r -ap)2

ap

where:


Dw


r 2 - r - ae r 2 - r - ae

(

r ap

Depth of Cut (ap)

180


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®




Roughing

EDP # Part Number

Grade

d

029567 XPNT40/40T716.R-C 029568 XPNT40/40T716.R-C

SC3025 X400

18,00 18,00

41,84 41,84

8,25 8,25

7,95 7,95

r 20,0 20,0

XPNT


Vc


hm

(m/min)

120 - 235 70 - 150 120 - 395 35 - 100

Semi-Finishing

ap max.

(mm)

0,10 - 0,24 0,10 - 0,22 0,10 - 0,24 0,10 - 0,19

(mm)

Vc

(m/min)

-


hm

(mm)

-

ap max. -

Finishing (mm)

Vc

(m/min)

-

hm

(mm)

-

ap max. -

(mm)


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


181


22/6/11

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®


5505 VX 50

Roughing ball nose


D 50 50

L 170 230


d1 40 50

Z 2 2


Morse Taper MT5 MT5

Z 2 2



D 50 50

L 233 283



Weldon Shank


Spares for retaining insert through hole EDP# Screw EDP# Driver EDP# 029641 F8017S S2002050 SW5 018486

Spares for axial retaining screw Screw EDP# Driver D6018S S1066165 SW4

MT

Morse Taper

5505 VX 50 Technical Advice Milling Cutter Order Example: 5505VX50W050R100 Milling Insert Order Example: XPNT50/50T716.R-C X400 Working Diameter: Dw =

2 x

r2 - (r -ap)2

ap

where:


Dw


r 2 - r - ae r 2 - r - ae

(

r ap

Depth of Cut (ap)

182


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®




Roughing

EDP # Part Number

Grade

d

029569 XPNT50/50T716.R-C 029570 XPNT50/50T716.R-C

SC3025 X400

22,25 22,25

52,86 52,86

8,25 8,25

7,95 7,95

r 25,0 25,0

XPNT


Vc


hm

(m/min)

120 - 235 70 - 150 120 - 395 35 - 100

Semi-Finishing

ap max.

(mm)

0,10 - 0,27 0,10 - 0,25 0,10 - 0,27 0,10 - 0,24

(mm)

Vc

(m/min)

-


hm

(mm)

-

ap max. -

Finishing (mm)

Vc

(m/min)

-

hm

(mm)

-

ap max. -

(mm)


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


183


22/6/11

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®


7700 VR 06 d1


7700 VR 06 Weldon Shank Dimensions (mm)

L

EDP # Part Number

D1

D2

021727 021728 021729 021730 021731

16 16 20 20 20

10 10 14 14 14

7700VR 06 WA016R067 7700VR 06 WA016R102 7700VR 06 WA020R060 7700VR 06 WA020R090 7700VR 06 WA020R120

L

l2

115 67 150 102 110 60 140 90 170 120

Spares

d1

ap max.

16 16 20 20 20

3 3 3 3 3

No. of teeth 2 2 3 3 3

EDP # 015060 015060 015060 015060 015060

EDP # F2505T F2505T F2505T F2505T F2505T

018488 018488 018488 018488 018488

T7 T7 T7 T7 T7

I2

D2 D1

Weldon Shank

7700 VR 06 Technical Advice Milling Cutter Order Example: 7700VR06WA016R067 Milling Insert Order Example: RPEX0602M0F-701 SFZ For complete cutting conditions refer to page: 288

Working Diameter: ap

Dw

where:

To find programmed feedrate:

(

r

184

= = = =

Working Diameter Diameter of cutter insert center to center Insert radius Axial Depth of Cut

Average chip thickness: r 2 - r - ae

r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r

ae = Radial Depth of Cut Dw = Working Diameter ap = Axial Depth of Cut

(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®


Inserts for 7700 VR 06 Application & Material Roughing

Semi-Finishing

Dimensions (mm)

d

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

024755 RPEW 06 02M0T

X500

6,0

-

2,38

3,0

0,1

RPEW 06_

017686 023312 015212 024104

GH1 PFZ SFZ X44

6,0 6,0 6,0 6,0

-

2,38 2,38 2,38 2,38

3,0 3,0 3,0 3,0

0,02 0,02 0,02 0,02

RPEX 06_ -701

MP91M X500

6,0 6,0

-

2,38 2,38

3,0 3,0

0,03 0,03

RPMT 06_ -41

RPEX RPEX RPEX RPEX

06 06 06 06

02M0F-701 02M0F-701 02M0F-701 02M0F-701

023327 RPMT 06 02M0E-41 015219 RPMT 06 02M0E-41

Linear Ramping Description 7700VR06WA016R067 7700VR06WA016R102 7700VR06WA020R060 7700VR06WA020R090 7700VR06WA020R120

Diameter at Axis 10 10 14 14 14

External Diameter 16 16 20 20 20

Insert Diameter 6 6 6 6 6

Ramp angle 9.3º 9.3º 5.4º 5.4º 5.4º

linear ramping ap max. length 3 18.32 3 18.32 3 31.74 3 31.74 3 31.74

Linear Ramping

RP_06 Recommended Cutting Conditions Roughing

Semi-Finishing

Finishing


Feed hm (mm) 0,12 - 0,18

D.O.C. ap (mm) 1,5 - 3,0


Feed hm (mm) 0,10 - 0,14

D.O.C. ap (mm) 0,5 - 1,5


Feed hm (mm) 0,08 - 0,12

D.O.C. ap (mm) 0,1 - 0,5

Alloyed Steels

-

-

-

100 - 150

0,08 - 0,12

0,5 - 1,5

100 - 195

0,06 - 0,10

0,1 - 0,5

Stainless Steels

-

-

-

140 - 180

0,06 - 0,10

0,5 - 1,5

180 - 230

0,05 - 0,08

0,1 - 0,5

PH Stainless

-

-

-

70 - 85

0,06 - 0,10

0,5 - 1,5

80 - 100

0,05 - 0,08

0,1 - 0,5

Cast Irons

-

-

-

180 - 300

0,08 - 0,12

0,5 - 1,5

200 - 350

0,06 - 0,10

0,1 - 0,5

Aluminium & Alloys

275 - 450

0,05 - 0,08

1,5 - 3,0

400 - 750

0,04 - 0,06

0,5 - 1,5

700 - 1000

0,04 - 0,06

0,1 - 0,5

High Temp. Alloys

-

-

-

35 - 50

0,06 - 0,10

0,5 - 1,5

45 - 60

0,05 - 0,08

0,1 - 0,5


-

-

-

-

-

-

50 - 100

0,03 - 0,06

0,1 - 0,5



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


185


22/6/11

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®


7700 VR 08 d1


7700 VR 08 Weldon Shank Dimensions (mm)

EDP # Part Number

D1

D2

021732 7700VR 08 WA025R070-M3 25 021733 7700VR 08 WA025R124-M3 25 021734 7700VR 08 WA025R154-M3 25

17 17 17

L

l2

126 70 180 124 210 154

Spares

d1

ap max.

25 25 25

4 4 4

No. of teeth 3 3 3

EDP #

EDP #

015062 F3006T 015062 F3006T 015062 F3006T

013214 013214 013214

T9 T9 T9

L

I2

D2 D1

Weldon Shank

7700 VR 08 Technical Advice Milling Cutter Order Example: 7700VR 08 WA025R070-M3 Milling Insert Order Example: RPEX0803M3F-701 SFZ For complete cutting conditions refer to page: 288


Dw

where:


(

r

186

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®



Semi-Finishing

Dimensions (mm)

d

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

024756 RPEW 08 03M3T

PFZ

8,0

-

3,18

4,0

0,1

RPEW 08_

024757 RPEX 08 03M3E

X44

8,0

-

3,18

3,0

0,02

RPEX 08_

015214 RPEX 08 03M3E-701 023315 RPEX 08 03M3F-701 015213 RPEX 08 03M3F-701

PFZ GH1 SFZ

8,0 8,0 8,0

-

3,18 3,18 3,18

4,0 4,0 4,0

0,02 0,02 0,02

RPEX 08_ -701

017308 RPMT 08 03M3E-41 015220 RPMT 08 03M3E-41 027728 RPMT 08 03M3E-41

MP91M X500 SP6564

8,0 8,0 8,0

-

3,18 3,18 3,18

4,0 4,0 4,0

0,02 0,02 0,02

RPMT 08_ -41

Linear Ramping Description 7700VR08WA025R070-M3 7700VR08WA025R124-M3 7700VR08WA025R154-M3

Diameter at Axis 17 17 17

External Diameter 25 25 25

Insert Diameter 8 8 8

Ramp angle 7.85º 7.85º 7.85º

linear ramping ap max. length 4 29.01 4 29.01 4 29.01

Linear Ramping



Feed hm (mm) 0,14 - 0,24



Feed hm (mm) 0,12 - 0,18



Feed hm (mm) 0,10 - 0,16

D.O.C. ap (mm) 0,1 - 0,8

Alloyed Steels

70 - 110

0,12 - 0,22

2,0 - 4,0

100 - 150

0,10 - 0,16

0,8 - 2,0

100 - 195

0,08 - 0,14

0,1 - 0,8

Stainless Steels

120 - 140

0,10 - 0,15

2,0 - 4,0

140 - 180

0,08 - 0,12

0,8 - 2,0

180 - 230

0,08 - 0,10

0,1 - 0,8 0,1 - 0,8

-

-

-

70 - 85

0,08 - 0,10

0,8 - 2,0

80 - 100

0,08 - 0,10

Cast Irons

140 - 280

0,12 - 0,22

2,0 - 4,0

180 - 300

0,10 - 0,16

0,8 - 2,0

200 - 350

0,08 - 0,14

0,1 - 0,8

Aluminium & Alloys

275 - 450

0,05 - 0,10

2,0 - 4,0

400 - 750

0,04 - 0,08

0,8 - 2,0

700 - 1000

0,04 - 0,08

0,1 - 0,8

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,10

0,8 - 2,0

45 - 60

0,08 - 0,10

0,1 - 0,8


-

-

-

-

-

-

50 - 100

0,08 - 0,03

0,06 - 0,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


187


22/6/11

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®


7700 VR 10 d1


7700 VR 10 Weldon Shank Dimensions (mm) EDP # 021737 021738 021739

Part Number

D1 D2 L/H l2

l3

d1 ap max.

7700VR 10 WA032R070 7700VR 10 WA032R140 7700VR 10 WA032R190

32 22 130 70 32 22 200 140 32 22 250 190

-

32 32 32

Spares

No. of teeth EDP#

EDP#

5 5 5

3 3 3

015260 D4008T 015240 015260 D4008T 015240 015260 D4008T 015240

T15 T15 T15

5 5

3 3

015260 D4008T 015240 015260 D4008T 015240

T15 T15

7700 VR 10 Morse Taper Shank

L

021735 7700VR 10 M032R070 021736 7700VR 10 M032R140

32 22 179 70 76,5 MT4 32 22 249 140 146,5 MT4

I2

D2 D1

Weldon Shank

7700 VR 10 Technical Advice Milling Cutter Order Example: 7700VR10M032R140 Milling Insert Order Example: RPHT10T3M0E-421 X500 For complete cutting conditions refer to page: 288 L I3 I2


Dw

D2

where:

D1

To find programmed feedrate: Morse Taper Shank

(

r

188

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

12:51

Page 189

®



Semi-Finishing

Dimensions (mm)

d

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

017679 RPET 10 T3M0E 017678 RPET 10 T3M0E

SFZ X44

10,0 10,0

-

3,97 3,97

5,0 5,0

0,03 0,03

RPET 10_

015215 RPEX 10 T3M0E-701 017688 RPEX 10 T3M0F-701 023317 RPEX 10 T3M0F-701

PFZ GH1 SFZ

10,0 10,0 10,0

-

3,97 3,97 3,97

5,0 5,0 5,0

0,02 0,02 0,02

RPEX 10_ -701

017690 RPHT 10 T3M0T 027726 RPHT 10 T3M0T

X500 SP6564

10,0 10,0

-

3,97 3,97

5,0 5,0

0,075 0,075

RPHT 10_

015145 RPHT 10 T3M0E-421 027725 RPHT 10 T3M0E-421

X500 SP6564

10,0 10,0

-

3,97 3,97

5,0 5,0

0,04 0,04

RPHT 10_ -421

023329 RPMT 10 T3M0E-41 015221 RPMT 10 T3M0E-41 027729 RPMT 10 T3M0E-41

MP91M X500 SP6564

10,0 10,0 10,0

-

3,97 3,97 3,97

5,0 5,0 5,0

0,04 0,04 0,04

RPMT 10_ -41

025839 RPMW 10 T3M0T

X500

10,0

-

3,97

5,0

0,13

RPMW 10_

Linear Ramping Description 7700VR10WA032R070 7700VR10WA032R140 7700VR10WA032R190 7700VR10M032R070 7700VR10M032R140

Diameter at Axis 22 22 22 22 22

External Diameter 32 32 32 32 32

Insert Diameter 10 10 10 10 10

Ramp angle 7.55º 7.55º 7.55º 7.55º 7.55º

linear ramping ap max. length 5 37.72 5 37.72 5 37.72 5 37.72 5 37.72

Linear Ramping



Feed hm (mm) 0,15 - 0,28



Feed hm (mm) 0,12 - 0,20



Feed hm (mm) 0,10 - 0,18

D.O.C. ap (mm) 0,1 - 1,0

Alloyed Steels

70 - 110

0,12 - 0,24

2,5 - 4,0

100 - 150

0,10 - 0,18

1,0 - 2,5

100 - 195

0,08 - 0,14

0,1 - 1,0

Stainless Steels

120 - 140

0,10 - 0,16

2,5 - 4,0

140 - 180

0,08 - 0,14

1,0 - 2,5

180 - 230

0,08 - 0,10

0,1 - 1,0 0,1 - 1,0

55 - 70

0,08 - 0,14

2,5 - 4,0

70 - 85

0,08 - 0,12

1,0 - 2,5

80 - 100

0,08 - 0,10

Cast Irons

140 - 280

0,12 - 0,24

2,5 - 4,0

180 - 300

0,10 - 0,18

1,0 - 2,5

200 - 350

0,08 - 0,14

0,1 - 1,0

Aluminium & Alloys

275 - 450

0,06 - 0,12

2,5 - 5,0

400 - 750

0,04 - 0,10

1,0 - 2,5

700 - 1000

0,04 - 0,08

0,1 - 1,0

High Temp. Alloys

25 - 40

0,08 - 0,14

2,5 - 4,0

35 - 50

0,08 - 0,12

1,0 - 2,5

45 - 60

0,08 - 0,10

0,1 - 1,0

-

-

-

-

-

-

50 - 100

0,08 - 0,03

0,1 - 0,5

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


189


22/6/11

13:00

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®


7700 VR 12


7700 VR Shell Mill Fixation Dimensions (mm) EDP # 021740 021741 021742 021743 021744 021745

Part Number 7700VR 12 -A040R 7700VR 12 -A050R 7700VR 12 -A063R 7700VR 12 -A080R 7700VR 12 -A100R 7700VR 12 -A125R

D1 52 62 75 92 112 137

D2 40 50 63 80 100 125

L/H 32 40 40 50 50 63

l2 -

l3 -

d1 16 22 22 27 32 40

Spares

ap max. 6 6 6 6 6 6

No. of teeth 4 4 5 6 7 8

EDP # 015263 015263 015263 015263 015263 015263

D4012T D4012T D4012T D4012T D4012T D4012T

EDP # 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

6

4

015262

D4010T

015240

T15

7700 VR 12 Morse Taper Shank 021746 7700VR 12 M040R110

40

28

219

110

116,5 MT4

d1

H

D2 D1

Shell Mill Fixation

7700 VR 12 Technical Advice Milling Cutter Order Example: 7700VR12-A080R Milling Insert Order Example: RPHT1204M0E-421-X4 X500 For complete cutting conditions refer to page: 288

L

Working Diameter: ap I2

r2 - (r -ap)2

Dw = D2 + 2 x

D2

I3

Dw

where:

D2

Dw D2 r ap

= = = =


D1


r 2 - r - ae r 2 - r - ae

(

Morse Taper Shank

r

ap

Depth of cut (ap)

190


hm r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

13:00

Page 191

®



Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

029271 RPET 12 04M0E-X4 029279 RPET 12 04M0E-X4 029280 RPET 12 04M0E-X4

SP4036 X44 SFZ

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,03 0,03 0,03

RPET 12_

029282 RPEX 12 04M0E-701-X4 029283 RPEX 12 04M0F-701-X4 029284 RPEX 12 04M0F-701-X4

X500 SFZ GH1

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,02 0,02 0,02

RPEX 12_ -701

029286 RPHT 12 04M0E-421-X4 029287 RPHT 12 04M0E-421-X4

X500 MP91M

12,0 12,0

-

4,76 4,76

6,0 6,0

1,10 1,10

RPHT 12_ -421

029289 RPHT 12 04M0T-X4 029290 RPHT 12 04M0T-X4

XP500 SP6564

12,0 12,0

-

4,76 4,76

6,0 6,0

0,04 0,04

RPHT 12_

029272 RPMT 12 04M0E-41-X4 029291 RPMT 12 04M0E-41-X4 029293 RPMT 12 04M0E-41-X4

X500 MP91M SP6564

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,05 0,05 0,05

RPMT 12_ -41

029294 RPMW 12 04M0T-X4 029295 RPMW 12 04M0T-X4 029296 RPMW 12 04M0T-X4

MP91M X500 SP6564

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,13 0,13 0,13

RPMW 12_

Linear Ramping Description 7700VR12-A040R 7700VR12-A050R 7700VR12-A063R 7700VR12-A080R 7700VR12-A100R 7700VR12-A125R

Diameter at Axis 40 50 63 80 100 125

External Diameter 52 62 75 92 112 137

Insert Diameter 12 12 12 12 12 12

Ramp angle 4.15º 4.4º 3.5º 2.63º 2.15º 1.6º

linear ramping ap max. length 6 82.69 6 77.98 6 98.10 6 130.62 6 159.82 6 214.80

Linear Ramping



Feed hm (mm) 0,16 - 0,30



Feed hm (mm) 0,14 - 0,22



Feed hm (mm) 0,12 - 0,18

D.O.C. ap (mm) 0,1 - 1,0 0,1 - 1,0

Alloyed Steels

70 - 110

0,14 - 0,25

2,5 - 6,0

100 - 150

0,12 - 0,20

1,0 - 3,0

100 - 195

0,08 - 0,16

Stainless Steels

120 - 140

0,10 - 0,18

2,5 - 4,0

140 - 180

0,08 - 0,14

1,0 - 3,0

180 - 230

0,08 - 0,12

0,1 - 1,0

-

-

-

70 - 85

0,08 - 0,12

1,0 - 3,0

80 - 100

0,08 - 0,10

0,1 - 1,0

Cast Irons

140 - 280

0,14 - 0,25

2,5 - 6,0

180 - 300

0,12 - 0,20

1,0 - 3,0

200 - 350

0,08 - 0,16

0,1 - 1,0

Aluminium & Alloys

275 - 450

0,06 - 0,12

2,5 - 6,0

400 - 750

0,06 - 0,10

1,0 - 3,0

700 - 1000

0,04 - 0,08

0,1 - 1,0

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,12

1,0 - 3,0

45 - 60

0,08 - 0,10

0,1 - 1,0


-

-

-

-

-

-

-

-

-

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


191


22/6/11

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®


7702 VRD 07 d1

7702 VRD 07 Weldon Shank EDP # 025689 025690 025691 025692 025693 025694 025695 025696

L

I1


Part Number 7702VRD 07 WA012R50 7702VRD 07 WA012R100 7702VRD 07 WA016R50 7702VRD 07 WA016R100 7702VRD 07 WA020R50 7702VRD 07 WA020R100 7702VRD 07 WA025R50 7702VRD 07 WA025R100

D1 12 12 16 16 20 20 25 25

D2 5 5 9 9 13 13 18 18

L 98 148 98 150 100 156 106 156

Dimensions (mm) No.of l1 d1 ap max. teeth 50 16 3,5 1 100 16 3,5 1 50 16 3,5 2 100 20 3,5 2 50 20 3,5 3 100 25 3,5 3 50 25 3,5 4 100 25 3,5 4

Spares Linear Ramp Down 21,5º 21,5º 13,0º 13,0º 14,5º 14,5º 10,0º 10,0º

EDP # 015060 015060 015060 015060 015060 015060 015060 015060

F2505T F2505T F2505T F2505T F2505T F2505T F2505T F2505T

EDP # 018488 018488 018488 018488 018488 018488 018488 018488

T7 T7 T7 T7 T7 T7 T7 T7

7702 VRD 07 Modular Head Dimensions (mm)

D2 D1

EDP # 029111 029112 029113 029114 029234

Part Number

D1 15 20 25 30 35

7702VRD 07 S015R25 7702VRD 07 S020R25 7702VRD 07 S025R35 7702VRD 07 S030R35 7702VRD 07 S035R35

D2 8 13 18 23 23

L 25 25 35 35 35

M M8 M10 M12 M16 M16

Spares No.of teeth 2 4 5 5 6

d1 ap max. 8,5 3,5 10,5 3,5 12,5 3,5 17,0 3,5 17,0 3,5

EDP # 015060 015060 015060 015060 015060

F2505T F2505T F2505T F2505T F2505T

EDP # 018488 018488 018488 018488 018488

T7 T7 T7 T7 T7


Weldon Shank

7702 VRD 07 Technical Advice Milling Cutter Order Example: 7702VRD07WA025R100 Milling Insert Order Example: RDET0702M0E-701 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

Modular Head

where:

Dw


(

r

192

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®


Inserts for 7702 VRD 07 Application & Material Roughing

Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

025739 RDET 07 02M0E-701

SP4036

7,0

-

2,38

3,5

0,03

025737 RDHW 07 02M0T

SP4036

7,0

-

2,38

3,5

0,08

RDET 07_ -701 RDHW 07_

Linear Ramping Description 7702VRD07WA012R50 7702VRD07WA012R100 7702VRD07WA016R50 7702VRD07WA016R100 7702VRD07WA020R50 7702VRD07WA020R100 7702VRD07WA025R50 7702VRD07WA025R100

Diameter at Axis 5 5 9 9 13 13 18 18

External Diameter 12 12 16 16 20 20 25 25

Insert Diameter 7 7 7 7 7 7 7 7

Ramp angle 21.5º 21.5º 13º 13º 14.5º 14.5º 10º 10º

linear ramping ap max. length 3.5 8.89 3.5 8.89 3.5 15.16 3.5 15.16 3.5 13.53 3.5 13.53 3.5 19.85 3.5 19.85

Linear Ramping

RD_07 Recommended Cutting Conditions Roughing

Semi-Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Alloyed Steels

-

-

-

100 - 150

0,06 - 0,10

0,5 - 0,10

100 - 195

0,05 - 0,10

0,1 - 0,5

Stainless Steels

-

-

-

140 - 180

0,05 - 0,10

0,5 - 0,10

180 - 230

0,05 - 0,08

0,1 - 0,5

PH Stainless

-

-

-

70 - 85

0,05 - 0,08

0,5 - 0,8

80 - 100

0,05 - 0,08

0,1 - 0,5

Cast Irons

-

-

-

180 - 300

0,06 - 0,10

0,5 - 0,10

200 - 350

0,05 - 0,10

0,1 - 0,5

Aluminium & Alloys

-

-

-

400 - 750

0,05 - 0,10

0,5 - 0,10

700 - 1000

0,05 - 0,10

0,1 - 0,5

High Temp. Alloys

-

-

-

35 - 50

0,05 - 0,08

0,5 - 0,8

45 - 60

0,05 - 0,08

0,1 - 0,5


-

-

-

-

-

-

50 - 100

0,03 - 0,04

0,1 - 0,5



Feed hm (mm) 0,06 - 0,12

Finishing

Speed Vc (m/min) -

D.O.C. ap (mm) 0,5 - 0,12


Feed hm (mm) 0,05 - 0,10

D.O.C. ap (mm) 0,1 - 0,5


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


193


22/6/11

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®


7702 VRD 10 d1

7702 VRD 10 Weldon Shank EDP # 025697 025698 025699 025700 025701 025702

L


Part Number 7702VRD 10 WA020R70 7702VRD 10 WA020R120 7702VRD 10 WA025R70 7702VRD 10 WA025R120 7702VRD 10 WA032R70 7702VRD 10 WA032R120

D1 20 20 25 25 32 32

D2 10 10 15 15 22 22

L 120 176 126 176 130 180

Dimensions (mm) No.of l1 d1 ap max. teeth 70 20 5 2 120 25 5 2 70 25 5 2 120 25 5 2 70 32 5 3 120 32 5 3

Spares Linear Ramp Down 17,5º 17,5º 10,7º 10,7º 14,0º 14,0º

EDP # 022056 022056 015269 015269 015269 015269

F3507T F3507T F3508T F3508T F3508T F3508T

EDP # 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

7702 VRD 10 Modular Head Dimensions (mm) I1

EDP # 029116 029117 029118 029120 D2

Part Number

D1 20 25 30 35

7702VRD 10 S020R30 7702VRD 10 S025R35 7702VRD 10 S030R35 7702VRD 10 S035R35

D2 10 15 20 25

L 30 35 35 35

M M10 M12 M16 M16

Spares No.of teeth 2 3 4 5

d1 ap max. 10,5 5 12,5 5 17,0 5 17,0 5

EDP # 022056 022056 022056 022056

F3507T F3507T F3507T F3507T

EDP # 015240 015240 015240 015240

T15 T15 T15 T15


D1

Weldon Shank

7702 VRD 10 Technical Advice Milling Cutter Order Example: 7702VRD10WA025R120 Milling Insert Order Example: RDHW1003M0T SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

Modular Head

where:

Dw


(

r

194

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®


Inserts for 7702 VRD 10 Application & Material Roughing

Semi-Finishing

d

Dimensions (mm)

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

025743 RDET 10 03M0E-701

SP4036

10,0

-

3,18

5,0

0,05

RDET 10_ -701

025741 RDHW 10 03M0T

SP4036

10,0

-

3,18

5,0

0,15

RDHW 10_

Linear Ramping Description 7702VRD10WA020R70 7702VRD10WA020R120 7702VRD10WA025R70 7702VRD10WA025R120 7702VRD10WA032R70 7702VRD10WA032R120

Diameter at Axis 10 10 15 15 22 22



Ramp angle 17.5º 17.5º 10.7º 10.7º 14º 14º


Linear Ramping


Semi-Finishing

Unalloyed Steels

Feed hm (mm) 0,12 - 0,25

D.O.C. ap (mm) 2,5 - 5,0

Alloyed Steels

70 - 110

0,10 - 0,22

2,5 - 4,0

100 - 150

0,08 - 0,18

0,8 - 2,5

100 - 195

0,05 - 0,12

0,1 - 0,8

-

-

-

140 - 180

0,08 - 0,14

0,8 - 2,5

180 - 230

0,05 - 0,12

0,1 - 0,8 0,1 - 0,8

Material

Stainless Steels


Feed hm (mm) 0,10 - 0,20

Finishing


D.O.C. ap (mm) 0,8 - 2,5


Feed hm (mm) 0,05 - 0,14

D.O.C. ap (mm) 0,1 - 0,8

-

-

-

70 - 85

0,08 - 0,10

0,8 - 2,5

80 - 100

0,05 - 0,10

Cast Irons

140 - 280

1,10 - 0,22

2,5 - 4,0

180 - 300

0,08 - 0,18

0,8 - 2,5

200 - 350

0,05 - 0,12

0,1 - 0,8

Aluminium & Alloys

275 - 450

0,05 - 0,12

2,5 - 5,0

400 - 750

0,05 - 0,12

0,8 - 2,5

700 - 1000

0,05 - 0,12

0,1 - 0,8

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,10

0,8 - 2,5

45 - 60

0,05 - 0,10

0,1 - 0,8


-

-

-

50 - 85

0,05 - 0,08

0,5 - 1,0

50 - 100

0,03 - 0,05

0,1 - 0,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


195


22/6/11

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®


7702 VRD 12 d1

7702 VRD 12 Weldon Shank EDP # 025703 025704 025705 025706 025707 025708

L


Part Number 7702VRD 12 WA025R70 7702VRD 12 WA025R120 7702VRD 12 WA032R70 7702VRD 12 WA032R120 7702VRD 12 WA040R70 7702VRD 12 WA040R120

D1 25 25 32 32 40 40

D2 13 13 20 20 28 28

L 126 180 130 180 140 190

Dimensions (mm) No.of l1 d1 ap max. teeth 70 25 6 2 120 25 6 2 70 32 6 3 120 32 6 3 70 40 6 3 120 40 6 3

Spares Linear Ramp Down 16,5º 16,5º 12,0º 12,0º 13,0º 13,0º

EDP # 015269 015269 015269 015269 015269 015269

F3508T F3508T F3508T F3508T F3508T F3508T

EDP # 015240 015240 015240 015240 015240 015240

T15 T15 T15 T15 T15 T15

I1

D2 D1

Weldon Shank

7702 VRD 12 Technical Advice Milling Cutter Order Example: 7702VRD12WA040R120 Milling Insert Order Example: RDHW12T3M0T-X6 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

where:

Dw


(

r

196

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®


Inserts for 7702 VRD 12 d


EDP # Part Number

Semi-Finishing

s

Dimensions (mm)

Finishing

d

l

s

r

hm min

029297 RDET 12 T3M0E-701-X6 SP4036

12,0

-

3,97

6,0

0,05

RDET 12_ -701

029299 029301 029302 029303

SP4036 SP5464 SP4036 SP5464

12,0 12,0 12,0 12,0

-

3,97 3,97 3,97 3,97

6,0 6,0 6,0 6,0

0,20 0,20 0,15 0,15

RDHW 12_

029313 RDHW 12 T3M0T-20-X6 SP5464 029314 RDHW 12 T3M0T-X6 SP5464

12,0 12,0

-

3,97 3,97

6,0 6,0

0,20 0,15

RDMW 12_

RDHW RDHW RDHW RDHW

12 12 12 12

Grade

T3M0T-20-X6 T3M0T-20-X6 T3M0T-X6 T3M0T-X6

Linear Ramping Description 7702VRD12WA025R70 7702VRD12WA025R120 7702VRD12WA032R70 7702VRD12WA032R120 7702VRD12WA040R70 7702VRD12WA040R120

Diameter at Axis 13 13 20 20 28 28



Ramp angle 16.5º 16.5º 12º 12º 13º 13º


Linear Ramping


Semi-Finishing

Unalloyed Steels

Feed hm (mm) 0,25 - 0,40

D.O.C. ap (mm) 3,0 - 6,0

Alloyed Steels

70 - 110

0,22 - 0,35

3,0 - 6,0

100 - 150

0,20 - 0,30

0,8 - 3,0

100 - 195

0,10 - 0,16

0,1 - 0,8

-

-

-

140 - 180

0,08 - 0,16

0,8 - 3,0

180 - 230

0,08 - 0,12

0,1 - 0,8 0,1 - 0,8

Material

Stainless Steels


Feed hm (mm) 0,22 - 0,32

Finishing


D.O.C. ap (mm) 0,8 - 3,0


Feed hm (mm) 0,10 - 0,18

D.O.C. ap (mm) 0,1 - 0,8

-

-

-

70 - 85

0,08 - 0,14

0,8 - 3,0

80 - 100

0,08 - 0,12

Cast Irons

140 - 280

0,22 - 0,35

3,0 - 6,0

180 - 300

0,20 - 0,30

0,8 - 3,0

200 - 350

0,10 - 0,16

0,1 - 0,8

Aluminium & Alloys

275 - 450

0,06 - 0,12

3,0 - 6,0

400 - 750

0,06 - 0,12

0,8 - 3,0

700 - 1000

0,06 - 0,12

0,1 - 0,8

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,14

0,8 - 3,0

45 - 60

0,08 - 0,12

0,1 - 0,8


-

-

-

-

-

-

-

-

-

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


197


22/6/11

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®


7702 VRD 16 d1


7702 VRD 16 Weldon Shank EDP # 025709 025710 025712 025711

Part Number 7702VRD 16 WA032R70 7702VRD 16 WA032R120 7702VRD 16 WA040R120 7702VRD 16 WA040R70

D1 32 32 40 40

D2 16 16 24 24

L 130 180 190 140

Dimensions (mm) No.of Linear d1 ap max. teeth Ramp Down 32 8 2 17,5° 32 8 2 17,5° 40 8 2 13,0° 40 8 2 13,0°

Spares

l1 70 120 120 70

EDP # 015270 015270 015270 015270

F4011T F4011T F4011T F4011T

EDP # 015241 015241 015241 015241

T20 T20 T20 T20

L

I1

D2 D1

Weldon Shank

7702 VRD 16 Technical Advice Milling Cutter Order Example: 7702VRD16WA040R120 Milling Insert Order Example: RDHW1604M0T-X8 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

where:

Dw


(

r

198

= = = =



r 2 - r - ae

Depth of cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

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®


Inserts for 7702 VRD 16 d


EDP # Part Number

Semi-Finishing

s

Dimensions (mm)

Finishing

d

l

s

r

hm min

029298 RDET 16 04M0E-701-X8 SP4036

16,0

-

4,76

8,0

0,05

RDET 16_ -701

029306 029304 029308 029305

16,0 16,0 16,0 16,0

-

4,76 4,76 4,76 4,76

8,0 8,0 8,0 8,0

0,15 0,15 0,15 0,15

RDHW 16_

RDHW RDHW RDHW RDHW

16 16 16 16

Grade

04M0T-30-X8 04M0T-X8 04M0T-30-X8 04M0T-X8

SP4036 SP4036 SP5464 SP5464

Linear Ramping Description 7702VRD16WA032R70 7702VRD16WA032R120 7702VRD16WA040R70 7702VRD16WA040R120

Diameter at Axis 16 16 24 24

External Diameter 32 32 40 40

Insert Diameter 16 16 16 16

Ramp angle 17.5º 17.5º 13º 13º

linear ramping ap max. length 8 25.37 8 25.37 8 34.65 8 34.65

Linear Ramping


Semi-Finishing

Unalloyed Steels

Feed hm (mm) 0,33 - 0,55

D.O.C. ap (mm) 4,0 - 8,0

Alloyed Steels

70 - 110

0,30 - 0,45

4,0 - 8,0

100 - 150

0,22 - 0,33

0,8 - 4,0

100 - 195

0,10 - 0,16

0,1 - 0,8

-

-

-

140 - 180

0,15 - 0,18

0,8 - 4,0

180 - 230

0,08 - 0,12

0,1 - 0,8 0,1 - 0,8

Material

Stainless Steels


Feed hm (mm) 0,25 - 0,35

Finishing


D.O.C. ap (mm) 0,8 - 4,0


Feed hm (mm) 0,10 - 0,18

D.O.C. ap (mm) 0,1 - 0,8

-

-

-

70 - 85

0,08 - 0,14

0,8 - 4,0

80 - 100

0,08 - 0,12

Cast Irons

140 - 280

0,30 - 0,40

4,0 - 8,0

180 - 300

0,22 - 0,33

0,8 - 4,0

200 - 350

0,10 - 0,16

0,1 - 0,8

Aluminium & Alloys

275 - 450

0,06 - 0,12

4,0 - 8,0

400 - 750

0,06 - 0,12

0,8 - 4,0

700 - 1000

0,06 - 0,12

0,1 - 0,8

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,14

0,8 - 4,0

45 - 60

0,08 - 0,12

0,1 - 0,8


-

-

-

50 - 85

0,05 - 0,10

0,5 - 1,5

50 - 100

0,03 - 0,06

0,1 - 0,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


199


22/6/11

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®


7710 VR 12

Milling Cutter

7710VR12 Shell Mill Fixation Dimensions (mm)

Spares No. of teeth

EDP # Part Number

D1

D2

H

d1 ap max.

029051 029635 029052 029636 029053

40

28

40

16

6

4

40

28

40

16

6

5

52

40

40

22

6

5

52

40

40

22

6

6

66

54

50

27

6

6

7710VR12-A040R 7710VR12-A040Z05R 7710VR12-A052R 7710VR12-A052Z06R 7710VR12-A066R

Screw tightening Nm

EDP#

EDP#

015262 015262 015262 015262 015262

D4010T 015240

T15

3,10

D4010T 015240

T15

3,10

D4010T 015240

T15

3,10

D4010T 015240

T15

3,10

D4010T 015240

T15

3,10

Shell Mill Fixation

7710 VR 12 Technical Advice Milling Cutter Order Example: 7710VRD12-A040R Milling Insert Order Example: RPEX 1204M0E-701-X4 X500

Working Diameter:

where:

Dw


(

r

200

= = = =



r 2 - r - ae

Depth of Cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


22/6/11

13:00

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®


Inserts for 7710 VR 12 d


Semi-Finishing

s

Dimensions (mm)

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

029271 029278 029279 029280

RPET1204M0E-X4 RPET1204M0E-X4 RPET1204M0E-X4 RPET1204M0E-X4

SP4036 SF30 X44 SFZ

12,0 12,0 12,0 12,0

-

4,76 4,76 4,76 4,76

6,0 6,0 6,0 6,0

0,05 0,05 0,05 0,05

RPET 12_

029281 029282 029283 029284

RPEX1204M0E-701-X4 RPEX1204M0E-701-X4 RPEX1204M0F-701-X4 RPEX1204M0F-701-X4

PFZ X500 SFZ GH1

12,0 12,0 12,0 12,0

-

4,76 4,76 4,76 4,76

6,0 6,0 6,0 6,0

0,02 0,02 0,02 0,02

RPEX 12_ -701

029285 RPHT1204M0E-421-X4 029286 RPHT1204M0E-421-X4 029287 RPHT1204M0E-421-X4

PFZ X500 MP91M

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,05 0,05 0,05

RPHT 12_ -421

029034 029035 029288 029290

RPHT1204M0T-X4 RPHT1204M0T-X4 RPHT1204M0T-X4 RPHT1204M0T-X4

X500 SP6564 PFZ SP6564

12,0 12,0 12,0 12,0

-

4,76 4,76 4,76 4,76

6,0 6,0 6,0 6,0

0,10 0,10 0,10 0,10

RPHT 12_

029272 029291 029292 029293

RPMT1204M0E-421-X4 RPMT1204M0E-421-X4 RPMT1204M0E-421-X4 RPMT1204M0E-421-X4


12,0 12,0 12,0 12,0

-

4,76 4,76 4,76 4,76

6,0 6,0 6,0 6,0

0,08 0,08 0,08 0,08

RPMT 12_ -421

MP91M X500 SP6564

12,0 12,0 12,0

-

4,76 4,76 4,76

6,0 6,0 6,0

0,10 0,10 0,10

RPMW 12_

029294 RPMW1204M0T-X4 029295 RPMW1204M0T-X4 029296 RPMW1204M0T-X4



Feed hm (mm) 0,16 - 0,30



Feed hm (mm) 0,14 - 0,22



Feed hm (mm) 0,12 - 0,18

D.O.C. ap (mm) 0,1 - 1,0 0,1 - 1,0

Alloyed Steels

70 - 110

0,14 - 0,25

2,5 - 6,0

100 - 150

0,12 - 0,20

1,0 - 3,0

100 - 195

0,08 - 0,16

Stainless Steels

120 - 140

0,10 - 0,18

2,5 - 4,0

140 - 180

0,08 - 0,14

1,0 - 3,0

180 - 230

0,08 - 0,12

0,1 - 1,0

-

-

-

70 - 85

0,08 - 0,12

1,0 - 3,0

80 - 100

0,08 - 0,10

0,1 - 1,0

Cast Irons

140 - 280

0,14 - 0,25

2,5 - 6,0

180 - 300

0,12 - 0,20

1,0 - 3,0

200 - 350

0,08 - 0,16

0,1 - 1,0

Aluminium & Alloys

275 - 450

0,06 - 0,12

2,5 - 6,0

400 - 750

0,06 - 0,10

1,0 - 3,0

700 - 1000

0,04 - 0,08

0,1 - 1,0

High Temp. Alloys

-

-

-

35 - 50

0,08 - 0,12

1,0 - 3,0

45 - 60

0,08 - 0,10

0,1 - 1,0


-

-

-

-

-

-

-

-

-

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


201


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7712 VRD 12

Milling Cutter

7712VRD12 Shell Mill Fixation EDP # 029054 029055 029056

Part Number

D1 52 66 80

7712VRD12-A052R 7712VRD12-A066R 7712VRD12-A080R

D2 40 54 68

L/H 52 52 52

Dimensions (mm) No. of d1 ap max. teeth 22 6 5 27 6 6 27 6 7

Spares Inserts EDP # EDP # RD..12T3..-X6 015269 F3508T 015240 T15 RD..12T3..-X6 015269 F3508T 015240 T15 RD..12T3..-X6 015269 F3508T 015240 T15

7712VRD12 Modular Head EDP # 029121 029124 029125

Part Number

D1 24 35 42

7712VRD12S024R35 7712VRD12S035R35 7712VRD12S042R43

D2 12 23 30

L/H 35 35 43

Dimensions (mm) No. of M d1 inserts M12 12,5 2 M16 17,0 3 M16 17,0 4

Spares Inserts RD…12… RD…12… RD…12…

EDP # EDP # 022056 F3507T 015240 T15 022056 F3507T 015240 T15 022056 F3507T 015240 T15


Shell Mill Fixation

M M

dd

11

7712 VRD 12 Technical Advice LL

Milling Cutter Order Example: 7712VRD12-A052R Milling Insert Order Example: RDET 12T3M0E-701-X6 SP4036

DD D D

2

Working Diameter:

where:

Dw

Modular Head


(

r

202

= = = =



r 2 - r - ae

Depth of Cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


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Ø12mm Inserts for 7712 VRD Application & Material Roughing

EDP # Part Number

Semi-Finishing

d

Dimensions (mm) d

l

s

r

hm min

029297 RDET 12T3M0E-701-X6 SP4036

12,0

-

3,97

6,0

0,05

029299 029301 029302 029303

RDHW RDHW RDHW RDHW

s

Finishing

Grade

12T3M0T-20-X6 12T3M0T-20-X6 12T3M0T-X6 12T3M0T-X6

SP4036 SP5464 SP4036 SP5464

12,0 12,0 12,0 12,0

-

3,97 3,97 3,97 3,97

6,0 6,0 6,0 6,0

0,20 0,20 0,15 0,15

029313 RDMW12T3M0T-20-X6 029314 RDMW12T3M0T-X6

SP5464 SP5464

12,0 12,0

-

3,97 3,97

6,0 6,0

0,20 0,15

RDET 12_ -701 RDHW 12_

RDMW 12_

Ramp Interpolation Part Number

Diameter (mm)

Bore Diam. max (mm)

Bore Diam. min (mm)

Penetration angle max.

52 66 80

102 130 158

82 110 138

3.9° 3.1° 2.5°

Diameter

Ramp Angle recommended

ap max

Length

52 66 80

5º 3.7º 2.8º

6,0 6,0 6,0

68,58 104,05 157,38


Ramp Angle Part Number 7712VRD12-A052R 7712VRD12-A066R 7712VRD12-A080R


Semi-Finishing

Finishing

Material

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Unalloyed Steels

180 - 220

0,25 - 0,60

1,5 - 4,0

220 - 260

0,17 - 0,45

1,0 - 3,5

220 - 300

0,10 - 0,18

0,1 - 1,0

Alloyed Steels

70 - 110

0,22 - 0,50

1,5 - 4,0

100 - 150

0,17 - 0,40

1,0 - 3,5

100 - 195

0,10 - 0,16

0,1 - 1,0

Stainless Steels

120 - 140

0,22 - 0,35

1,5 - 3,0

140 - 180

0,17 - 0,30

1,0 - 2,5

180 - 230

0,08 - 0,12

0,1 - 1,0 0,1 - 1,0

-

-

-

-

-

-

80 - 100

0,08 - 0,12

Cast Irons

140 - 280

0,22 - 0,50

1,5 - 4,0

180 - 300

0,17 - 0,40

1,0 - 3,5

200 - 350

0,10 - 0,16

0,1 - 1,0

Aluminium & Alloys

275 - 450

0,06 - 0,12

1,5 - 4,0

400 - 750

0,06 - 0,12

1,0 - 3,5

700 - 1000

0,06 - 0,12

0,1 - 1,0

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08 - 0,12

0,1 - 1,0


-

-

-

50 - 85

0,05 - 0,10

0,5 - 1,0

50 - 100

0,03 - 0,06

0,1 - 1,0

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


203


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7712 VRD 16

Milling Cutter

7712VRD16 Shell Mill Fixation EDP # 029057 029058 029059 029060 029061

Part Number

D1 52 66 80 100 125

7712VRD16-A052R 7712VRD16-A066R 7712VRD16-A080R 7712VRD16-A100R 7712VRD16-A125R

D2 36 50 64 84 109

L/H 52 52 52 52 52

Dimensions mm No. of d1 ap max. teeth 22 8 4 27 8 5 27 8 6 32 8 7 40 8 8

Spares Inserts RD..1604..-X8 RD..1604..-X8 RD..1604..-X8 RD..1604..-X8 RD..1604..-X8

EDP # 015270 015270 015270 015270 015270

F4011T F4011T F4011T F4011T F4011T

EDP # 015241 015241 015241 015241 015241

T20 T20 T20 T20 T20

7712VRD16 - Modular Head EDP # Part Number 029126 7712VRD16S030R43 029127 7712VRD16S032R43

D1 30 32

Dimensions (mm) No. of L/H M d1 inserts 43 M16 17,0 2 43 M16 17,0 2

D2 14 16

Spares Inserts RD…16… RD…16…

EDP # EDP # 015270 F4011T 023256 T20 015270 F4011T 023256 T20


Shell Mill Fixation

M M

dd

11

7712 VRD 16 Technical Advice LL

Milling Cutter Order Example: 7712VRD16-A052R Milling Insert Order Example: RDET 1604M0E-701-X8 SP4036

DD D D

2

Working Diameter:

where:

Dw

Modular Head


(

r

204

= = = =



r 2 - r - ae

Depth of Cut (ap)

Dw D2 r ap

hm

fz =

ap

r2 - (r -ap)2

Dw = D2 + 2 x

ap

D2

r 2 - r - ap

2

)

x


(

2

)

hm = fz x

r


(

r

r 2 - r - ap

2

)

x

(

r

2

)


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Ø16mm Inserts for 7712 VRD Application & Material Roughing

EDP # Part Number

Semi-Finishing

d

Dimensions (mm)

s

Finishing

d

l

s

r

hm min

029298 RDET 1604M0E-701-X8 SP4036

Grade

16,0

-

4,76

8,0

0,02

029304 029305 029306 029308

RDET 16_ -701

1604M0T-X8 1604M0T-X8 1604M0T-30-X8 1604M0T-30-X8

SP4036 SP5464 SP4036 SP5464

16,0 16,0 16,0 16,0

-

4,76 4,76 4,76 4,76

8,0 8,0 8,0 8,0

0,15 0,15 0,30 0,30

RDHW 16_

029311 RDMW 1604M0T-X8 029312 RDMW 1604M0T-30-X8

SP5464 SP5464

16,0 16,0

-

6,35 6,35

8,0 8,0

0,15 0,30

RDMW 16_

RDHW RDHW RDHW RDHW

Ramp Interpolation Part Number

Diameter (mm)

Bore Diam. max (mm)

Bore Diam. min (mm)

Penetration angle max.

7712VRD16-A052R 7712VRD16-A066R

52 66

102 130

74 102

5.2° 4.1°


80 100 125

158 198 248

130 170 220

3.35° 2.65° 2.1°

Diameter

Ramp Angle recommended

ap max

Length

52 66 80 100 125

11.5° 7.5° 6° 4° 3°

8,0 8,0 8,0 8,0 8,0

39,32 60,77 76,11 114,40 152,65

Ramp Angle Part Number 7712VRD16-A052R 7712VRD16-A066R 7712VRD16-A080R 7712VRD16-A100R 7712VRD16-A125R


Semi-Finishing

Finishing

Material

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Speed Vc (m/min)

Feed hm (mm)

D.O.C. ap (mm)

Unalloyed Steels

180 - 220

0,32 - 0,80

1,5 - 5,3

220 - 260

0,17 - 0,50

1,0 - 4,5

220 - 300

0,10 - 0,18

0,1 - 1,5

Alloyed Steels

70 - 110

0,32 - 0,60

1,5 - 5,3

100 - 150

0,17 - 0,45

1,0 - 4,5

100 - 195

0,10 - 0,16

0,1 - 1,5

Stainless Steels

120 - 140

0,32 - 0,40

1,5 - 4,0

140 - 180

0,17 - 0,35

1,0 - 3,5

180 - 230

0,08 - 0,12

0,1 - 1,5 0,1 - 1,5

-

-

-

-

-

-

80 - 100

0,08 - 0,12

Cast Irons

140 - 280

0,32 - 0,60

1,5 - 5,3

180 - 300

0,17 - 0,45

1,0 - 4,5

200 - 350

0,10 - 0,16

0,1 - 1,5

Aluminium & Alloys

275 - 450

0,06 - 0,16

1,5 - 5,3

400 - 750

0,06 - 0,14

1,0 - 4,5

700 - 1000

0,06 - 0,12

0,1 - 1,5

High Temp. Alloys

-

-

-

-

-

-

45 - 60

0,08 - 0,12

0,1 - 1,5


-

-

-

50 - 85

0,05 - 0,10

0,5 - 1,5

50 - 100

0,03 - 0,06

0,1 - 1,5

PH Stainless


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


205


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®


Profiling / Pocketing Cutters

These cutters have been specially designed for machining pockets and profiles in light metal alloys. They can also perform contouring operations (finishing) in composite materials and titanium alloys. All Stellram profile and pocketing cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation, higher feed rates.

206


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®


Applications–Profiling / Pocketing Cutters

Contour Milling

Pocketing

Square Shoulder

End Milling

Radius/End Milling

PROFILING CUTTERS 5182VZ cutters, or Aerostell® cutters, are a unique design for high performance routing of aluminium and light alloys. The Aerostell® was designed in conjunction with a major aerospace company to overcome many problems associated with aluminium milling. Aerostell® inserts offer a high positive rake lowering cutting forces, edge build-up and power required versus brazed-tool designs. For example 18w/cm3 is required for machining A-U4G. The design also reduces deformation in thin sections down to 1mm on the wall and floor of the workpiece. Two screws locate the submicron-grain inserts in each pocket for accurate indexing. The inserts are precision ground to close tolerances, offering an excellent surface finish and eliminating the need for regrinding as with other types of tools.

Inserts are available for depths of cut of 32mm, 33mm or 53mm. Each cutter is designed to hold inserts offered in a large number of radii. A ramp angle of 15 degrees is possible. 5702VZ cutters are our newest design for high metal removal in aluminium applications. This tool is designed, manufactured and tested in accordance with EN ISO 15641:2001 to ensure maximum stability in high speed applications. The tools are capable of 43,000 RPM. The 14mm insert allows machining in thin-wall applications due to low pressure. Standard radii are available from 2mm to 4mm.

5182 VZ

5702 VZ

207


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5182 VZ 32

Profile / Pocketing Cutter

5182 VZ 32 DIN 69871 Shank* Dimensions (mm) EDP # Part Number 023039 5182VZ 32 GA032R075-4 021643 5182VZ 32 GA032R075-8 L

D 32 32

L

l2

162,5 75 162,5 75

l3

R max.

ap

94,1 94,1

4 8

32 32

Spares No. of Inserts EDP# EDP# a. 2 023144 D4008A 015240 b. 2 023144 D4008A 015240

* 40 taper.

Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l2, l3 and a dimensions will reduce/increase as the radius size increases/reduces.

I3

I2

These numbers assume a 4.0 mm corner radius. D

Part number ending -4 means 4 mm max radius on insert. Part number ending -8 means 5-8 mm radius inserts only.

R

DIN 69871 Shank

5182 VZ 32 Technical Advice Milling Cutter Order Example: 5182VZ32GA032R075-4 Milling Insert Order Example: ZECX32T330ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 32,000 RPM. Maximum ramp angle = 15°

1

Ramp angle

2

15°

Depth of Cut (ap)

208

ap

Fixing screws: 1) Loosely tighten screws number 1 and 2. 2) Tighten screw number 1 to 3.5-4.0 Nm. 3) Tighten screw number 2 to 3.5-4.0 Nm.

T15 T15


23/6/11

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Inserts for 5182 VZ 32 d r


EDP #

Part Number

Grade

025787 029643 017485 025788 029644

ZECX32T302ER-701 ZECX32T325ER-701 ZECX32T330ER-701 ZECX32T340ER-701 ZECX32T350ER-701

GH2 GH2 GH2 GH2 GH2

Semi-Finishing

s

l

Dimensions (mm)

Finishing

a. a. a. a. b.

d

l

s

r

hm min

11,9 11,9 11,9 11,9 11,9

37,0 37,0 37,0 37,0 37,0

3,97 3,97 3,97 3,97 3,97

0,2 2,5 3,0 4,0 5,0

0,03 0,03 0,03 0,03 0,03

ZECX 32_ -701

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.

ZE_32 Recommended Cutting Conditions Roughing

Semi-Finishing

Speed Vc (m/min) -

Feed hm (mm) -

a max.

Alloyed Steels

-

Stainless Steels

Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

a max.

-

Speed Vc (m/min) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

500 - 1800

0,10 - 0,25

0,10 - 32,0

500 - 1800

0,10 - 0,25

0,10 - 32,0

500 - 1800

0,05 - 0,20

0,1 - 15,0

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


(mm)

(mm)

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


209


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5182 VZ 33


5182 VZ 33 DIN 69871 Shank* Dimensions (mm) EDP # Part Number 021644 5182VZ 33 GA040R095-4 021645 5182VZ 33 GA040R095-8

D

L

l2

l3

40 182,5 95 114,1 40 182,5 95 114,1

R max.

ap

4 8

33 33

Spares No. of Inserts EDP# EDP# a. 2 015261 D4010A 015240 b. 2 015261 D4010A 015240

* 40 taper.

L

Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l2, l3 and a dimensions will reduce/increase as the radius size increases/reduces.

I3

I2

These numbers assume a 4.0 mm corner radius. D


R

DIN 69871 Shank

5182 VZ 33 Technical Advice Milling Cutter Order Example: 5182VZ33GA040R095-4 Milling Insert Order Example: ZDCX330430ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 21,000 RPM. Maximum ramp angle = 15°

1

Ramp angle

2

15°

Depth of Cut (ap)

210

ap


T15 T15


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Inserts for 5182 VZ 33 d r s

l


EDP #

Part Number

Grade

025785 023734 025786

ZDCX330402ER-701 ZDCX330425ER-701 ZDCX330440ER-701

GH2 GH2 GH2

Semi-Finishing

Dimensions (mm)

Finishing

a. a. a.

d

l

s

r

hm min

13,5 13,5 13,5

37,0 37,0 37,0

4,76 4,76 4,76

0,2 2,5 4,0

0,03 0,03 0,03

ZDCX 33_ -701

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.

ZD_33 Recommended Cutting Conditions Roughing

Semi-Finishing

Speed Vc (m/min) -

Feed hm (mm) -

a max.

Alloyed Steels

-

Stainless Steels

Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

a max.

-

Speed Vc (m/min) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

500 - 2200

0,10 - 0,25

0,10 - 53,0

500 - 2200

0,10 - 0,25

0,10 - 53,0

500 - 2200

0,05 - 0,20

0,1 - 15,0

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


(mm)

(mm)

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


211


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5182 VZ 53


5182 VZ 53 DIN 69871 Shank** Dimensions (mm) EDP # 021646 021648 021647 L

Part Number

D

5182VZ 53 GA050R100-4 5182VZ 53 GA063R125-4 5182VZ 53 GA050R100-8

50 187,5 100 119,1 63 245,85 125 144,1 50 187,5 100 119,1

L

l2

l3

Spares

R max.

ap

4 4 8

53 53 53

No. of Inserts a. 2 a. 2 b. 2

EDP#

**∅ 50 = 40 taper, ∅ 63 = 50 taper. I3

I2

Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l2, l3 and a dimensions will reduce/increase as the radius size increases/reduces. These numbers assume a 4.0 mm corner radius.

D

R


DIN 69871 Shank

5182 VZ 53 Technical Advice Milling Cutter Order Example: 5182VZ53GA050R100-4 Milling Insert Order Example: ZDCX530430ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 15,000 RPM. Maximum ramp angle = 15°

1

Ramp angle

2

15°

Depth of Cut (ap)

212

ap


EDP#

015264 D5010A 015240 015264 D5010A 015240 015264 D5010A 015240

T15 T15 T15


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Inserts for 5182 VZ 53 d r


EDP #

Part Number

Grade

025770 017479 025769 027195

ZDCX530402ER-701 ZDCX530430ER-701 ZDCX530440ER-701 ZDCX530460ER-701

GH2 GH2 GH2 GH2

Semi-Finishing

l

Dimensions (mm)

s

Finishing

a. a. a. b.

d

l

s

r

hm min

14,8 14,8 14,8 14,8

64,0 64,0 64,0 64,0

4,76 4,76 4,76 4,76

0,2 3,0 4,0 6,0

0,03 0,03 0,03 0,03

ZDCX 53_ -701

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut. ** See maximum RPM.


Semi-Finishing

Speed Vc (m/min) -

Feed hm (mm) -

a max.

Alloyed Steels

-

Stainless Steels

Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

a max.

-

Speed Vc (m/min) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

500 - 2200

0,1 - 0,25

0,1 - 53,0

500 - 2200

0,1 - 0,25

0,1 - 53,0

500 - 2200

0,05 -0,20

0,1 - 15,0

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


(mm)

(mm)

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


213


23/6/11

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Page 214

®


5702 VZD 14

Milling Cutter

m

5702 VZD14 Cylindrical Shank Dimensions mm

EDP # Part Number D L l2 028998 5702VZD14CA020R58-2 20 108 58 028999 5702VZD14CA020R58-4 20 108 58

l3 -

Insert No. of radius d1g4 ap max. teeth range 20 12 2 Facet - 2,0 20 12 2 2,0 - 4,0

Spares Screw Max. tightening RPM EDP # EDP # Nm 43,000 015060 F2505T 018488 T7 0,8 43,000 015060 F2505T 018488 T7 0,8

*Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are stocked without an electronic chip.

Cylindrical Shank

5702VZ Technical Advice Milling Cutter Order Example: 5702VZD14CA020R58-2 Milling Insert Order Example: ZDCX1403PDFR-701 GH1

Ramp angle Radius (mm) Cutter Ø 20

Facet 11,0º

2,0 9,8º

2,5 9,0º

3,0 8,0º

4,0 6,3º

The chart below shows total metal removal capability (based on 24,000 RPM) and maximum RPM by diameter. All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.

Metal Removal Cutter Ø

Max RPM

Qmax – cm3/min

20

43,000

720

*Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security. A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions.

214


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®


Inserts for 5702 VZD l


EDP #

Part Number

Grade

029027 029028 026019 029029 026020

ZDCX1403PDFR-701 ZDCX140320FR-701 ZDCX140325FR-701 ZDCX140330FR-701 ZDCX140340FR-701

GH1 GH1 GH1 GH1 GH1

Semi-Finishing

Dimensions (mm)

r

d

s

Finishing

d

l

s

r

hm min

7,59 7,59 7,59 7,59 7,59

16,83 16,83 16,83 16,83 16,83

3,18 3,18 3,18 3,18 3,18

Facet 2,0 2,5 3,0 4,0

0,02 0,02 0,02 0,02 0,02

ZDCX 14_ -701


Semi-Finishing

Speed Vc (m/min) -

Feed hm (mm) -

a max.

Alloyed Steels

-

Stainless Steels

Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

a max.

-

Speed Vc (m/min) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

400 - *

0,02 - 0,25

0,2 - 11

400 - *

0,02 - 0,25

0,2 - 11

400 - *

0,02 -0,25

0,2 - 11

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


(mm)

(mm)

-

hm = average chip thickness *Maximum cutting speed (vc m/min) is in relation to the diameter of the cutter.

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


215


23/6/11

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Page 216

®


5702 VZP 14

Milling Cutter

m

5702 VZP14 Cylindrical Shank Dimensions mm

EDP # Part Number D L l2 029000 5702VZP14CA025R73-2 25 129 73 029001 5702VZP14CA025R73-4 25 129 73

l3 -

Insert No. of radius d1g4 ap max. teeth range 25 12 2 Facet - 2,0 25 12 2 2,0 - 4,0

Spares Screw Max. tightening RPM EDP # EDP # Nm 41,000 018481 D4006T 015240 T15 3,1 41,000 018481 D4006T 015240 T15 3,1

5702 VZP14 HSK-63A 029002 5702VZP14HA025R75-2 029003 5702VZP14HA025R75-4

25 133 75 101 25 133 75 101

-

12 12

2 2

Facet - 2,0 41,000 018481 D4006T 015240 T15 2,0 - 4,0 41,000 018481 D4006T 015240 T15

3,1 3,1

029004 5702VZP14HA032R75-2 029005 5702VZP14HA032R75-4

32 133 75 101 32 133 75 101

-

12 12

2 2

Facet - 2,0 37,000 015260 D4008T 015240 T15 2,0 - 4,0 37,000 015260 D4008T 015240 T15

3,1 3,1

029006 5702VZP14HA040R095-2 40 153 95 121 029007 5702VZP14HA040R095-4 40 153 95 121

-

12 12

2 2

Facet - 2,0 32,000 015260 D4008T 015240 T15 2,0 - 4,0 32,000 015260 D4008T 015240 T15

3,1 3,1

*Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are stocked without an electronic chip.

5702VZ Technical Advice Milling Cutter Order Example: 5702VZP14CA025R73-2 Milling Insert Order Example: ZPCX1404PDFR-701 GH1 Cylindrical Shank

Ramp angle Radius (mm) Cutter Ø 25 32 40

Facet 11,0º 7,2º 5,1º

2,0 10,5º 6,8º 4,8º

2,5 9,9º 6,4º 4,4º

3,0 9,3º 5,9º 4,0º

4,0 8,0º 4,9º 3,3º

The chart below shows total metal removal capability (based on 24,000 RPM) and maximum RPM by diameter. All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.

Metal Removal Cutter Ø

Max RPM

Qmax – cm3/min

25

41,000

960

32

37,000

3400

40

32,000

4200

*Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security. A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions.

HSK

216


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Page 217

®


Inserts for 5702 VZP l


EDP #

Part Number

Grade

025771 029030 026021 029031 026022

ZPCX1404PDFR-701 ZPCX140420FR-701 ZPCX140425FR-701 ZPCX140430FR-701 ZPCX140440FR-701

GH1 GH1 GH1 GH1 GH1

Semi-Finishing

r

d

Dimensions (mm)

s

Finishing

d

l

s

r

hm min

9,52 9,52 9,52 9,52 9,52

16,83 16,83 16,83 16,83 16,83

4,76 4,76 4,76 4,76 4,76

Facet 2,0 2,5 3,0 4,0

0,02 0,02 0,02 0,02 0,02

ZPCX 14_

ZP_14 Recommended Cutting Conditions Roughing

Semi-Finishing

Speed Vc (m/min) -

Feed hm (mm) -

a max.

Alloyed Steels

-

Stainless Steels

Finishing

Feed hm (mm) -

D.O.C. ap (mm) -

Speed Vc (m/min) -

Feed hm (mm) -

a max.

-

Speed Vc (m/min) -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

-

-

-

-

-

-

-

-

-

Aluminium & Alloys

400 - *

0,02 - 0,25

0,2 - 11

400 - *

0,02 - 0,25

0,2 - 11

400 - *

0,02 -0,25

0,2 - 11

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


(mm)

(mm)

-

hm = average chip thickness *Maximum cutting speed (vc m/min) is in relation to the diameter of the cutter.

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


217

218

0.05

0.1

0.2

1.6~2.6

0.2

2.0~2.6

1.2~2.0

1.6~2.4

1.2~1.9

6351

6463

7001

7003

7050

7075

7178

7475

0.35

0.15~0.40

0.15~0.40

6070

6151

0.1

6063

6262

0.15~0.40

6061

0.4

EXCELLENT

GOOD-TO-EXCELLENT

GOOD

NOT GOOD

B

C

D

0.1

0.4

0.4

0.12

0.3

0.35

0.20~0.6

0.7~1.3

0.4~0.8

0.6~1.2

1.0~1.7

0.2~0.6

0.4~0.8

0.4

0.4

0.3

0.25

11.0~13.5

0.6

0.12

0.9

0.5

0.2~0.8

0.5~1.2

A

Machinability

Al-Zn

Al-Mg-Si

0.1

5086

0.1

5056

0.1

0.1

5083

0.5~1.3

4032

3.5~4.5

3.8~4.4

2218

2224

5052

3.8~4.9

2024

Al-Si

3.5~4.5

2017

0.05~0.20

3.9~5.0

2014

3003

50.~60.

2011

0.2

0.3~0.9

0.4~1.0

0.4~1.2

-

0.05

0.5

Mn

1.2~1.8

1.2~1.8

0.4~0.8

0.2~0.8

-

-

0.05

Mg

0.1

-

1.0~1.5

2.2~2.8

0.8~1.3

-

0.12

0.5

0.5

0.15

0.35

0.4

0.15

0.5

0.7

1

0.5

0.35

0.7

0.5

0.4

4.0~4.9

0.45~0.9

0.8~1.2

0.8~1.2

0.45~0.8

0.06

0.3

0.3

0.1

0.3

0.2

0.05

0.05~0.20

0.15~0.35

0.1

-

0.1

0.1

0.1

0.1

0.1

-

-

-

Cr

0.1

0.1

0.05

0.2 -

-

0.25 0.04~0.14

0.25 0.15~0.35

0.25

0.1

0.25 0.04~0.35

0.25 0.05~0.25

0.25 0.05~0.25

0.1

0.1

0.25

0.1

0.25

0.25

0.25

0.25

0.25

0.3

0.1

0.05

Zn

0.04

0.2

-

99.00min

99.50min

Al

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

remaining

0.2 0.6 remaining

-

-

Pb Bi

0.06

0.2

0.2

0.06

0.2

0.2

-

0.2

-

-

-

-

-

-

-

-

remaining

-

-

remaining

remaining

remaining

T61

T6

T6

T73

T5

O

T6

T6

T9

T6

T6

T5

T6

H32

H112

H12

H14

T6

H14

T72

T4

T4

T6

T3

H14

H14

565

600

570

530

400

241

310

400

379

200

300

300

335

300

260

379

140

331

465

390

430

310

90

105

B

B

B

B

B

B

C

D

B

C

C

C

C

C

C

C

C

B

D

A

B

B

B

B

A

D

D

A

A

A

A

A

A

B

C

B

C

C

B

B

A

A

A

A

D

B

A

B

A

A

A

A

A

A

Typical Rm Machinability Machinability tremper (Mpa) Chip formation Abrasion 0,2

fz mm/Z max

0,2 200 1000 0,18

200 2500

400 2500 0,25

600 3000

vc m/min min-max

Aircraft structure. Bat.

High strength stucture.

Heat Sink.

stucture. Pipeline.

Heavy duty welded

Fumiture. Architectural.

Heavy duty stucture.

Transportation equipment.

0,2

400 3000 0,25

400 2500

Architectural. Cable Sheating. Welded pressure 400 3000 0,25 vessels. Hydraulic tubes.

Pistons.

Chemical equipment.

Cooking utensils,

cylinder heads.

impellers. Aircraft engine

stucture. Jet enjine

Screw machine products. Tuck frame. Aircraft

metal work Coiled tube

Chemical equipment Sheet

Typical applications

Choose a cutting speed in the range of values, compatible with the cutter max rotation capacity (engraved on the body) and your spindle stability.

-

-

-

remaining Zr0.08~0.15

remaining Zr0.05~0.25

remaining

remaining

-

-

-

-

-

H116

-

-

H32

-

H34

-

Ni0.5~1.3

-

-

Ni1.7~2.3

-

-

-

-

-

-

Others

m/min = mm x RPM

-

-

-

-

-

-

-

-

0.15 0.40 0.7 remaining

0.15

0.15

0.1

0.15

0.15

0.15

-

-

-

-

0.15

-

0.15

0.15

0.15

-

-

-

Ti

D: Tool diameter, n: RPM, Vc: Cutting speed

Vc = π x D x n / 1000

1.9~2.6 5.2~6.2 0.18~0.25

2.4~3.1 6.3~7.3 0.18~0.35

2.1~2.9 5.1~6.1 0.18~0.28

1.9~2.6 5.7~6.7

0.50~1.0 5.0~6.5

2.6~3.4 6.8~8.0 0.18~0.35

0.45~0.9

0.4~0.8 0.40~0.8

0.15

0.2

0.40~1.0 0.50~1.2

0.1

0.15

0.20~0.7 3.5~4.5

0.4~1.0

0.4 0.05~0.20 4.5~5.6

0.4

1

0.7

0.15 0.30~0.9 1.2~1.8

1

0.5

0.7

0.7

0.7

0.4

Fe

CHEMICAL COMPOSITION LIMITS (WT%)

16:00

Al-Mg

0.25

Si

0.05~0.20 Si+Fe1.0max

1050

1100

Cu

Alloy designation

23/6/11

Al-Mn

Al-Cu

Al

Alloy group

40894 Milling Com 208-233 Page 218

®


Machinability by materials (Aluminium)


23/6/11

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®


Recommendations

for High Speed Machining

•

Check spindle condition:

•

Check that the tool is suitable for the required use.

•

Inserts must be locked positively in the pocket and secured using the torx screw provided. The screw must be torqued to the correct value as indicated in our chart. For security use a new screw each time.

•

Check the balancing of the – assembled tool – cutter body, inserts and attachment.

•

Before start up, note the maximum RPM engraved on the tool or in our technical documents. The maximum RPM is linked to a precise balancing value.

•

Ensure that the field of application of the tool shown in our technical documents and technological parameters is observed: ae (mm) width of cut, lateral engagement (radial) ap (mm) Axial depth of cut fz (mm/tooth) Feed per tooth n (rpm) RPM

Runout Balancing Clamping of the attachment in traction Marking and cleanliness

Stellram cannot accept responsibility for misuse of this product:

•

Non observance of the above instructions

•

Machine without casing

•

Incorrect clamping of workpieces

•

No safety device on the machine

•

Any misuse or incorrect clamping

The optimum rotation must be determined by condition of the spindle. The spindle must be rigid to run at these higher RPMs. Under no circumstances must any attempt be made to repair this tool. The only permitted maintenance is the indexing or replacement of the inserts. Use a new screw for each insert replacement. When assembling the cutter to a shrink fit holder, the maximum protrusion can not exceed 10% of the reach of tool. The cutter nomenclature code is made per the following key: Example: 5702VZP14CA025R73-2 5702 = Stellram Product Family V = Screw fixation Z = Insert shape (parallelogram) P = ISO insert clearance (P = 11°, D = 15°) 14 = Insert edge length (mm) C = Plain straight shank (No flats) A = Through the tool coolant 025 = Cutting diameter (mm) R = Right hand tool 73 = Reach of tool in mm -2 = Maximum value of the insert radius in 1/10mm increments This tool must only be used for the following applications: Face milling, shoulder milling, slotting and pocketing.

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


219


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®


Plunging Cutters Roughing

Designed for high metal removal rates, particularly when roughing, a range of indexable-insert plunge milling cutters is part of Stellram products’ portfolio. Designated 7791VS, they are ideal for machining a wide variety of metals from stainless steel through all grades of steel, cast irons, aluminium alloys and high temperature alloys.

220


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®


Applications – Plunging

Plunging

Pocketing

Slotting

Slotting

Utilising plunge milling techniques can increase productivity between 3 and 10 times over traditional profiling operations. Stellram’s 7791VS family employs a shell mill body, utilising inserts with 4 cutting edges around the periphery, that take either a 8mm or 11mm maximum radial cut as it plunges down the wall of a component, which may be vertical, sloping or profiled. The smaller inserts are used with cutters ranging from 25mm to 50mm diameter while the larger inserts are employed for tools ranging from 63mm to 125mm diameter.

221


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®


7791 VS 09

Plunging Cutter

7791 VS09 Shell Mill Fixation EDP # Part Number 029092 7791VS09-A040R 029101 7791VS09-A050R

Dimensions (mm) No. of d1 H teeth 16 32 4 22 40 5

D 40 50

Spares

ae

EDP#

8 8

015262 D4010T 015240 015262 D4010T 015240

EDP# T15 T15

7791 VS09 Modular Head EDP # Part Number 029137 7791VS09S025R35 029138 7791VS09S032R43

Dimensions (mm) No. of d1 L teeth 12,5 35 2 17,0 43 3

D 25 32

Spares

M

EDP#

M12 M16

EDP#

015260 D4008T 015240 015262 D4010T 015240

T15 T15


Shell Mill Fixation

7791 VS 09 Technical Advice Milling Cutter Order Example: 7791VS09-A040R Milling Insert Order Example: SCMT09T308EN-41 SP6564

Tool Definition Scallop height and step over Diameter Insert size ae max

Modular Head

Scallop height 0,25 0,50 0,75 1 2 3 4 5 6 7 8 9 10

25 9

Tool definition (mm) 32 40 9 9

6,0

6,0

8,0

50 9

Tool

8,0

Step over (mm) 4,97 7,00 8,53 9,80 13,56 16,25 18,33 20,00 21,35

5,63 7,94 9,68 11,14 15,49 18,65 21,17 23,24 24,98

6,30 8,89 10,85 12,49 17,44 21,07 24,00 26,46 28,57 30,40 32,00

7,05 9,95 12,16 14,00 19,60 23,75 27,13 30,00 32,50 34,70 36,66

The scallop height is calculated in relation with the step over.

Workpiece Insert

ae (Maximum)

Scallop Height

Stepover

The maximum radial engagement is directly in relation with insert cutting edge length. For insert type: SC…09 the ae, max is 8 mm.

222



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®



Semi-Finishing

r

d

Dimensions (mm)

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

018186 SCMT09T308E

GH1

9,52

9,52

3,97

0,8

0,12

SCMT 09_

017315 024107 015147 027731


9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52

3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8

0,04 0,04 0,04 0,04

SCMT 09_ -41

SCMT09T308EN-41 SCMT09T308EN-41 SCMT09T308EN-41 SCMT09T308EN-41

Recommended Cutting Conditions Roughing Speed Vc

Semi-Finishing

ae 3-8mm Feed SCMT09 hm (mm)

(m/min)

Finishing

Speed Vc (m/min)

Feed hm (mm)

Speed Vc (m/min)

Feed hm (mm)

Unalloyed Steels

130 - 300

0,12 - 0,30

-

-

-

-

-

-

Alloyed Steels

105 - 200

0,12 - 0,25

-

-

-

-

-

-

Stainless Steels

115 - 240

0,12 - 0,25

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Cast Irons

105 - 365

0,12 - 0,30

-

-

-

-

-

-

Aluminium & Alloys

400 - 1000

0,12 - 0,24

-

-

-

-

-

-

High Temp. Alloys

30 - 85

0,05 - 0,12

-

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


223


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®


7791 VS 12

Plunging Cutter

7791 VS 12 Shell Mill Fixation EDP # 029102 029103 029104 029105

Shell Mill Fixation

Part Number

Dimensions (mm) No. of d1 H teeth 22 40 5 27 50 6 32 50 8 40 63 9

D

7791VS12-A063R 7791VS12-A080R 7791VS12-A100R 7791VS12-A125R

63 80 100 125

Spares

ae

EDP#

11 11 11 11

015270 015270 015270 015270

EDP# F4011T F4011T F4011T F4011T

015240 015240 015240 015240

T15 T15 T15 T15

7791 VS 12 Technical Advice Milling Cutter Order Example: 7791VS12-A063R Milling Insert Order Example: SCMT12M512E X500

Tool Definition Scallop height and step over Diameter Insert size ae max

63 12 11

Tool definition (mm) 80 100 125 12 12 12 11 11 11

Scallop height 0,25 0,50 0,75 1 2 3 4 5 6 7 8 9 10

Tool

Step over (mm) 7,92 11,18 13,67 15,75 22,09 26,83 30,72 34,06 36,99 39,60 41,95 44,09 46,04

8,93 12,61 15,42 17,78 24,98 30,40 34,87 38,73 42,14 45,21 48,00 50,56 52,92

9,99 14,11 17,26 19,90 28,00 34,12 39,19 43,59 47,50 51,03 54,26 57,24 60,00

11,17 15,78 19,31 22,27 31,37 38,26 44,00 48,99 53,44 57,48 61,19 64,62 67,82

The scallop height is calculated in relation with the step over.

Workpiece Insert

ae (Maximum)

Scallop Height

Stepover

The maximum radial engagement is directly in relation with insert cutting edge length. For insert type: SC…12 the ae, max is 11 mm.

224



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Semi-Finishing

r

d

Dimensions (mm)

l

s

Finishing

EDP # Part Number

Grade

d

l

s

r

hm min

018192 017709 017316 015227 017710 024129

SCMT12M508E SCMT12M512E SCMT12M512E SCMT12M512E SCMT12M512E SCMT12M512E

GH1 GH1 MP91M PFZ SFZ X500

12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

5,00 5,00 5,00 5,00 5,00 5,00

0,8 1,2 1,2 1,2 1,2 1,2

0,12 0,12 0,12 0,12 0,12 0,12

SCMT 12_

017317 024108 015226 027732

SCMT12M512EN-41 SCMT12M512EN-41 SCMT12M512EN-41 SCMT12M512EN-41


12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,00 5,00 5,00 5,00

1,2 1,2 1,2 1,2

0,05 0,05 0,05 0,05

SCMT 12_ -41

Recommended Cutting Conditions Roughing Speed Vc

(m/min)

Semi-Finishing



Finishing

Speed Vc (m/min)

Feed hm (mm)

Speed Vc (m/min)

Feed hm (mm)

Unalloyed Steels

130 - 300

0,12 - 0,30

0,12 - 0,24

-

-

-

-

-

Alloyed Steels

105 - 200

0,12 - 0,25

0,12 - 0,20

-

-

-

-

-

Stainless Steels

115 - 240

0,12 - 0,25

0,12 - 0,18

-

-

-

-

-

-

-

-

-

-

-

-

-

Cast Irons

105 - 365

0,12 - 0,30

0,12 - 0,25

-

-

-

-

-

Aluminium & Alloys

400 - 1000

0,12 - 0,24

0,12 - 0,20

-

-

-

-

-

High Temp. Alloys

30 - 85

0,05 - 0,12

0,05 - 0,08

-

-

-

-

-

-

-

-

-

-

-

-

-

PH Stainless



Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


225


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Modular Tooling

Modular Head Tools are designed to allow flexible reach, achieved by an industry standard attachment to cylindrical shanks and morse taper shanks. A full range of machining techniques are achievable.

226


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Applications – Modular Tooling

Radius/End Milling

Slotting

Slotting

Slotting

Plunging

Contour Milling

Contour Milling

End Milling

5500 V cutters are for profiling and finishing operations. A centrally located screw and vee-shaped insert base provide an accurate position in the tool body. 7690VA cutters are available in 12mm depth-of-cut versions. A wide variety of geometries and grades are available for all applications. 7702 VRD cutters are for roughing and finishing in mould applications. Its negative axial rake reduces vibration.

Pocketing

7791VS family utilises inserts with 4 cutting edges around the periphery, that take an 8mm maximum radial cut as it plunges down the wall of a component, which may be vertical, sloping or profiled. 7792 VXD high feed milling cutters are capable of high metal removal in facing, plunging and slotting applications. The patented insert design offers better performance than round insert cutters.

7712VRD cutters (12mm and 16mm insert sizes) have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert.

227


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Shanks - Cylindrical Cylindrical shank in high density alloy EDP # 029099 029139 029140 029141 029142 029143 029144 029145 029146 029147 029148 029149 029150 029151 029152 029153 029154

Part Number M-13-M8-C16-090 M-13-M8-C16-110 M-13-M8-C16-130 M-13-M8-C16-170 M-18-M10-C20-110 M-18-M10-C20-130 M-18-M10-C20-170 M-18-M10-C20-190 M-21-M12-C25-131 M-21-M12-C25-156 M-21-M12-C25-181 M-21-M12-C25-206 M-21-M12-C25-231 M-29-M16-C32-160 M-29-M16-C32-210 M-29-M16-C32-260 M-29-M16-C32-310

L 90 110 130 170 110 130 170 190 131 156 181 206 231 160 210 260 310

Example with cylindrical shank: M-13-M8-C16-090

Technical Advice M: 13: M8: C16: 090:

228

Modular shank Diameter in front of the modular shank (D) Tapping in metric (M) Cylindrical shank diameter 16mm Total length of the body

L1 40 60 80 120 60 80 120 140 75 100 125 150 175 100 150 200 250

Dimensions D2 16 16 16 16 20 20 20 20 25 25 25 25 25 32 32 32 32

(mm) D 13 13 13 13 18 18 18 18 21 21 21 21 21 29 29 29 29

D1 8,5 8,5 8,5 8,5 10,5 10,5 10,5 10,5 12,5 12,5 12,5 12,5 12,5 17,0 17,0 17,0 17,0

M M8 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M12 M16 M16 M16 M16


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Shanks - Morse Taper Morse taper shank in tool steel EDP # 029100 029155 029156 029157 029158 029159 029160 029161 029162 029163 029164 029165 029166 029167 029168 029169 029170 029171 029172 029173 029174 029175 029176

Part Number

L 84 104 124 159 179 84 104 124 159 179 109 124 139 154 164 174 220 134 165 195 249.50 279.50 309.50

M-13-M8-M2-020 M-13-M8-M2-040 M-13-M8-M2-060 M-13-M8-M3-080 M-13-M8-M3-100 M-18-M10-M2-020 M-18-M10-M2-040 M-18-M10-M2-060 M-18-M10-M3-080 M-18-M10-M3-100 M-21-M12-M3-030 M-21-M12-M3-045 M-21-M12-M3-060 M-21-M12-M3-075 M-21-M12-M3-085 M-21-M12-M3-095 M-21-M12-M4-120 M-29-M16-M4-035 M-29-M16-M4-065 M-29-M16-M4-095 M-29-M16-M5-120 M-29-M16-M5-150 M-29-M16-M5-180

L1 20 40 60 80 100 20 40 60 80 100 30 45 60 75 85 95 120 35 65 95 120 150 180

Dimensions MT MT2 MT2 MT2 MT3 MT3 MT2 MT2 MT2 MT3 MT3 MT3 MT3 MT3 MT3 MT3 MT3 MT4 MT4 MT4 MT4 MT5 MT5 MT5

(mm) D 13 13 13 13 13 18 18 18 18 18 21 21 21 21 21 21 21 29 29 29 29 29 29

D1 8,5 8,5 8,5 8,5 8,5 10,5 10,5 10,5 10,5 10,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 17,0 17,0 17,0 17,0 17,0 17,0

M M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16

MT

Example with Morse Taper shank: M-13-M8-M2-020

Technical Advice M: 13: M8: M2: 020:

Modular shank Diameter in front of the modular shank (D) Tapping in metric (M) Morse Taper size 2 Usefull length of the body

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


229


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Modular Heads 5500V Dimensions (mm) EDP # 029128 029129 029130 029131 029132 029133

L

Part Number

D1

D2

L

5500V08SR25 5500V10SR25 5500V12SR35 5500V16SR35 5500V20SR35 5500V25SR43

8 10 12 16 20 25

-

25 25 35 35 35 43

M

d1

M8 8,5 M8 8,5 M8 8,5 M8 8,5 M10 10.5 M12 12.5

Spares No. of Inserts Inserts 1 RG08S 1 RG10S 1 RG12S 1 RG16S 1 RG20S 1 RG25S

EDP#

EDP#

022149 015250 015251 022150 015252 015253

55.671 55.672 55.674 55.675 55.676 55.677

018487 018488 013215 015240 023256 023256

T6 T7 T10 T15 T20 T20

For Inserts and Cutting Data refer to pages 162 - 173.

5500 V

7702VRD 029111 029112 029113 029114 029234 029116 029117 029118 029120

7702VRD07S015R25 7702VRD07S020R25 7702VRD07S025R35 7702VRD07S030R35 7702VRD07S035R35 7702VRD10S020R30 7702VRD10S025R35 7702VRD10S030R35 7702VRD10S035R35

15 20 25 30 35 20 25 30 35

8 13 18 23 28 10 15 20 25

25 25 35 35 35 30 35 35 35

M8 M10 M12 M16 M16 M10 M12 M16 M16

8,5 10,5 12,5 17,0 17,0 10,5 12,5 17,0 17,0

2 4 5 5 6 2 3 4 5

RD...07... RD...07... RD...07... RD...07... RD...07... RD…10… RD…10… RD…10… RD…10…

015060 015060 015060 015060 015060 022056 022056 022056 022056

F2505T F2505T F2505T F2505T F2505T F3507T F3507T F3507T F3507T

018488 018488 018488 018488 018488 015240 015240 015240 015240

T7 T7 T7 T7 T7 T15 T15 T15 T15

12,5 17,0 17,0 17,0 17,0

2 3 4 2 2

RD...12... RD...12... RD...12... RD...16... RD...16...

022056 022056 022056 015270 015270

F3507T F3507T F3507T F4011T F4011T

015240 015240 015240 023256 023256

T15 T15 T15 T20 T20


7712VRD 7702 VRD

029121 029124 029125 029126 029127

7712VRD12S024R35 7712VRD12S035R35 7712VRD12S042R43 7712VRD16S030R43 7712VRD16S032R43

24 35 42 30 32

12 23 30 14 16

35 35 43 43 43

M12 M16 M16 M16 M16


7712 VRD

230


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Modular Heads 7690VA12 Dimensions (mm) EDP # 029134 029135 029136

Spares

Part Number

D

L

M

D1

7690VA12S020R35 7690VA12S025R35 7690VA12S032R43

20 25 32

35 35 43

M10 M12 M16

10,5 12,5 17,0

No. of teeth 2 3 4

12,5 17,0

2 3

Inserts AD...12... AD...12... AD...12...

EDP#

EDP#

027860 027860 027860

F3007T F3007T F3007T

022157 022157 022157

T8 T8 T8

SC...09... 015260 SC...09... 015262

F4008T F4010T

015240 015240

T15 T15


7791VS09 029137 7791VS09S025R35 029135 7791VS09S032R43

25 32

35 43

M12 M16


7792VXD09 Dimensions (mm)

7690 VA12

Spares

EDP # Part Number

D

L/H

l2

d1

p max.

a

No. of teeth

EDP#

029465 7792VXD09S025Z2R35 029466 7792VXD09S032Z3R43

25 32

35 43

M12 M16

21 29

1,5 1,5

2 3

015269 015064

EDP# F3508T F3510T

015240 015240

T15 T15


7791 VS09

7792 VXD09

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


231


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T-Slot Cutters

These cutters produce T-slots after prior machining of the shaft passage. They are compact, rigid and built to an original Stellram patented design that allows higher speeds and feeds than competitive cutters. All Stellram T-Slot cutters feature P-20 tool steel bodies.

232


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Applications–T-Slot Cutters

T-Slot Milling

T-SLOT CUTTERS The 5400 VM cutter is specifically designed for producing T-slots after machining of the shaft passage. This patented design places two inserts slightly higher on the body to machine the top of the slot while the other two machine the bottom of the slot.

The design allows chips to evacuate through the slot already machined. When possible the tool shank passage should be only 1mm below the top of the T-slot, allowing the chips to evacuate through the slot produced by this cutter.

Thicker walls than competitors’ cutters provide greater support to the inserts and decrease vibration.

5400 VM

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®


5400 VM 04 d1

T-Slot Milling Cutter


D

L

l1

l2

d1

18 21

70 75

8 9

25 30

12 12

Spares No. of d2 Inserts EDP# EDP# 8 2R + 2L 015059 F2004T 018487 10 2R + 2L 015059 F2004T 018487

L

d2 l2 l1 D

Weldon Shank

5400 VM 04 Technical Advice Milling Cutter Order Example: 5400VM04WA021R Milling Insert Order Example: MPFW0402PPTR X44 MPFW0402PPTL X44

For complete cutting conditions refer to page: 288

a) 1 mm

b)

0,5 mm

Stellram recommends the use of method a) whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation.

234

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Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

EDP # Part Number

Grade

d

l

s

r

hm min

024148 025799 015158 015157 027902 027903 017427 017426


4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07

MPFW 04_

X500 X500

4,76 4,76

4,76 4,76

2,38 2,38

Facet Facet

0,07 0,07

MPHW 04_


04 04 04 04 04 04 04 04



MP_04 Recommended Cutting Conditions Roughing Unalloyed Steels


Feed hm (mm) 0,08 - 0,12

Alloyed Steels

Material


Speed Vc (m/min) -

Feed hm (mm) -


Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

70 - 110

0,07 - 0,10

-

-

-

-

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

140 - 280

0,07 - 0,10

-

-

-

-

-

-

-

Aluminium & Alloys

-

-

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-

Cast Irons


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


235


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®


5400 VM 06 d1



D

L

l1

l2

d1

25

83

11

35

16

Spares No. of d2 Inserts EDP# EDP# 12 2R + 2L 015060 F2505T 018488

L

d2 l2 l1 D

Weldon Shank

5400 VM 04 Technical Advice Milling Cutter Order Example: 5400VM06WA025R Milling Insert Order Example: MPHW0602PPTR MP91M MPHW0602PPTL MP91M


a) 1 mm

b)

0,5 mm


236

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EDP # Part Number

Grade

024927 024926 017638 017639

MPEX MPEX MPEX MPEX

06 06 06 06


017649 017652 014400 015159 027904 027905


06 06 06 06 06 06

017301 017300 017669 017668

MPHW MPHW MPHW MPHW

06 06 06 06

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

GH1 GH1 SFZ SFZ

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,02 0,02 0,02 0,02

MPEX 06_ -701


GH1 GH1 SFZ SFZ SFZ SFZ

6,35 6,35 6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07

MPFW 06_


MP91M MP91M X500 X500

6,35 6,35 6,35 6,35

6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07

MPHW 06_

X500

6,35

6,35

2,38

0,4

0,04

015180 MPMT 06 0204EN-43

MPMT 06_ -43



Feed hm (mm) 0,10 - 0,15

Alloyed Steels

Material


Speed Vc (m/min) -

Feed hm (mm) -


Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

70 - 110

0,08 - 0,12

-

-

-

-

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

140 - 280

0,08 - 0,12

-

-

-

-

-

-

-

Aluminium & Alloys

275 - 450

0,06 - 0,10

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


237


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®


5400 VM 08 d1



D

L

l1

l2

d1

32

91

14

43

16

Spares No. of d2 Inserts EDP# EDP# 15 2R + 2L 015063 F3008T 013214

L

d2 l2 l1 D

Weldon Shank

5400 VM 08 Technical Advice Milling Cutter Order Example: 5400VM08WA032R Milling Insert Order Example: MPFW0803PPTR SFZ MPFW0803PPTL SFZ


a) 1 mm

b)

0,5 mm


238

T9


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®



EDP # Part Number

Grade

017642 024928 017640 017641 017489 017490

MPEX 08 03PPFR-701 MPEX 08 03PPFL-701 MPEX 08 03PPER-701 MPEX 08 03PPEL-701 MPEX 08 03PPFR-701 MPEX 08 03PPFL-701

017655 017658 017653 017656 014401 017659 017654 017657


08 08 08 08 08 08 08 08

017297 017296 023250 023249 027906 027907 015140 015138


08 08 08 08 08 08 08 08

Semi-Finishing

d

r

Dimensions (mm)

l

Finishing

s

d

l

s

r

hm min

GH1 GH1 PFZ. PFZ. SFZ SFZ

7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18


0,02 0,02 0,02 0,02 0,02 0,02

MPEX 08_ -701



7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPFW 08_



7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

MPHT 08_ -42

SF30

7,94

7,94

3,18

0,4

0,1

017670 MPMW 08 0304TN

MPMW 08_



Feed hm (mm) 0,12 - 0,18

Alloyed Steels

Material


Speed Vc (m/min) -

Feed hm (mm) -


Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

70 - 110

0,10 - 0,15

-

-

-

-

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

140 - 280

0,10 - 0,15

-

-

-

-

-

-

-

Aluminium & Alloys

275 - 450

0,06 - 0,10

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


239


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®


5400 VM 11 d1



D

L

l1

l2

d1

40

106

18

50

25

Spares No. of d2 Inserts EDP# EDP# 19 2R + 2L 015062 D4010T 015240

L

d2 l2 l1 D

Weldon Shank

5400 VM 11 Technical Advice Milling Cutter Order Example: 5400VM11WA040R Milling Insert Order Example: MPFW1104PPTR X44 MPFW1104PPTL X44


a) 1 mm

b)

0,5 mm


240

T15


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®



EDP # Part Number

Grade

017643 MPEX 11 04PPFR-701 017644 MPEX 11 04PPFL-701

GH1 GH1

017440 017439 018182 018181 017660 017662 017777 017336


11 11 11 11 11 11 11 11


017299 017298 027908 027909 015142 015141

MPHT MPHT MPHT MPHT MPHT MPHT

11 11 11 11 11 11

04PPTR-42 04PPTL-42 04PPTR-42 04PPTL-42 04PPTR-42 04PPTL-42

Semi-Finishing

r

Dimensions (mm)

l

Finishing

d

l

s

86°

d

s

r

hm min

11,11 11,11 4,76 11,11 11,11 4,76

Facet Facet

0,02 0,02

MPEX 11_ -701


11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15

MPFW 11_

MP91M MP91M SP6564 SP6564 X500 X500

11,11 11,11 11,11 11,11 11,11 11,11

11,11 11,11 11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1 0,1

MPHT 11_ -42



Feed hm (mm) 0,12 - 0,20

Alloyed Steels

Material


Speed Vc (m/min) -

Feed hm (mm) -


Speed Vc (m/min) -

Feed hm (mm) -

D.O.C. ap (mm) -

70 - 110

0,10 - 0,18

-

-

-

-

-

-

-

Stainless Steels

-

-

-

-

-

-

-

-

-

PH Stainless

-

-

-

-

-

-

-

-

-

Cast Irons

140 - 280

0,10 - 0,18

-

-

-

-

-

-

-

Aluminium & Alloys

275 - 450

0,06 - 0,10

-

-

-

-

-

-

-

High Temp. Alloys

-

-

-

-

-

-

-

-

-


-

-

-

-

-

-

-

-

-


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


241


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Thread Milling

The advent of modern machining centres allows for simultaneous multi-axis machining.This permits thread milling operations to be completed easily with the use of helical interpolation programming and economically with modern tools and methods. The Stellram system includes solid carbide tools for threads from M6 or 1/4” UNC and the world patented indexable insert system with single insert, twin insert and four inserted tools for ultimate flexibility. The Stellram thread milling system is 100% full thread form on inserts and solid carbide tools.

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The Advantages 1. All Stellram’s thread mills are 100% full form profile 2. Produces a thread to within 1 pitch of the bottom of blind or counterbored holes 3. No undercuts are required, thus no pre-work and fewer tools required 4. Produces a thread to any size or tolerance 5. Produces predictable and consistent threads 6. Right hand or left hand threads can be produced with the same tool 7. Completes a thread in one machine set up 8. Tools with NPT, NPTF, BSPT, BSW thread forms produce internal, external, right hand and left hand threads with the same tools 9. Produces easy to handle chips 10. Minimises power requirements 11. Interrupted cuts and casting mis-match is no problem 12. Excellent surface finish eliminates deburring operations 13. Multi-start threads are easy to produce 14. No broken taps to remove

Features •

Menu driven options for thread form, thread size and material

•

Recommends best cutter and inserts, or solid carbide cutter

•

Automatically calculates feeds and speeds

•

Generates programme for popular CNC controls

243


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Technical Information Thread Milling The Cutter Path As with most milling applications, Stellram recommends CLIMB MILLING techniques wherever possible. However, there are two important factors to consider for the path of the cutting tool when thread milling: 1. Best cutting action for the tool 2. The effect of chips in the hole External Right Hand

Recutting chips can reduce tool life and thread quality. Where possible, commence internal operations at the bottom of the hole and work outwards using the correct interpolation command to generate the desired hand of thread.

Introducing The Tool To Cut External Left Hand

When introducing the tool to cut a thread, it must enter (and exit) at the same helix angle as the thread itself. This is achieved by helical interpolation; the effects being: 1. Smooth progression of the cutting edge to full depth of cut 2. A true and accurate thread without signs of thinning

Important Internal Right Hand

Internal Left Hand

244

Feeds which are too HEAVY cause:

Feeds which are too LOW cause:

1. 2. 3.

1. 2. 3.

Poor surface finish Tool deflection Poor tool life

Vibration Thread thinning Poor tool life


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Feed Rate Compensation Machine tools control the feed at the tool centre line; therefore, when interpolating internal diameters the tool centre line is shorter than the outside diameter and the feed must be compensated lower. When interpolating external diameters the tool centre line is longer than the diameter being cut and the feed must be compensated upwards. The diagrams and formula below show the feed rate compensation calculations for internal and external threads.

Tool Location Stellram recommends that all indexable holders with Weldon shank and solid carbide thread mills be held only in side locking holders or hydraulic holders. These methods exhibit the best possible rigidity and run-out accuracy required for this type of machining operation.

Programme Feed Calculation Internal

External

F = RPM x fz D = Thread diameter d = Tool diameter fz = Theoretical feed per tooth Pf = Programme feed Internal Feed Pf = F - ((F x d) / D)

F = RPM x fz D = Thread diameter d = Tool diameter fz = Theoretical feed per tooth Pf = Programme feed External Feed Pf = F + ((F x d) / D)

Cutter Path

d

Stellram provides complimentary software that calculates these figures automatically.

D D

Cutter Path External Thread

Cutter Path Internal Thread

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Thread Milling Software Stellram provides complimentary, user friendly software for M.S. DOS/ Microsoft® Windows which enables the user to select the correct tool for the described application.

Features Menu driven options for thread form, thread size and material Recommendation for best suitable tool Safety limits for feed rate Safety limits to reduce the risk of thread thinning Automatic calculation of feed rate compensation Part programming for popular machine C.N.C. controls

Benefits Thread details and dimensions Tool details and dimensions Tool photograph Correct cutting data Correct feed for tool and material Trouble free part programming

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Manual Programming & Examples Stellram recommends the use of the complimentary software available to all our customers. However, we understand that some customers need to produce programmes manually under their own control. The following method and examples are provided to aid these requirements. If you require any further programming, please contact our technical help line.

Heidenhain Programme For 1/2" NPT Threads 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 LAG =

PGM 069 MM FN4 Q99 = +25,4DIV+(TPI (i.e.14)) FN0 Q1 = +0,0 (START ANGLE) FN0 Q2 = +2,0 (INCREMENT ANGLE) FN0 Q3 = +0,056 (TAPER) FN0 Q5 = +(START RAD) (TRY 1,5 MM AND INCREASE TO SIZE) FN4 Q6 = +Q3 DIV+180,0 (RAD INCREASE/2 DEG) FN4 Q7 = +Q99 DIV +180,0 (Z INCREASE/2 DEG) FN0 Q3 = +0,0 (Z START) L X0,0 Y0,0 Z+15,0 R F9999 M13 L Z0,0 R F500 M L X+Q5 Y0,0 R0 F(FEED RATE) M LBL 1 FN6 Q10 = SIN +Q1 FN7 Q11 = COS +Q1 FN3 Q10 = +Q10 X +Q5 FN3 Q11 = Q11 X + Q5 L X+Q11 Y+Q10 Z+Q8 R F M90 (ALTER LAG TO 1) FN1 Q1 = +Q1+ + Q2 (ANGLE INCREMENT) FN1 Q8 = +Q8+ +Q7 (Z AXIS INCREMENT) FN1 Q5+ +Q5+ +Q6 (X AND Y AXIS INCREMENT) FN12 IF + Q1 LT + Q9 GO TO LBL1 LBL 0 LX0,0 Y0,0 R F1000 M Z+15,0 R0 F9999 M END PGM 069 MM Parameter 60 = 1 on system 2500 and below, above 2500 it is in user parameters. BEGIN

Heidenhain Control Suitable For All Control Levels Example: Using: Insert: Therefore: L LZ CC CP LP CC CP CC CP

M36 X 4 mm pitch 5900V30W029R TM30N4ISO SFZ R = 18-14,5 = 3,5 mm, R/2 = 1,75 mm X0 Y0 - (TO THREAD DEPTH) IY+0,00 IX + (R/2) F-IPA + 180,0 IZ + (1/8 PITCH) DR+ R(R/2) PA0 IX-R IY0,0 IPA +360,0 IZ + (PITCH) DR+ IX-(R/2) IY0,0 IPA+180,0 IZ + (1/8 PITCH) DR+

Fanuc Control R = Radius of tool path. Commencing at bottom of thread on centre of hole. Right hand thread - climb milling (Z axis feed UP). Values in brackets should be substituted by the correct values for the thread to be machined. Stellram recommend that all thread milling programmes are written in absolute, with datum shifts between each hole. This eliminates any mispositioning that may occur if the thread is re-machined. G90 G00 X0 Y0 Z0 G01 Z-(DEPTH) F1000 G01 G41 X(R/2) Y-(R/2) F-- D-- OR H-G03 X(R) Y0 R(R/2) Z(1/8 PITCH) G03 X(R) Y0 I - (R) J0,0 Z(PITCH) G03 X(R/2) Y(R/2) R(R/2) Z(1/8 PITCH) G01 G40 X(0) Y-(0) G00 Z0

Programme For 1/2" NPT Fanuc S---G00 G01 G41 G03 G03 G03 G03 G03 G03 G01 G00 G01 G03 G03 G03 G03 G03 G03 G01 G00

M13 X0 Y0 Z0 X0 Y0 Z-16,57 F---X0,784 Y-0,784 (D OR H WORD) X1,569 Y0 Z-16,343 I0 J0,784 F--- (COMPENSATED) X0 Y1,583 Z-15,889 I-1,583 J0 X-1,597 Y0 Z-15,436 I0 J-1,597 X0 Y-1,612 Z-14,982 I1,612 J0 X1,626 Y0 Z-14,528 I0 J1,626 X0,813 Y0,813 Z-14,302 I-0,813 J0 G40 X0 Y0 Z-5,684 G41 X0,954 Y-0,954 (D OR H WORD) F--X1,909 Y0 Z-5,457 I0 J0,954 X0 Y1,923 Z-5,003 I-1,923 J0 X-1,938 Y0 Z-4,550 I0 J-1,938 X0 Y-1,952 Z-4,096 I1,952 J0 X1,966 Y0 Z-3,643 I0 J1,966 X0,983 Y0,983 Z-3,416 I-0,983 J0 G40 X0 Y0 X0 Y0 Z0

247


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Solid Carbide Thread Milling

Stellram’s solid carbide thread milling tools are manufactured on state of the art CNC machinery and each tool undergoes a comprehensive inspection to ensure every tool reaches the customer in perfect condition. They are commonly used for internal diameters where the advantages of multi-flutes and solid carbide can be clearly observed: • Balanced cut • Rigidity • Increased feed

248


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Applications–Solid Carbide Thread Milling

ISO

Unified

Whitworth

Stellram’s range of solid carbide thread milling tools is designed for threads with a length: diameter ratio of 1.5:1 for maximum rigidity. These tools have been developed for use on CNC machines utilising threeaxis interpolation.

GRADE DFZ This grade is provided for all solid carbide thread mills The substrate is a micrograin carbide with an TiAlN PVD coating. This coating demonstrates: •

All threadmills have spiral flutes with a and 100% full thread form. These tools will produce the perfect thread every time in one pass.

•

A high temperature stability Low coefficient of friction

DFZ is suitable for all materials and applications for thread milling with solid carbide tools

Stellram’s grade DFZ is the one grade for all applications on any material from high temperature aerospace alloys, stainless steels, ferrous and non ferrous metals.

Parallel

Tapered

249


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ISO

TMSC

Unified

Solid Carbide Thread Milling Cutters

d1

ISO 60º TMSCN Parallel Dimensions (mm)

L

L1

D

EDP # 023491 023492 021587 021588 018302 021589 018303 021590 021591 021592 021593 023493 023495 023496

Part Number TMSCN0.7ISO TMSCN0.8ISO TMSCN1.0ISO TMSCN1.25ISO TMSCN1.5ISO TMSCN1.75ISO TMSCN2.0ISO TMSCN2.5ISO TMSCN3.0ISO TMSCN3.5ISO TMSCN4.0ISO TMSCN1.5ISO16MM TMSCN2.0ISO16MM TMSCN2.0ISO20MM

D

d1

L

L1

2,8 3,5 4,1 5,6 7,1 8,6 11,9 15,0 18,2 19,9 19,9 15,9 15,9 19,9

6 6 6 6 8 10 12 16 20 20 20 16 16 20

60 60 60 60 60 70 83 100 120 120 120 100 100 120

8,4 10,4 11,0 17,5 16,5 21,0 26,0 35,0 42,0 52,5 52,0 42,0 46,0 56,0

No. of No. of Grade Flutes Pitches DFZ 3 12 DFZ 3 13 DFZ 3 11 DFZ 3 14 DFZ 3 11 DFZ 3 12 DFZ 3 13 DFZ 4 14 DFZ 4 14 DFZ 4 15 DFZ 4 13 DFZ 4 28 DFZ 4 23 DFZ 5 28

Pitch mm 0,70 0,80 1,00 1,25 1,50 1,75 2,00 2,50 3,00 3,50 4,00 1,50 2,00 2,00

Fine Norm Pitch M4 M5 M6 M8 M10, M12 M10 M14 M12 M16 M20 M24 M30 M36 -

No. of No. of Grade Flutes Pitches DFZ 3 8 DFZ 3 9 DFZ 3 9 DFZ 3 10 DFZ 3 11 DFZ 3 11 DFZ 3 11 DFZ 4 12 DFZ 4 14 DFZ 4 12 DFZ 4 12 DFZ 4 14

TPI 20 18 16 14 13 12 11 10 9 8 7 6

Thread 1/4" UNC 5/16" UNC 3/8" UNC 7/16" UNC 1/2" UNC 9/16" UNC 5/8" UNC 3/4" UNC 7/8" UNC 1" UNC 1 1/8" - 1 1/4" 1 3/8" - 1 1/2"

UNC 60° TMSCN Parallel Dimensions (mm)

TMSCN Parallel EDP # 021577 021578 021579 018301 021581 021580 021582 018566 021583 021584 021585 021586

Part Number

D

d1

L

L1

TMSCN20UNC TMSCN18UNC TMSCN16UNC TMSCN14UNC TMSCN13UNC TMSCN12UNC TMSCN11UNC TMSCN10UNC TMSCN9UNC TMSCN8UNC TMSCN7UNC TMSCN6UNC

4,1 5,3 6,5 7,7 8,9 9,9 11,4 14,4 15,9 19,2 19,9 19,9

6 6 8 8 10 10 12 16 16 20 20 20

60 60 60 60 70 70 83 100 100 120 120 120

10,16 12,70 14,29 18,49 21,49 23,28 27,70 30,48 39,51 38,10 43,54 59,27

60 60 70 83 100 100 100

9,98 14,82 20,32 25,40 36,51 39,91 38,10

UNF 60º TMSCN Parallel 017022 017023 017024 017025 017026 017027 023494

TMSCN28UNF TMSCN24UNF TMSCN20UNF TMSCN18UNF TMSCN16UNF TMSCN14UNF TMSCN12UNF

4,5 5,8 8,5 11,3 15,6 15,9 15,9

6 6 10 12 16 16 16

DFZ DFZ DFZ DFZ DFZ DFZ DFZ

TMSC Technical Advice Thread Milling Cutter Order Example: TMSCN14UNF For complete cutting conditions refer to page: 288

250

3 3 3 4 4 4 4

11 14 16 18 23 22 18

28 24 20 18 16 14 12

1/4" 5/16" - 3/8" 7/16" - 1/2" 9/16" - 5/8" 3/4" 7/8" 1" - 1 1/2"

UNF UNF UNF UNF UNF UNF UNF


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BSW

BSF

BSP

BSPT

NPT

NPTF

d1

BSW 55º TMSCEN Parallel Dimensions (mm) EDP # 023487 021597 021598 021599

Part Number TMSCEN14BSW TMSCEN12BSW TMSCEN11BSW TMSCEN10BSW/BSF

D

d1

7,67 8,6 11,2 13,8

8 10 12 16

L

L1

60 18,14 70 19,05 85 25,4 100 20,32

No. of No. of Grade Flutes Pitches DFZ 3 10 DFZ 3 9 DFZ 3 11 DFZ 4 13

TPI 14 12 11 10

Thread 7/16" BSW 1/2", 9/16" BSW 3/8", 11/16" BSW 3/4" BSW L

BSF 55º TMSCEN Parallel 021603 021604 021605 021606 021607 021608 021609 021599

TMSCEN22BSF TMSCEN20BSF TMSCEN18BSF TMSCEN16BSF TMSCEN14BSF TMSCEN12BSF TMSCEN11BSF TMSCEN10BSW/BSF

5,5 6,8 7,9 9,3 9,3 14,5 15,9 13,8

8 8 8 10 10 16 16 16

60 60 60 70 70 100 100 100

12,70 13,97 15,52 17,46 19,96 33,87 39,25 33,02

DFZ DFZ DFZ DFZ DFZ DFZ DFZ DFZ

3 3 3 3 3 4 4 4

11 11 11 11 11 16 17 13

22 20 18 16 14 12 11 10

5/16" 3/8" 7/16" 1/2" - 9/16" 5/8" - 11/16" 3/4" - 13/16" 7/8" 1"

BSF BSF BSF BSF BSF BSF BSF BSF

15,42 21,39 38,10 39,25

DFZ DFZ DFZ DFZ

3 3 4 4

17 16 21 17

28 19 14 11

1/8" 1/4" - 3/8" 1/2" - 7/8" 1" - 4"

BSP BSP BSP BSP

BSP 55° TMSCEN Parallel 021619 021620 021621 021622

TMSCEN28BSP TMSCEN19BSP TMSCEN14BSP TMSCEN11BSP

7,6 9,9 15,9 19,9

8 10 16 20

60 70 100 120

TMSCEN28BSPT TMSCEN19BSPT TMSCEN14BSPT TMSCEN11BSPT

7,6 9,9 15,9 19,9

8 10 16 20

60 70 100 120

D

TMSCEN Parallel

d1

BSPT 55° TMSCEN Tapered 021627 017754 021628 021629

L1

9,9`8 14,70 21,77 41,56

DFZ DFZ DFZ DFZ

4 4 4 4

11 11 12 18

28 19 14 11

1/8" 1/4" - 3/8" 1/2" - 7/8" 1" - 4"

BSPT BSPT BSPT BSPT

9,41 14,10 19,96 26,50 44,45

DFZ DFZ DFZ DFZ DFZ

4 4 4 4 4

10 10 11 14 11

27 18 14 11,5 8

1/8" 1/4" - 3/8" 1/2" - 3/4" 1" - 2 1/2" 2 1/2" - 4"

NPT NPT NPT NPT NPT

60 9,4 100 16,32 100 22,10

DFZ DFZ DFZ

4 4 4

10 9 10

27 14 11,5

1/8" NPTF 1/2" - 3/4" NPTF 1" - 2 1/2" NPTF

NPT 60° TMSCEN Tapered *021633 023489 021634 021635 021636

TMSCEN27NPT TMSCEN18NPT TMSCEN14NPT TMSCEN11.5NPT TMSCEN8NPT

7,6 9,9 15,9 15,9 19,9

8 10 16 16 20

60 70 100 100 120

L

L1

NPTF 60° TMSCEN Tapered *023490 TMSCEN27NPTF 023488 TMSCEN14NPTF 023486 TMSCEN11.5NPTF

7,6 15,9 15,9

8 16 16

TMSCN = Internal TMSCE = External TMSCEN = Internal/ External

D

Spiral fluted taper solid carbide thread mill patent #US 6,345,941.B1 TMSCEN Tapered * These tools are straight flute

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


251


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Indexable Thread Milling

Stellram has thread milling tools designed for internal and external milling of threads on modern C.N.C. machine tools. Stellram’s thread milling bodies are manufactured from high quality tool steel and heat treated for maximum toughness. This ensures the tool will remain in optimum condition longer and ensure consistency in tool life for the multi-tooth thread milling insert.

252


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Applications–Indexable Thread Milling

ISO

Unified

UNJ

BSPT

NPT

NPTF

Whitworth

TOOLHOLDERS & INSERTS

GRADE SFZ

Stellram thread milling tools come with cutting diameters from 9 mm to 100 mm with single, twin and four pockets. This provides ultimate flexibility in the system giving the tool many thread form opportunities for diverse applications and production planning.

This grade is provided for all indexable inserted tools

Coolant holes through the tool channel cutting fluid directly to the cutting edge evacuating chips and lubricating the insert. All Stellram’s thread milling inserts are full form profile.

The carbide substrate is a micrograin with a TiN PVD coating. This coating demonstrates: • Good heat stability • Low coefficient of friction • Resistance to built up edge SFZ is suitable for medium to low cutting speeds on all materials and applications associated with indexable thread milling.

Parallel

Inserts are double sided with the exception of some very coarse pitches and taper thread forms that are single sided.

Tapered

253


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ISO

TMM

Whitworth

Indexable Thread Milling Cutter

d1

TMM Dimensions (mm) EDP # Part Number 021557 TMM126 021558 TMM206

D*

d1

d2

L

L1

9 9

12 20

6,8 6,8

69 84

12 17

* Minimum bore should be 1/3 greater than D. L

d2 L1

D*

TMM

TMM Technical Advice Thread Milling Cutter Order Example: TMM206 Thread Milling Insert Order Example: TM6EN24W SFZ For complete cutting conditions refer to page: 288

254

Unified


EDP# 015564 015564

EDP# S8T S8T

015068 015068

T6F T6F


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Inserts for TMM h

EDP #

Part Number

Grade

014754 014755 014756 021315 021316

TM6N0.5ISO TM6N0.75ISO TM6N1.0ISO TM6N1.25ISO TM6N1.5ISO

017385 014762 014761 014760 014759 023461 014757

Work Material

Dimensions (mm)

l

l

h

s

SFZ SFZ SFZ SFZ SFZ

10,4 10,4 10,4 10,4 10,4

6,2 6,2 6,2 6,2 6,2

2,6 2,6 2,6 2,6 2,6

TM6_ ISO

TM6N40UN TM6N32UN TM6N28UN TM6N24UN TM6N20UN TM6N18UN TM6N16UN

SFZ SFZ SFZ SFZ SFZ SFZ SFZ

10,4 10,4 10,4 10,4 10,4 10,4 10,4

6,2 6,2 6,2 6,2 6,2 6,2 6,2

2,6 2,6 2,6 2,6 2,6 2,6 2,6

TM6_UNIFIED

023460 014758

TM6E28UN TM6E18UN

SFZ SFZ

10,4 10,4

6,2 6,2

2,6 2,6

TM6_UNIFIED

021323 021322 021321 021320 021319 021318 021317

TM6EN40W TM6EN32W TM6EN28W TM6EN26W TM6EN24W TM6EN20W TM6EN19W

SFZ SFZ SFZ SFZ SFZ SFZ SFZ

10,4 10,4 10,4 10,4 10,4 10,4 10,4

6,2 6,2 6,2 6,2 6,2 6,2 6,2

2,6 2,6 2,6 2,6 2,6 2,6 2,6

TM6_WHITWORTH

Star Guide

s

Internal

Internal

External

Internal & External


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


255


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ISO

5900 V14 d1

Indexable Thread Milling Cutters 5900 V Single Pocket Weldon Shank Dimensions (mm) EDP # Part Number 021559 5900V14W012R 021560 5900V14WA017R

L d2

D*

d1

d2

L

L1

12 17

20 20

8,65 12,8

75 85

25 30


023047 60F2506T 001569 023047 60F2506T 001569

T7F T7F

2

023047 60F2506T 015690

T7F

EDP#

EDP#

5900 V Twin Pocket Weldon Shank 021564 5900V14WA020R

20

20

16

93

41

* Minimum bore should be 1/3 greater than D. L1

D*

Single Pocket Weldon Shank

d1

L d2

L1

D*

Twin Pocket Weldon Shank

5900V14 Technical Advice Thread Milling Cutter Order Example: 5900V14WA020R Milling Insert Order Example: TM14N1.0ISO SFZ For complete cutting conditions refer to page: 288

256

UNJ

Unified


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Whitworth

BSPT

NPT

NPTF

Inserts for 5900 V14

EDP #

Part Number

Grade

014763 014764 014765 021324 014766 021325 023415 014768

TM14N0.5ISO TM14N0.75ISO TM14N1.0ISO TM14N1.25ISO TM14N1.5ISO TM14N1.75ISO TM14N2.0ISO TMS14N2.5ISO

022611 023416 017365 014772 014771 014770 014769 014773 023465 017946

Work Material

h

l

Dimensions (mm) l

h

s

SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ

14 14 14 14 14 14 14 14

7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6

3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10

TM14_ISO

TM14N40UN TM14N32UN TM14N24UN TM14N20UN TM14N18UN TM14N16UN TM14N14UN TMS14N12UN TMS14N11UN TMS14N10UN

SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ

14 14 14 14 14 14 14 14 14 14

7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6

3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10

TM14_UNIFIED

023399 023404 023400 023401 023463

TM14E0.5ISO TM14E1.0ISO TM14E1.25ISO TM14E1.5ISO TMS14E2.0ISO

SFZ SFZ SFZ SFZ SFZ

14 14 14 14 14

7,6 7,6 7,6 7,6 7,6

3,10 3,10 3,10 3,10 3,10

TM14_ISO

027154 023405 023402 017433

TM14E28UN TM14E20UN TM14E16UN TM14E12UN

SFZ SFZ SFZ SFZ

14 14 14 14

7,6 7,6 7,6 7,6

3,10 3,10 3,10 3,10

TM14_UNIFIED

023406

TM14E20UNJ

SFZ

14

7,6

3,10

TM14_UNJ

s

Internal

Internal

External

External

External 021328 023412 021327 023411 023410 021326 023409 021331 021330 021329

TM14EN40W TM14EN32W TM14EN26W TM14EN24W TM14EN20W TM14EN19W TM14EN14W TMS14EN14W TMS14EN12W TMS14EN11W


14 14 14 14 14 14 14 14 14 14

7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6 7,6

3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10 3,10

TM14_WHITWORTH

021333 021332

TMT14 EN 19 BSPT TMT14 EN 14 BSPT

SFZ SFZ

14 14

7,6 7,6

3,10 3,10

TM14_BSPT

017367 017366

TMT14 EN 18 NPT TMT14 EN 14 NPT

SFZ SFZ

14 14

7,6 7,6

3,10 3,10

TM14_NPT

017368

TMT14 EN 14 NPTF

SFZ

14

7,6

3,10

TM14_NPTF

Internal & External

Internal & External

Internal & External

Internal & External

TM = Double sided TMS = Single sided TMT = Single sided taper form

Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


257


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®


ISO

5900 V21 d1

UNJ

Indexable Thread Milling Cutters 5900 V Single Pocket Weldon Shank Dimensions (mm) EDP # Part Number 021561 5900V21WA021R

L d2

D*

d1

d2

L

L1

21

20

15,5

89

40

Spares No. of teeth 1

023048 60F4010T 015241

T20

2

023048 60F4010T 015241

T20

EDP#

EDP#


30

25

24

108

52

* Minimum bore should be 1/3 greater than D.

L1

D*


d1

L d2

L1

D*

Twin Pocket Weldon Shank

5900V21 Technical Advice Thread Milling Cutter Order Example: 5900V21WA030R Milling Insert Order Example: TM21N1.0ISO SFZ For complete cutting conditions refer to page: 288

258

Unified


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Whitworth

BSPT

NPT

NPTF


h

l

Work Material

Dimensions (mm)

EDP #

Part Number

Grade

l

h

s

023432 021334 023434 014774 027138 014776 021335 014777 027144 023467

TM21N0.5ISO TM21N1.0ISO TM21N1.25ISO TM21N1.5ISO TM21N1.75ISO TM21N2.0ISO TM21N2.5ISO TM21N3.0ISO TM21N3.5ISO TM21N4.0ISO

SFZ SFZ SFZ SFZ SFZ SFZ. SFZ SFZ SFZ SFZ.

21 21 21 21 21 21 21 21 21 21

12 12 12 12 12 12 12 12 12 12

4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70

TM21_ISO

023437 017435 018483 014782 014781 014780 023435 017363 022214

TM21N28UN TM21N20UN TM21N18UN TM21N16UN TM21N14UN TM21N12UN TM21N10UN TM21N8UN TMS21N7UN

SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ SFZ

21 21 21 21 21 21 21 21 21

12 12 12 12 12 12 12 12 12

4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70

TM21_UNIFIED

023424 027137 014775 027143

TM21E1.0ISO TM21E1.5ISO TM21E2.0ISO TM21E3.0ISO

SFZ SFZ SFZ SFZ

21 21 21 21

12 12 12 12

4,70 4,70 4,70 4,70

TM21_ISO

017434 023423 027164 027168 014779 023419

TM21E20UN TM21E18UN TM21E16UN TM21E14UN TM21E12UN TM21E10UN

SFZ SFZ SFZ SFZ SFZ SFZ

21 21 21 21 21 21

12 12 12 12 12 12

4,70 4,70 4,70 4,70 4,70 4,70

TM21_UNIFIED

023420

TM21E14UNJ

SFZ

21

12

4,70

TM21_UNJ

s

Internal

Internal

External

External

External

023430 021342 021341 021340 021339 021338 023428 021337 023426 021343

TM21EN26W TM21EN20W TM21EN19W TM21EN18W TM21EN16W TM21EN14W TM21EN12W TM21EN11W TM21EN10W TMS21EN8W


21 21 21 21 21 21 21 21 21 21

12 12 12 12 12 12 12 12 12 12

4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70 4,70

TM21_WHITWORTH

021345 021344

TMT21EN14BSPT TMT21EN11BSPT

SFZ SFZ

21 21

12 12

4,70 4,70

TM21_BSPT

014784 014783

TMT21EN14NPT TMT21EN11.5NPT

SFZ SFZ

21 21

12 12

4,70 4,70

TM21_NPT

017369 017370

TMT21EN14NPTF TMT21EN11.5NPTF

SFZ SFZ

21 21

12 12

4,70 4,70

TM21_NPTF

Internal & External

Internal & External

Internal & External

Internal & External


259


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ISO

5900 V30 d1

Unified

UNJ

Indexable Thread Milling Cutters 5900 V Single Pocket Weldon Shank Dimensions (mm) EDP # Part Number 021562 5900V30WA029R

L

D*

d1

29

25

d2

L

21,7 110

L1 50


023049 60F5012T 015241

T20

2

023049 60F5012T 015241

T20

4 4 4

023049 60F5012T 015241 023049 60F5012T 015241 023049 60F5012T 015241

T20 T20 T20

EDP#

EDP#


40

32

30

130

70

d2

5900 V Four Pocket Shell Mill Fixation 021568 5900V30-A063R 021569 5900V30-A080R 021570 5900V30-A100R

L1

63 80 100

22 27 32

-

50 55 60

-

* Minimum bore should be 1/3 greater than D. D*


d1

L d2

L1

D*

Twin Pocket Weldon Shank d1

L

D*

5900V30 Technical Advice

Four Pocket Shell Mill Fixation

260

Thread Milling Cutter Order Example: 5900V30-A063R Milling Insert Order Example: TM30N1.0ISO SFZ For complete cutting conditions refer to page: 288


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Whitworth

BSPT

NPT

NPTF


h

l

Work Material

Dimensions (mm)

EDP #

Part Number

Grade

l

h

s

023447 014785 023448 024775 021346 021347 021348 021349 023471

TM30N1.0ISO TM30N1.5ISO TM30N2.0ISO TM30N2.5ISO TM30N3.0ISO TM30N4.0ISO TM30N4.5ISO TMS30N5.0ISO TMS30N6.0ISO


30 30 30 30 30 30 30 30 30

16 16 16 16 16 16 16 16 16

5,50 5,50 5,50 5,50 5,50 5,50 5,50 5,50 5,50

TM30_ISO

027157 014790 023446 014789 014788 017364 017395 021350 023469

TM30N20UN TM30N16UN TM30N14UN TM30N12UN TM30N10UN TM30N8UN TM30N6UN TMS30N5UN TMS30N4.5UN


30 30 30 30 30 30 30 30 30

16 16 16 16 16 16 16 16 16

5,50 5,50 5,50 5,50 5,50 5,50 5,50 5,50 5,50

TM30_UNIFIED

023441 023442

TM30E1.0ISO TM30E1.5ISO

SFZ SFZ

30 30

16 16

5,50 5,50

TM30_ISO

023443 014787 027176 022618

TM30E12UN TM30E10UN TM30E9UN TM30E8UN

SFZ SFZ SFZ SFZ

30 30 30 30

16 16 16 16

5,50 5,50 5,50 5,50

TM30_UNIFIED

027185

TM30E12UNJ

SFZ

30

16

5,50

TM30_UNJ

s

Internal

Internal

External

External

External

021354 021353 023445 021352 021351 023468

TM30EN16W TM30EN14W TM30EN12W TM30EN11W TM30EN8W TM30EN6W

SFZ SFZ SFZ SFZ SFZ SFZ

30 30 30 30 30 30

16 16 16 16 16 16

5,50 5,50 5,50 5,50 5,50 5,50

TM30_WHITWORTH

021355

TMT30EN11BSPT

SFZ

30

16

5,50

TM30_BSPT

Internal & External

Internal & External

014792 014791

TMT30EN11.5NPT TMT30EN8NPT

SFZ SFZ

30 30

16 16

5,50 5,50

TM30_NPT

023500

TMT30EN8NPTF

SFZ

30

16

5,50

TM30_NPTF

Internal & External

Internal & External


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


261


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®


ISO

Unified

Whitworth

5900 V40 Indexable Thread Milling Cutters d1

5900 V Single Pocket Weldon Shank Dimensions (mm) EDP # Part Number 021563 5900V40WA048R

L

D*

d1

d2

L

L1

48

40

35

153

78


023049 60F5012T 015241

T20

2

023049 60F5012T 015241

T20

4 4

023049 60F5012T 015241 023049 60F5012T 015241

T20 T20

EDP#

EDP#


50

40

38

153

78

d2

5900 V Four Pocket Shell Mill Fixation 021571 5900V40-A080R 021572 5900V40-A100R

L1

80 100

27 32

-

65 70

-

* Minimum bore should be 1/3 greater than D. D*


d1

L d2

L1

D*

Twin Pocket Weldon Shank d1

L

D*

5900V14 Technical Advice

Four Pocket Shell Mill Fixation

262

Thread Milling Cutter Order Example: 5900V40-A080R Milling Insert Order Example: TM40N1.0ISO SFZ For complete cutting conditions refer to page: 288


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®


BSPT

NPT

NPTF


h

l

Work Material

s

Dimensions (mm)

EDP #

Part Number

Grade

l

h

s

023454 024778 023455 024779 014793 014794 023457 023458 023472

TM40N0.751ISO TM40N1.0ISO TM40N1.5ISO TM40N2.0ISO TM40N3.0ISO TM40N4.0ISO TM40N5.0ISO TM40N6.0ISO TMS40N8.0ISO

SFZ SFZ SFZ. SFZ SFZ SFZ SFZ SFZ. SFZ

40 40 40 40 40 40 40 40 40

20 20 20 20 20 20 20 20 20

6,30 6,30 6,30 6,30 6,30 6,30 6,30 6,30 6,30

TM40_ISO

014796 014795 017350

TM40N20UN TM40N12UN TM40N8UN

SFZ SFZ SFZ

40 40 40

20 20 20

6,30 6,30 6,30

TM40_UNIFIED

023451

TM40E6.0ISO

SFZ

40

20

6,30

TM40_ISO

Internal

Internal

External

023450

TM40E12UN

SFZ

40

20

TM40_UNIFIED

6,30

External

023453 021358 021357 021356 021359

TM40EN16W TM40EN11W TM40EN8W TM40EN6W TMS40EN4W

SFZ SFZ SFZ SFZ SFZ

40 40 40 40 40

20 20 20 20 20

6,30 6,30 6,30 6,30 6,30

TM40_ WHITWORTH

021360

TMT40EN11BSPT

SFZ

40

20

6,30

TM40_BSPT

Internal & External

Internal & External

014798 014797

TMT40EN11.5NPT TMT40EN8NPT

SFZ SFZ

40 40

20 20

6,30 6,30

TM40_NPT

027193

TMT40EN11.5NPTF

SFZ

40

20

6,30

TM40_NPTF

Internal & External

Internal & External


Star Guide


P

Unalloyed Steels

M

Stainless Steels

K

Cast Irons

P

Alloyed Steels

M

PH Stainless

N


S


263


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Insert Designation

A

P

F

W

16

1

2

3

4

5

1 Shape

2 Clearance

A

H

S

T

M

X

O

R

Z

C

D

N

P

special

E

G

Other normal clearances requiring SPECIAL specification Symbol O.

3 Tolerance Class A

D

M

S

mm

±0,025

±0,005

±0,025

(1)

C

mm

±0,025

±0,013

±0,025

(1)

E

mm

±0,025

±0,025

±0,025

(1)

F

mm

±0,013

±0,005

±0,025

G

mm

±0,025

±0,025

±0,130

H

mm

±0,013

±0,013

±0,025

J

mm

from ±0,050 to ±0,150

±0,005

±0,025

K(1)

mm

from ±0,050 to ±0,150

±0,013

±0,025

L(1)

mm

from ±0,050 to ±0,150

±0,025

±0,025

M

mm

from ±0,050 to ±0,150

from ±0,080 to ±0,200

±0,13

N

mm

from ±0,050 to ±0,150

from ±0,080 to ±0,200

±0,025

U

mm

from ±0,080 to ±0,250

from ±0,130 to ±0,380

±0,13

(1)

(1)

(1)

(1) Indexable inserts with ground wiper edges.

(2) Dependent upon the insert size (see ISO 1832 standard)

4 Type N

R

X = With dimensions or details requiring additional specifications.

264

W

T


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®


04

PD

T

R

-

6

7

8

9

10

5 Size

6 Thickness

A

H

M

O

R 02 = 2,38 mm 03 = 3,18 mm

S

T

Z T3 = 3,97 mm 04 = 4,76 mm

7 Corner

M5 = 5,0 mm 05 = 5,56 mm 06 = 6,35 mm

Rounded Corner Inserts Value of corner radius given in 1/10 mm Note: For sharp corner Symbol = 00

8 Edge Condition Rounded Inserts

F

E

T

Sharp Cutting Edges

Rounded Cutting Edges

Chamfered Cutting Edges

Symbol = 00 If the Ø is converted from an inch value. Symbol = M0 If the Ø is converted from a metric value.

1

K

S

P

Double Chamfered Cutting Edges

Chamfered Rounded Cutting Edges

Double Chamfered Rounded Cutting Edges

Inserts With Wiper Edges.

2

Two Letter Symbol:

1

For cutting edge angle A = 45° D = 60° E = 75° F = 85° P = 90°

OPTIONAL SYMBOL

2 r

For wiper edge normal clearance A = 3° B = 5° C = 7° D = 15° E = 20° F = 25° G = 30° N = 0° P = 11°

9 Cutting Direction R

L

Right Hand Insert

Left Hand Insert

N

Z = Any other wiper edge clearance. OPTIONAL SYMBOL

Neutral Insert

10 Optional Manufacturers optional symbol consisting of numbers or letters; shall be separated from the standardised designation by a dash (-). OPTIONAL SYMBOL

265


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Insert Grades Uncoated Grades

GRADE SF30 A tough grade intended for milling of steel, alloyed steel and stainless steel The grade SF30 works well with or without coolant.

GRADE X44 Grade containing ruthenium for use on steel and alloyed steel. The grade X44 is recommended where toughness is more important than wear. application area: alloyed steel.

GRADE GH1 Micrograin grade designed for use on cast iron, and also bronzes, aluminiums, kevlar, etc. The grade GH1 works well with or without coolant.

GRADE SU5400 A tough uncoated P40 grade for unalloyed and alloyed steels.

266


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®


Insert Grades

CN25 CERMET Application with limited shocks. Excellent surface finish. High resistance to wear and plastic deformation. For finish face milling of steels, cast irons, aluminium, etc.... with wiper insert SPHX 12M512 EN.

267


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®


Insert Grades coated Grades

GRADE PFZ Coated with TiN-TiC-TiN by CVD. Coating thickness 3-5microns For use on steel, alloyed steel and stainless steel, with or without coolant with coolant, PFZ performs well when milling titanium or nickel based alloys, and ductile iron.

X400 Coated with TiAlN by PVD A high performance grade with a high level of toughness and high wear resistant, thin layer PVD coating, for use in demanding conditions of high metal removal rates or interrupted cuts. This specifically designed grade (patent pending) allows high levels of cutting pressure and offers increased security of the cutting edge. For use on low and medium carbon steels, tool steels and hardened steel (52 - 56 HRc)

X500 Coated with TiN-TiC-TiN by CVD Coating thickness 3-5microns A high performance, premium carbide grade with a high level of toughness and a specially developed CVD coating for demanding milling applications. This unique grade operates at low to medium cutting speeds and is capable of high metal removal rates while retaining a secure cutting edge. For use in alloyed steels, stainless steels and high temperature alloys.

GRADE SFZ Micrograin carbide with TiN PVD coating. For operations requiring a sharp edge condition.

GRADE MP91M TiN-MT TiCN-Al2O3 by CVD Coating thickness 4-7microns For use on steel, alloyed steel and cast iron. With its aluminium oxide coating, the grade MP91M is recommended every time wear characteristics are more important than toughness.

268


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Insert Grades coated Grades

GRADE SC3025 Coated with TiN - TiCN - Al2O3 by CVD A new high performance cast iron grade is now available for milling. Grade SC3025 is a multi-layer CVD coating designed to offer wear and abrasion resistance in these materials.

GRADE SP4036 Micrograin carbide with multilayer TiAlN PVD coating. It has a lower friction coefficient and a lower cutting energy during finishing. The sharper cutting edge reduces the built-up edge damage and gives the workpiece an excellent surface finish. Recommended for alloyed steel and grey, spheroidal, nodular, malleable and compacted graphite cast iron at higher speeds

GRADE SP5464 TiAlN by PVD A tough coated grade for steels and cast irons.

GRADE SP6564 Carbide coated with TiAlN and lubricity layer PVD coating. It has a lower friction coefficient and a lower cutting energy during finishing. The sharper cutting edge reduces the built-up edge damage and gives the workpiece an excellent surface finish. Recommended for stainless steel and iron, in either higher speed or dry machining applications.

GRADE SP1064 Micrograin carbide with TiAlN and lubricity layer PVD coating. For semi-finish and finish machining. Ideal for ball nose cutters at higher surface speeds, or for greater wear resistance.

269


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®


Insert Geometries

-2C –2C geometry has an open chip breaker that reduces cutting pressure while maintaining insert strength. –2C is ideal for machining low carbon steel.

-3M –3M has the strength of a flat top “W” insert, however its helical cutting edge helps to reduce machine power consumption.

-41 –41 is a general purpose geometry mainly applied to utility ground inserts. This economical geometry is available with a number of insert styles for use in all approach angles. The –41 geometry has a strong cutting edge with a very high positive rake and can be used with low feed rates.

-42 –42 is a general purpose geometry for use on most materials. The positive rake and T-land combine to create a strong cutting edge. For 90˚ milling, the –42 geometry is the first choice for tough operations. It is available on precision ground insert styles – AP series, SDHT and MPHT in a number of coated grades. High feed rates are possible with this geometry in 90˚ and 45˚ lead angle milling.

270


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Insert Geometries

-421 –421 geometry is for medium finishing operations in high temperature alloys, titanium, stainless steels, and difficult-to-machine materials. The high positive rake angle prevents built-up edges in these tough materials. RPHT and SDHT inserts are available with the –421 geometry for 45˚ and 0˚ milling operations. The –421 is for finishing and for high temperature alloys requiring a sharp cutting edge.

-43 –43 is a general purpose geometry designed to handle tough, sticky materials such as stainless steels and high temperature alloys. It is applied to utility ground inserts with ground wiper edges for excellent surface finish and closer axial runout tolerance. ADKT, APKT and MPMT are available with the –43 geometry for use in Stellram’s 90˚ cutters.

-44 –44 geometry is peripheral ground with a ground facet for producing the best surface quality in most materials while reducing cutting pressure and power consumption.

271


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®


Insert Geometries

-441 –441 geometry is a peripheral ground insert with a sharp cutting edge for use on aluminium alloys, titanium alloys, copper and brass. The–441 geometry provides freer cutting in 90˚ and 45˚ operations and reduces the “suction effect” associated with higher helical geometries.

-45 –45 geometry is designed for roughing and semi-finishing. Available with a number of grades, –45 geometry allows machining of a wide range of materials. It is available on utility ground inserts with ground wiper edges for good surface finishes. The–45 geometry provides freer cutting in 90˚ and 45˚ operations and reduces the “suction effect” associated with higher helical geometries.

-46 The –46 geometry is a fully peripheral ground geometry for increased accuracy available on A-style inserts with a radius. The inserts have a ground facet improving surface finishes on the component floor. The peripheral grinding produces a consistent edge condition and accurate radius form.

-47 –47 geometry has similar cutting applications as the –45 geometry, with a slightly lower cutting pressure and performs well with high temperature alloys.

-J –J is a flat top insert with a ground circumference. It is available with various radius sizes.

272


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®


Insert Geometries

-M –M geometry has a mini chip breaker allowing for low feed per tooth when chamfering.

...W …W geometry – Stellram offers a number of flat-top inserts for numerous milling applications in a wide range of materials. The flat-top inserts are the best choice for toughness in 90˚, 45˚ and 0˚ milling. This geometry offers a stronger cutting edge than a chip-groove insert.

-701/-702 –701 geometry is highly suitable for finishing a wide range of materials at low feedrates. A very high positive rake allows a freer cutting action particularly in aluminium. Titanium can be finished when the –701 geometry is combined with grade SFZ. This geometry is available with precision ground Stellram insert designs. All of the inserts required in the superb Aerostell® cutter use the –701 geometry for its excellent performance on thin-walled components. –702 has a progressive edge condition allowing machining of harder materials.

-721 -721 is a geometry available on the ADGT12 insert for millling aluminium. The high positive rake and sharp edge allows a freer cutting action and reduces built-up edge.

-N –N is specifically designed for machining steel and iron material. This profile complements the –701 and –702 geometry series and expands applications for VAZ cutters.

273


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®


Insert Geometries

-P –P geometry has a reinforced base similar to –T geometry. This makes the insert thicker and stronger for use in roughing applications on 5210 style extended flute cutters.

-RA The –RA geometry is available on precision ODEW inserts for milling cast iron. The extended facet on this insert geometry allows a 50% higher feed rate for high productivity. The geometry is available with SC3025, our top cast iron milling grade.

RG..S RG..S geometry is designed for finish machining of 3D moulds. It is extremely accurate and gives a very long tool life. The RG..S works much better than the RG, when machining a side wall that is close to 90˚.

SN SN is our strongest in this range and is ideal for unstable cutting conditions, long overhangs and very high feedrates.

274


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Insert Geometries

...T …T geometry is for general purpose applications, particularly in 45˚ milling operations and is found on a wide range of Stellram inserts. This design is nearly as tough as flat-top inserts while providing excellent chip breaking ability.

TN TN is similar to –SN, but has a smaller edge preparation which reduces machine power consumption.

275


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®


A

Style Milling Inserts

d r

l

Dimensions (mm)

s

ADET_-42

EDP # Part Number

Grade

d

l

s

r

hm min

024912 ADET 09 0310SR-42 024913 ADET 09 0310SR-42

MP91M X500

6,35 6,35

9,2 9,2

3,18 3,18

1,0 1,0

0,1 0,1

024914 ADET 09 03PDER-44 024915 ADET 09 03PDER-44

MP91M PFZ

6,35 6,35

9,2 9,2

3,18 3,18

Facet Facet

0,04 0,04

ADET_-441

024916 ADET 09 03PDER-441

GH1

6,35

9,2

3,18

Facet

0,03

Ground circumference χ 90° one face pressed chip-breaker.

029098 ADGT 12T 3PDFR-721

GH1

7,87

12,7

3,76

Facet

0,05

029326 029327 029328 029329 029330 029331 029336 029337 029332 029333 029338 029339 029337 029336 029334 029335

ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT ADHT

12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T 12T

3PDER-46 3PDER-46 308ER-46 308ER-46 316ER-46 316ER-46 320ER-46 320ER-46 324ER-46 324ER-46 330ER-46 330ER-46 332ER-46 332ER-46 340ER-46 340ER-46

MP91M SP3025 SP6564 X500 MP91M X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500

7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87 7,87

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76 3,76

Facet Facet 0,8 0,8 1,6 1,6 2,0 2,0 2,4 2,4 3,0 3,0 3,2 3,2 4,0 4,0

0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05

017286 024917 027888 015150 027715 024138

ADKT ADKT ADKT ADKT ADKT ADKT

09 09 09 09 09 09

03PDER-43 03PDER-43 03PDER-43 03PDER-43 03PDER-43 0310ER-43

MP91M PFZ SC3025 X500 SP6564 X500

6,35 6,35 6,35 6,35 6,35 6,35

9,2 9,2 9,2 9,2 9,2 9,2

3,5 3,5 3,5 3,5 3,5 3,5

Facet Facet Facet Facet Facet 1,0

0,05 0,05 0,05 0,05 0,05 0,05

027915 027916 027914 027913 023082 023083 027716

ADKT ADKT ADKT ADKT ADKT ADKT ADKT

12T 3PDER-45 12T 3PDER-45 12T 3PDER-45 12T 3PDER-45 15 05PDER-45 15 05PDER-45 15 05PDER-45

MP91M SP3025 SP6564 X500 MP91M X500 SP6564

7,87 7,87 7,87 7,87 9,65 9,65 9,65

12,7 12,7 12,7 12,7 16,05 16,05 16,05

3,76 3,76 3,76 3,76 5,56 5,56 5,56


0,05 0,05 0,05 0,05 0,06 0,06 0,06

022226 022227 022889 026108

ADKT ADKT ADKT ADKT

15 15 15 15

05PDER-47 05PDER-47 05PDER-47 05PDER-47


9,65 9,65 9,65 9,65

16,05 16,05 16,05 16,05

5,56 5,56 5,56 5,56


0,06 0,06 0,06 0,06

026098 026103 026099 026104 026100 026105 026101 026106 026102 026107

ADLT ADLT ADLT ADLT ADLT ADLT ADLT ADLT ADLT ADLT

15 15 15 15 15 15 15 15 15 15

0516ER-47 0516ER-47 0524ER-47 0524ER-47 0532ER-47 0532ER-47 0550ER-47 0550ER-47 0564ER-47 0564ER-47

MP91M SP6564 MP91M SP6564 MP91M SP6564 MP91M SP6564 MP91M SP6564

9,65 9,65 9,65 9,65 9,65 9,65 9,65 9,65 9,65 9,65

16,05 16,05 16,05 16,05 16,05 16,05 16,05 16,05 16,05 16,05

5,56 5,56 5,56 5,56 5,56 5,56 5,56 5,56 5,56 5,56

1,6 1,6 2,4 2,4 3,2 3,2 5,0 5,0 6,4 6,4

0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06 0,06

015204 AOCW 35 04PZTR-N

PFZ

11,86

35,8

4,76

Facet

0,10

015151 AOCX 35 04PZER-N702 015152 AOCX 35 04PZFR-N701

SFZ PFZ

11,86 11,86

35,8 35,8

4,76 4,76

Facet Facet

0,04 0,02


ADET_-44 Ground circumference χ 90° one face pressed chip-breaker.

ADGT_-721 Ground circumference χ 90° one face pressed chip-breaker.

ADHT_-46 Ground circumference χ 90° one face pressed chip-breaker.

ADKT_-43 Ground wiper edges χ 90° one face pressed chip-breaker.

ADKT_-45 Ground circumference χ 90° one face pressed chip-breaker.

ADKT_-47 Ground circumference χ 90° one face pressed chip-breaker.

ADLT_-47 Ground circumference χ 90° one face pressed chip-breaker.

AOCW_-N Ground circumference χ 90° without chip-breaker.

AOCX_-N702 -N701

Completely ground χ 90° concave face.

276


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®


A

85°

Style Milling Inserts d

Dimensions (mm)

r

EDP # Part Number

Grade

d

l

s

r

hm min

024918 023084 025813 017287 023086 017617 017288 023087 024919 023088 024111 023093 023095

AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW AOHW

09 09 09 09 09 09 09 09 09 09 09 09 09

0302ER-J 0302ER-J 0302FR-J 0304ER-J 0304ER-J 0304ER-J 0308ER-J 0308ER-J 0310ER-J 0312ER-J 0315ER-J 0320ER-J 0330ER-J

PFZ SFZ SP4036 MP91M PFZ SFZ MP91M PFZ PFZ PFZ PFZ PFZ PFZ

6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9 6,9

9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2 9,2

3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18

0,2 0,2 0,2 0,4 0,4 0,4 0,8 0,8 1,0 1,2 1,5 2,0 3,0

0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04 0,04

015205 023097 015206 017289 027717

AOHW AOHW AOHW AOHW AOHW

09 09 09 09 09

03PFFR-J 03PFTR-J 03PFTR-J 03PFTR-J 03PFTR-J

SFZ PFZ X500 MP91M SP6564

6,9 6,9 6,9 6,9 6,9

9,2 9,2 9,2 9,2 9,2

3,18 3,18 3,18 3,18 3,18


0,03 0,10 0,10 0,10 0,10

023102 023103 023104 023105 023106 017619 024949 023107 017290 024921 017620 025804


16 16 16 16 16 16 16 16 16 16 16 16


PFZ PFZ PFZ PFZ PFZ X500 PFZ PFZ MP91M PFZ X500 PFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,2 0,8 1,0 1,5 2,0 2,5 2,5 3,0 4,0 4,0 4,0 6,0

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

017621 017622 017623 014066 017624

APEX APEX APEX APEX APEX

16 16 16 16 16

04PDER-701 04PDEL-701 04PDFR-701 04PDFR-701 04PDFL-701

PFZ PFZ SFZ GH1 GH1

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,02 0,02 0,02 0,02 0,02

APEX_-701

017291 017627 024922 017628 017630 027883 017626 017629 024075 017632

APFW APFW APFW APFW APFW APFW APFW APFW APFW APFW

16 16 16 16 16 16 16 16 16 16

04PDER 04PDTR 04PDTL 04PDTR 04PDTL 04PDTR 04PDTR 04PDTR 04PDTL 04PDER

MP91M X44 X44 GH1 GH1 SC3025 SF30 SFZ SFZ SF30

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet

0,04 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,05

APFW_

017633 APHT 16 04PDER 015154 APHT 16 04PDFR

SFZ GH1

9,52 9,52

16,66 16,66

4,76 4,76

Facet Facet

0,05 0,02

017293 017292 017634 024088 015155 017635 027718 027910

MP91M MP91M PFZ PFZ X500 X500 SP6564 SP6564

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

X44

9,52

16,66

4,76

4,0

0,1

APHT APHT APHT APHT APHT APHT APHT APHT

16 16 16 16 16 16 16 16

04PDTR-42 04PDTL-42 04PDTR-42 04PDTL-42 04PDTR-42 04PDTL-42 04PDTR-42 04PDTR-42

017636 APHW 16 0440TR

l

s

AOHW_-J

Ground circumference χ 90° without chip-breaker.

AOHW_-J


APET_-42




APHT_

Ground circumference χ 90° one face chip-breaker.

APHT_-42

Ground circumference χ 90° one face chip-breaker.

APHW_


277


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®


A, H


d r

l

Dimensions (mm)

s

EDP # Part Number

Grade

d

l

s

r

hm min

APHT_-46

027869 027863 027870 027864 027871 027865 027872 027862 027873 027866 027874 027867 027875 027868

X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564 X500 SP6564

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,8 0,8 1,6 1,6 2,4 2,4 3,2 3,2 4,0 4,0 5,0 5,0 6,4 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

APKT_-2C

011488 APKT 16 0408E-2C 010796 APKT 16 0408E-2C

MP91M PFZ

9,52 9,52

16,66 16,66

4,76 4,76

0,8 0,8

0,10 0,10

APKT_-3M

011676 APKT 10 03PDER-3M 017861 APKT 10 03PDFR-3M 011649 APKT 16 04PDER-3M

MP91M GH1 MP91M

6,68 6,68 9,52

10,5 10,5 16,66

3,47 3,47 4,76

Facet Facet Facet

0,05 0,05 0,1

017294 014067 027887 015156 027720


16 16 16 16 16


MP91M PFZ SC3025 X500 SP6564

9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76


0,08 0,08 0,08 0,08 0,08

024135 023115 023114 027721

APKT APKT APKT APKT

16 16 16 16

04PDER-45 04PDER-45 04PDER-45 04PDER-45

X44 X500 MP91M SP6564

9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76


0,06 0,06 0,06 0,06

023112 APKT 10 03PDER-45 023113 APKT 10 03PDER-45 027719 APKT 10 03PDER-45

MP91M X500 SP6564

6,68 6,68 6,68

10,5 10,5 10,5

3,47 3,47 3,47

Facet Facet Facet

0,05 0,05 0,05

026579 APKT 10 03PDER-47 027890 APKT 10 03PDER-47 026580 APKT 10 03PDER-47

MP91M SP6564 X500

6,68 6,68 6,68

10,5 10,5 10,5

3,47 3,47 3,47

Facet Facet Facet

0,05 0,05 0,05

017228 013944 013945 013946 017229 017230 013947


9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,66 16,66 16,66 16,66 16,66 16,66 16,66

4,76 4,76 4,76 4,76 4,76 4,76 4,76

1,2 1,6 2,4 3,2 4,0 4,8 6,4

0,1 0,1 0,1 0,1 0,1 0,1 0,1

017236 HPCT 09 04ADTR 017637 HPCT 09 04ADTR 024065 HPCT 09 04ADTR

GH1 SF30 X44

15,88 15,88 15,88

9,2 9,2 9,2

4,76 4,73 4,76

Facet Facet Facet

0,18 0,18 0,18

017295 HPHT 09 04ADTR 024925 HPHT 09 04ADTR

MP91M PFZ

15,88 15,88

9,2 9,2

4,76 4,73

Facet Facet

0,18 0,18


Ground wiper edges χ 90° one face pressed chip-breaker. Ground circumference χ 90° one face pressed chip-breaker.

APKT_-43 Ground circumference χ 90° one face pressed chip-breaker.




APMT_-2C As pressed circumference χ 90° one faced chip-breaker.

HPCT_ Ground circumference χ 45° one face pressed chip-breaker.

HPHT_ Ground circumference χ 45° one face pressed chip-breaker.

278



16 16 16 16 16 16 16 16 16 16 16 16 16 16

16 16 16 16 16 16 16

04 04 04 04 04 04 04 04 04 04 04 04 04 04


0412E-2C 0416E-2C 0424E-2C 0432E-2C 0440E-2C 0448E-2C 0464E-2C


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M

Dimensions (mm) EDP # Part Number

Grade

024927 024926 017638 017639 017640 017641 017642 024928 017489 017490 017643 017644

MPEX MPEX MPEX MPEX MPEX MPEX MPEX MPEX MPEX MPEX MPEX MPEX

06 06 06 06 08 08 08 08 08 08 11 11

02PPFR-701 02PPFL-701 02PPFR-701 02PPFL-701 03PPER-701 03PPEL-701 03PPFR-701 03PPFL-701 03PPFR-701 03PPFL-701 04PPFR-701 04PPFL-701

GH1 GH1 SFZ SFZ PFZ PFZ GH1 GH1 SFZ SFZ GH1 GH1

024148 025799 017645 015158 015157 017427 017426 017649 017652 017647 014400 015159 017648 017655 017658 017653 017656 014401 017659 017654 017657 017440 017439 018182 018181 017660 017662 017777 017336

MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW MPFW

04 04 04 04 04 04 04 06 06 06 06 06 06 08 08 08 08 08 08 08 08 11 11 11 11 11 11 11 11

02PPTR 02PPTL 02PPTR 02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTR 02PPTL 02PPTR 03PPTR 03PPTL 03PPTR 03PPTL 03PPTR 03PPTL 03PPTR 03PPTL 04PPTR 04PPTL 04PPTR 04PPTL 04PPTR 04PPTL 04PPTR 04PPTL

r

hm min

6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 11,11 11,11 11,11 11,11

2,38 2,38 2,38 2,38 3,18 3,18 3,18 3,18 3,18 3,18 4,76 4,76

Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet

0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02

MPEX_-701

GH1 GH1 SF30 SFZ SFZ X44 X44 GH1 GH1 SF30 SFZ SFZ X44 GH1 GH1 SF30 SF30 SFZ SFZ X44 X44 GH1 GH1 SF30 SF30 SFZ SFZ X44 X44

4,76 4,76 4,76 4,76 4,76 4,76 4,76 6,35 6,35 6,35 6,35 6,35 6,35 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

4,76 4,76 4,76 4,76 4,76 4,76 4,76 6,35 6,35 6,35 6,35 6,35 6,35 7,94 7,94 7,94 7,94 7,94 7,94 7,94 7,94 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11

2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 2,38 3,18 3,18 3,18 3,18 3,18 3,18 3,18 3,18 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet Facet

0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15

MPFW_

017664 MPHT 08 03PPER

SFZ

7,94

7,94

3,18

Facet

0,04

017297 017296 023250 023249 027906 015140 015138 017299 017298 027908 015142 015141

MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT MPHT

MP91M MP91M PFZ PFZ SP6564 X500 X500 MP91M MP91M SP6564 X500 X500

7,94 7,94 7,94 7,94 7,94 7,94 7,94 11,11 11,11 11,11 11,11 11,11

7,94 7,94 7,94 7,94 7,94 7,94 7,94 11,11 11,11 11,11 11,11 11,11

3,18 3,18 3,18 3,18 3,18 3,18 3,18 4,76 4,76 4,76 4,76 4,76


0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

017666 017667 017301 017300 023253 017669 017668

MPHW MPHW MPHW MPHW MPHW MPHW MPHW

X500 X500 MP91M MP91M PFZ X500 X500

4,76 4,76 6,35 6,35 6,35 6,35 6,35

4,76 4,76 6,35 6,35 6,35 6,35 6,35

2,38 2,38 2,38 2,38 2,38 2,38 2,38


0,07 0,07 0,07 0,07 0,07 0,07 0,07

03PPTR-42 03PPTL-42 03PPTR-42 03PPTL-42 03PPTL-42 03PPTR-42 03PPTL-42 04PPTR-42 04PPTL-42 04PPTL-42 04PPTR-42 04PPTL-42

04 04 06 06 06 06 06

02PPTR 02PPTL 02PPTR 02PPTL 02PPTR 02PPTL 02PPTR

l

d

r

s

08 08 08 08 08 08 08 11 11 11 11 11

d

86°


l

s

Completely ground χ 90° concave cutting face.


MPHT_ Ground circumference χ 90° one face pressed chip-breaker.

MPHT_-42


MPHW_ Ground circumference χ 90° without chip-breaker.

279


22/6/11

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®


M, O & R

135°

d


r l

Dimensions (mm)

s

MPMT_-43

EDP # Part Number

Grade

d

015180 MPMT 06 0204EN-43

l

s

r

hm min

X500

6,35

6,35

2,38

0,4

0,04

017670 MPMW 08 0304TN

SFZ

7,94

7,94

3,18

0,4

0,1

022199 022198 027722 026591 026598 027891 026592

MP91M X500 SP6564 MP91M SP4036 SP6564 X500

12,7 12,7 12,7 16,0 16,0 16,0 16,0

4,0 4,0 4,0 6,0 6,0 6,0 6,0

4,76 4,76 4,76 5,55 5,55 5,55 5,55


0,04 0,04 0,04 0,04 0,04 0,04 0,04

024911 ODET 04 04APFN-441 026588 ODET 06 05APEN-441

GH1 X500

12,7 16,0

4,0 6,0

4,76 5,55

Facet Facet

0,02 0,02

027884 ODEW 04 04APTR-RA 027885 ODEW 06 05APTR-RA

SC3025 SC3025

12,7 16,0

4,0 6,0

4,76 5,55

Facet Facet

0,19 0,19

017775 022061 027724 026589 026597 026590

04APEN-41 04APEN-41 04APEN-41 05APEN-41 05APEN-41 05APEN-41

MP91M X500 SP6564 MP91M SP4036 X500

12,7 12,7 12,7 16,0 16,0 16,0

4,0 4,0 4,0 6,0 6,0 6,0

4,76 4,76 4,76 5,55 5,55 5,55


0,04 0,04 0,04 0,04 0,04 0,04


MP91M X500 SP6564

12,7 12,7 12,7

4,0 4,0 4,0

4,76 4,76 4,76

0,8 0,8 0,8

0,04 0,04 0,04

017304 015143 029096 024115 017672 027197 025836 029097 025837 025838 027743

ODMW ODMW ODMW ODMW ODMW ODMW ODMW ODMW ODMW ODMW ODMW

04 04 04 04 04 04 06 06 06 06 06

0408SN 0408SN 0408SN 0408SN 0408SN 0408SN 0512SN 0512SN 0512SN 0512SN 0512SN

MP91M PFZ SC3025 X44 X500 SP6564 MP91M SC3025 SF30 X500 SP6564

12,7 12,7 12,7 12,7 12,7 12,7 16,0 16,0 16,0 16,0 16,0

4,0 4,0 4,0 4,0 4,0 4,0 6,0 6,0 6,0 6,0 6,0

4,76 4,76 4,76 4,76 4,76 4,76 5,55 5,55 5,55 5,55 5,55

0,8 0,8 0,8 0,8 0,8 0,8 1,2 1,2 1,2 1,2 1,2

0,27 0,27 0,27 0,27 0,27 0,27 0,27 0,27 0,27 0,27 0,27

026595 026599 027893 026596

ODMW ODMW ODMW ODMW

06 06 06 06

0512TN 0512TN 0512TN 0512TN

MP91M SP4036 SP6564 X500

16,0 16,0 16,0 16,0

6,0 6,0 6,0 6,0

5,55 5,55 5,55 5,55

1,2 1,2 1,2 1,2

0,17 0,17 0,17 0,17

025739 025743 029297 029298

RDET RDET RDET RDET

SP4036 SP4036 SP4036 SP4036

7,0 10,0 12,0 16,0

-

2,38 3,18 3,97 4,76

3,5 5,0 6,0 8,0

0,03 0,05 0,05 0,05

As pressed circumference χ 90° one face pressed chip-breaker.

MPMW_ As pressed circumference χ 90° without chip-breaker.

ODET_-44 Ground circumference χ 45° one face pressed chip-breaker.

ODET_-441 Ground circumference χ 45° one face pressed chip-breaker.

ODEW_-RA As pressed circumference χ 45° without chip-breaker.

ODET_-41 As pressed circumference χ 45° one face pressed chip-breaker.

ODMT_-41 As pressed circumference χ 45° one face pressed chip-breaker.

ODMW_-SN As pressed circumference χ 45° without chip-breaker.

ODMW_-TN As pressed circumference χ 45° without chip-breaker.

RDET_-701 Ground circumference one face pressed chip-breaker.

280

ODET ODET ODET ODET ODET ODET ODET

ODET ODET ODET ODET ODET ODET

04 04 04 06 06 06 06

04 04 04 06 06 06

07 10 12 16

04APEN-44 04APEN-44 04APEN-44 05APEN-44 05APEN-44 05APEN-44 05APEN-44

02M0E-701 03M0E-701 T3M0E-701-X6 04M0E-701-X6


22/6/11

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®


R

Style Milling Inserts d


Grade

d

l

s

r

hm min

025737 025741 029299 029301 029302 029303 029306 027478 029304 025749

RDHW RDHW RDHW RDHW RDHW RDHW RDHW RDHW RDHW RDHW

07 10 12 12 12 12 16 16 16 16

02M0T 03M0T T3M0T-20-X6 T3M0T-20-X6 T3M0T-X6 T3M0T-X6 04M0T-30-X8 04M0T-30-X8 04M0T-X8 04M0T-X8

SP4036 SP4036 SP4036 SP5464 SP4036 SP5464 SP4036 SP5464 SP4036 SP5464

7,0 10,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0

-

2,38 3,18 3,97 3,97 3,97 3,97 4,76 4,76 4,76 4,76

3,5 5,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0

0,075 0,15 0,20 0,20 0,15 0,15 0,30 0,30 0,15 0,15

RDHW_

029313 029314 029312 029311 017673 027816 015183

RDMW RDMW RDMW RDMW RDMW RDMW RDMW

12 12 16 16 16 16 16

T3M0T-20-X6 T3M0T-X6 04M0T-30-X8 04M0T-X8 06M0S 06M0S 06M0S

SP5464 SP5464 SP5464 SP5464 SF30 SU5400 X500

12,0 12,0 16,0 16,0 16,0 16,0 16,0

-

3,97 3,97 4,76 4,76 6,35 6,35 6,35

6,0 6,0 8,0 8,0 8,0 8,0 8,0

0,20 0,15 0,30 0,15 0,30 0,30 0,30

RDMW_

027795 027796 027797 027798 027799

RG RG RG RG RG

SP1064 SP1064 SP1064 SP1064 SP1064

10,0 12,0 16,0 20,0 25,0

-

2,0 2,5 3,0 3,5 4,0

5,0 6,0 8,0 10,0 12,5

0,02 0,02 0,02 0,02 0,02

RG..S_

017679 017678 029279 029280 029271

RPET RPET RPET RPET RPET

SFZ X44 X44 SFZ SP4036

10,0 10,0 12,0 12,0 12,0

-

3,97 3,97 4,76 4,76 4,76

5,0 5,0 6,0 6,0 6,0

0,03 0,03 0,03 0,03 0,03

RPET_

024755 RPEW 06 02M0T 024756 RPEW 08 03M3T

X500 PFZ

6,0 8,0

-

2,38 3,18

3,0 4,0

0,1 0,1

RPEW_

024757 RPEX 08 03M3E

X44

8,0

-

3,18

3,0

0,02

RPEX_

10S 12S 16S 20S 25S 10 10 12 12 12

T3M0E T3M0E 04M0E-X4 04M0E-X4 04M0E-X4

s

Ground circumference without chip-breaker.

As pressed circumference without chip-breaker.

Completely ground.

Ground circumference one face pressed chip-breaker.


Completely ground concave cutting face. 023312 017686 015212 024104 015214 023315 015213 015215 017688 023317 029284 029283 029282

RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX RPEX

06 06 06 06 08 08 08 10 10 10 12 12 12

02M0E-701 02M0F-701 02M0F-701 02M0F-701 03M3E-701 03M3F-701 03M3F-701 T3M0E-701 T3M0F-701 T3M0F-701 04M0E-701-X4 04M0F-701-X4 04M0F-701-X4

PFZ GH1 SFZ X44 PFZ GH1 SFZ PFZ GH1 SFZ GH1 SFZ X500

6,0 6,0 6,0 6,0 8,0 8,0 8,0 10,0 10,0 10,0 12,0 12,0 12,0

-

2,38 2,38 2,38 2,38 3,18 3,18 3,18 3,97 3,97 3,97 4,76 4,76 4,76

3,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0

0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02

024082 017690 027726 029289 029290 015132 017692

RPHT RPHT RPHT RPHT RPHT RPHT RPHT

10 10 10 12 12 16 16

T3M0T T3M0T T3M0T 04M0T-X4 04M0T-X4 06M0T 06M0T

PFZ X500 SP6564 X500 SP6564 PFZ X500

10,0 10,0 10,0 12,0 12,0 16,0 16,0

-

3,97 3,97 3,97 4,76 4,76 6,35 6,35

5,0 5,0 5,0 6,0 6,0 8,0 8,0

0,075 0,075 0,075 0,1 0,1 0,1 0,1

RPEX_-701 Completely ground concave cutting face.

RPHT_ Ground circumference one face pressed chip-breaker.

281


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R&S d


s


Grade

d

l

s

r

hm min

015145 027725 029287 029286 015131 024151

RPHT RPHT RPHT RPHT RPHT RPHT

10 10 12 12 16 16

T3M0E-421 T3M0E-421 04M0E-421-X4 04M0E-421-X4 06M0E-421 06M0E-421

X500 SP6564 MP91M X500 PFZ X500

10,0 10,0 12,0 12,0 16,0 16,0

-

3,97 3,97 4,76 4,76 6,35 6,35

5,0 5,0 6,0 6,0 8,0 8,0

0,04 0,04 0,04 0,04 0,04 0,04

023327 015219 017308 015220 027728 023329 015221 029291 029272 029293 015223

RPMT RPMT RPMT RPMT RPMT RPMT RPMT RPMT RPMT RPMT RPMT

06 06 08 08 08 10 10 12 12 12 16

02M0E-41 02M0E-41 03M3E-41 03M3E-41 03M3E-41 T3M0E-41 T3M0E-41 04M0E-41-X4 04M0E-41-X4 04M0E-41-X4 06M0E-41

MP91M X500 MP91M X500 SP6564 MP91M X500 MP91M X500 SP6564 X500

6,0 6,0 8,0 8,0 8,0 10,0 10,0 12,0 12,0 12,0 16,0

-

2,38 2,38 3,18 3,18 3,18 3,97 3,97 4,76 4,76 4,76 6,35

3,0 3,0 4,0 4,0 4,0 5,0 5,0 6,0 6,0 6,0 8,0

0,03 0,03 0,04 0,04 0,04 0,04 0,04 0,05 0,05 0,05 0,05

025839 029294 029295 029296

RPMW RPMW RPMW RPMW

X500 MP91M X500 SP6564

10,0 12,0 12,0 12,0

-

3,97 4,76 4,76 4,76

5,0 6,0 6,0 6,0

0,13 0,13 0,13 0,13

SCCT_

017312 025811 017695 017693 017696 017694


12 12 12 12 12 12

M5ACER M5ACTR M5ACTR M5ACTR M5ACTR M5ACTR


12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0 5,0 5,0


0,03 0,15 0,15 0,15 0,15 0,15

SCHT_

017697 027894 017698 017313

SCHT SCHT SCHT SCHT

12 12 12 12


PFZ SP6564 X500 MP91M

12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,15 0,15 0,15 0,15

SCKT_-41

015144 017314 017699 027895

SCKT SCKT SCKT SCKT

12 12 12 12



12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

5,0 5,0 5,0 5,0


0,12 0,12 0,12 0,12

SCMT_

017703 018188 025852 015225 017704 017705 027896 015224 017706 024944 025832 017707 017709 017316 015227 017708 017710 015228 024129

SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT

09 09 09 09 09 09 09 09 12 12 12 12 12 12 12 12 12 12 12

T308E T308E T304T T308T T308T T308T T308T T308T M508E M508E M508T M512E M512T M512T M512T M512T M512T M512T M512T

SF30 SFZ SF30 PFZ SF30 SFZ SP6564 X44 SF30 X44 PFZ SF30 GH1 MP91M PFZ SF30 SFZ X44 X500

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7

3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0

0,8 0,8 0,4 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,12

RPHT_-421 Ground circumference one face pressed chip-breaker.

RPMT_-41 As pressed circumference one face pressed chip-breaker.

RPMW_ As pressed circumference without chip-breaker.



Ground wiper facet χ 45° one face pressed chip-breaker.

As pressed circumference one face pressed chip-breaker.

282

10 12 12 12

T3M0T 04M0T-X4 04M0T-X4 04M0T-X4


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S


Dimensions (mm)

l

EDP # Part Number

Grade

d

l

s

r

hm min

017700 017702 027897 017430 017701 023343

SCMT SCMT SCMT SCMT SCMT SCMT

09 09 09 09 09 09

M512SN-P M512SN-P M512SN-P M512SN-P M512SN-P M512SN-P

SF30 SFZ SP6564 X44 X500 PFZ

9,52 9,52 9,52 9,52 9,52 9,52

9,52 9,52 9,52 9,52 9,52 9,52

5,0 5,0 5,0 5,0 5,0 5,0

1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15

SCMT_-P

017315 024107 015147 027731 017317 024108 015226 027732

SCMT SCMT SCMT SCMT SCMT SCMT SCMT SCMT

09 09 09 09 12 12 12 12

T308EN-41 T308EN-41 T308EN-41 T308EN-41 M512EN-41 M512EN-41 M512EN-41 M512EN-41

MP91M PFZ X500 SP6564 MP91M PFZ X500 SP6564

9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

3,97 3,97 3,97 3,97 5,0 5,0 5,0 5,0

0,8 0,8 0,8 0,8 1,2 1,2 1,2 1,2

0,04 0,04 0,04 0,04 0,05 0,05 0,05 0,05

SCMT_-41

018198 SCMW 09 T304E 018199 SCMW 09 T308E

GH1 GH1

9,52 9,52

9,52 9,52

3,97 3,97

0,4 0,8

0,03 0,03

SCMW_

017714 025842 017242 018203 017243

SDCT SDCT SDCT SDCT SDCT

SF30 SP4036 GH1 SF30 GH1

9,52 9,52 9,52 12,7 12,7

9,52 9,52 9,52 12,7 12,7

3,97 3,97 3,97 4,76 4,76


0,04 0,03 0,02 0,04 0,02

017715 018204 017716 017717 027718 025843 017318 017722 018205 017720 017723 017721

SDCW SDCW SDCW SDCW SDCW SDCW SDCW SDCW SDCW SDCW SDCW SDCW

SFZ CN35 SF30 X44 SFZ GH1 MP91M GH1 CN35 SF30 SFZ X44

9,52 9,52 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7 12,7 12,7

9,52 9,52 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7 12,7 12,7

3,97 3,97 3,97 3,97 3,97 3,97 4,76 4,76 4,76 4,76 4,76 4,76


0,02 0,12 0,15 0,15 0,10 0,02 0,03 0,15 0,17 0,15 0,10 0,15

017319 SDET 09 T308EN 017724 SDET 09 T308EN 017725 SDET 09 T308FN

MP91M PFZ GH1

9,52 9,52 9,52

9,52 9,52 9,52

3,97 3,97 3,97

0,8 0,8 0,8

0,03 0,03 0,02

017726 015148 015229 017727 015149 015230

SDEX SDEX SDEX SDEX SDEX SDEX

09 09 09 12 12 12

T3AEEN-701 T3AEFN-701 T3AEFN-701 04AEEN-701 04AEEN-701 04AEEN-701

PFZ GH1 SFZ PFZ GH1 SFZ

9,52 9,52 9,52 12,7 12,7 12,7

9,52 9,52 9,52 12,7 12,7 12,7

3,97 3,97 3,97 4,76 4,76 4,76


0,03 0,02 0,02 0,03 0,02 0,02

SDEX_-701

017322 017728 027735 017729

SDHT SDHT SDHT SDHT

12 12 12 12



12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7

4,76 4,76 4,76 4,76


0,15 0,15 0,15 0,10

SDHT_-42

09 09 09 12 12

T3AEEN T3AEEN T3AEFN 04AEEN 04AEFN

09 09 09 09 09 09 12 12 12 12 12 12

T3AEFN T3AETN T3AETN T3AETN T3AETN T3EEFR 04AEEN 04AETN 04AETN 04AETN 04AETN 04AETN

r

d

s




SDCT_ Ground circumference χ 45° one face pressed chip-breaker.

SDCW_ Ground circumference χ 45° without chip-breaker.

SDET_ Ground circumference χ 45° one face chip-breaker.

Completely ground χ 45° concave cutting face.


283


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S

r

d

l

Style Milling Inserts Dimensions (mm)

s

EDP # Part Number

Grade

d

l

s

r

hm min

017320 023356 015186 027733 017321 015133 015187 027734

SDHT SDHT SDHT SDHT SDHT SDHT SDHT SDHT


9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

3,97 3,97 3,97 3,97 4,76 4,76 4,76 4,76

Facet Facet Facet Facet 8,0 8,0 8,0 8,0

0,03 0,03 0,03 0,03 0,04 0,04 0,04 0,04

017323 023358 015231 017324 015134 017730 017731

SDHW SDHW SDHW SDHW SDHW SDHW SDHW

MP91M PFZ X500 MP91M PFZ X500 X500

9,52 9,52 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7 12,7 12,7 15,88 15,88

3,97 3,97 3,97 4,76 4,76 4,76 5,56


0,10 0,10 0,10 0,15 0,15 0,15 0,15

SDKT_-45

026600 026602 027738 029456 029457 029455

SDKT SDKT SDKT SDKT SDKT SDKT

09 09 09 12 12 12

T3AEEN-45 T3AEEN-45 T3AEEN-45 04AEEN-45 04AEEN-45 04AEEN-45

MP91M X500 SP6564 MP91M X500 SP6564

9,52 9,52 9,52 12,7 12,7 12,7

9,52 9,52 9,52 12,7 12,7 12,7

3,97 3,97 3,97 4,76 4,76 4,76


0,05 0,05 0,05 0,05 0,05 0,05

SDMT_-41

017325 023362 014410 027736 017326 015135 014411 027737

SDMT SDMT SDMT SDMT SDMT SDMT SDMT SDMT

09 09 09 09 12 12 12 12

T308EN-41 T308EN-41 T308EN-41 T308EN-41 0412EN-41 0412EN-41 0412EN-41 0412EN-41


9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

3,97 3,97 3,97 3,97 4,76 4,76 4,76 4,76

0,8 0,8 0,8 0,8 1,2 1,2 1,2 1,2

0,04 0,04 0,04 0,04 0,05 0,05 0,05 0,05

017327 027742 023363 015232 017328 015136 015233

SDMW SDMW SDMW SDMW SDMW SDMW SDMW

MP91M SP6564 PFZ X500 MP91M PFZ X500

9,52 9,52 9,52 9,52 12,7 12,7 12,7

9,52 9,52 9,52 9,52 12,7 12,7 12,7

3,97 3,97 3,97 3,97 4,76 4,76 4,76

0,8 0,8 0,8 0,8 1,2 1,2 1,2

0,15 0,15 0,15 0,12 0,15 0,15 0,12

SDHT_-421 Ground circumference χ 45° one face pressed chip-breaker.

SDHW_ Ground circumference χ 45° without chip-breaker.



SDMW_ As pressed circumference without chip-breaker.

09 09 09 09 12 12 12 12

T3AEEN-421 T3AEEN-421 T3AEEN-421 T3AEEN-421 04AEEN-421 04AEEN-421 04AEEN-421 04AEEN-421

09 09 09 12 12 12 15

T3AETN T3AETN T3AETN 04AETN 04AETN 04AETN 05AETN

09 09 09 09 12 12 12

T308TN T308TN T308TN T308TN 0412TN 0412TN 0412TN

SEHT_

012470 SEHT 12 04AF4B 012469 SEHT 12 04AFER

MP91M PFZ

12,7 12,7

12,7 12,7

4,76 4,76

Facet Facet

0,12 0,12

SEHW_

012990 SEHW 12 04AF4B

MP91M

12,7

12,7

4,76

Facet

0,12

010832 009252 009247 017862 010834 009253 011344 009254

MP91M PFZ SF30 GH1 MP91M PFZ MP91M PFZ

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 15,88 15,88 15,88 15,88

3,18 3,18 3,18 3,18 4,76 4,76 4,76 4,76


0,12 0,12 0,12 0,12 0,12 0,12 0,12 0,12



SEKN_


284

SEKN SEKN SEKN SEKN SEKN SEKN SEKN SEKN

12 12 12 12 12 12 15 15

03AFEN 03AFEN 03AFEN 03AFFN 04AFEN 04AFEN 04AFEN 04AFEN


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S&T



Grade

010833 009781 017863 011546 027898 017223 011345 010309

MP91M PFZ GH1 MP91M SP6564 PFZ MP91M PFZ

022114 SEKT 12 04AFER-45 022113 SEKT 12 04AFER-45

017329 017733 017734 017732 017735 025808 027899 015191 015190 017330 017737 017738 017736 027900 015193 015193

SEKR SEKR SEKR SEKR SEKR SEKR SEKR SEKR

SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT SOMT

12 12 12 12 12 12 15 15

12 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15

03AFEN 03AFEN 03AFFN 04AFEN 03AFTR 04AFEN 04AFEN 04AFEN

M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B M612SN-B

014413 SPEW 06 0304SN

d

l

r

d

l

s

r

hm min

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 15,88 15,88 15,88 15,88

3,18 3,18 3,18 4,76 4,76 4,76 4,76 4,76


0,12 0,12 0,12 0,12 0,12 0,12 0,12 0,12

MP91M X500

12,7 12,7

12,7 12,7

4,76 4,76

Facet Facet

0,05 0,05

SEKT_-45

MP91M GH1 PFZ SF30 SFZ SP4036 SP6564 X44 X500 MP91M GH1 PFZ SF30 SP6564 X44 X500

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 15,88 15,88 15,88 15,88 15,88 15,88 15,88

12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 12,7 15,88 15,88 15,88 15,88 15,88 15,88 15,88

6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0

1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15

SOMT_

X500

6,35

6,35

3,18

0,4

0,15

SPEW_

s

SEKR_-


As pressed circumference with ground wiper facets χ 45° with one face pressed chip-breaker.


Ground circumference without chip-breaker. 015234 SPHX 12 M512EN 017237 SPHX 12 M512EN

CN25 GH1

12,7 12,7

12,7 12,7

5,0 5,0

1,2 1,2

0,02 0,02

SPHX_

000477 012476 012476 012476 012476 012476

SF30 MP91M MP91M PFZ X44 PFZ

12,7 12,7 12,7 12,7 12,7 12,7

12,7 12,7 12,7 12,7 12,7 12,7

3,18 3,18 3,18 3,18 3,18 3,18


0,2 0,2 0,15 0,15 0,15 0,15

SPKN_

GH1

9,52

16,5

3,97

0,4

0,02

TCEW_

SPKN SPKN SPKN SPKN SPKN SPKN

12 12 12 12 12 12

03EDKR 03EDKR 03EDTR 03EDTR 03EDTR 03EDTR

023382 TCEW 16 T304F

Ground circumference with ground chip-breaker--special wiper insert.

As pressed circumference χ 45° with ground facet without chip-breaker.

Ground circumference without chip-breaker. 024139 023388 017743 027901 014852 024140 014399 017745 017746 025801

TCMT TCMT TCMT TCMT TCMT TCMT TCMT TCMT TCMT TCMT

16 16 16 16 16 16 16 16 16 16

T308E T308E T308E T308E T308E T308E T308T T308T T308T T308T

MP91M PFZ SF30 SP6564 X44 X500 PFZ SF30 X44 SFZ

9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5 16,5

3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97 3,97

0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8

0,05 0,05 0,05 0,05 0,07 0,05 0,15 0,15 0,15 0,15

TCMT_ As pressed circumference one face pressed chip-breaker.

285


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®


T&X

60° d

r

l

Style Milling Inserts Dimensions (mm)

s

TCMW_

EDP # Part Number

Grade

d

l

s

r

R

hm min

010833 TCMW 16 T308E

MP91M

12,7

16,5

3,97

0,8

-

0,15

023395 TCMX 16 T308E-ZR

SFZ

9,52

16,5

3,97

0,8

-

0,05

022354 TNEF 12 04ANEN26

MP91M

12,7

12,0

4,76

Facet

-

0,05

017284 TNCT 22 04DDTR 017285 TNCT 22 04DDTR

GH1 SF30

12,7 12,7

22,0 22,0

4,76 4,76

Facet Facet

-

0,15 0,15

026962 TNEN12 04ANEN 027886 TNEN12 04ANTN

MP91M SC3025

12,7 12,7

12,0 12,0

4,76 4,76

Facet Facet

-

0,05 0,05

024084 TNHT 22 04DDTR

PFZ

12,7

22,0

4,76

Facet

-

0,15

015137 TPHT 22 04DETN-42

PFZ

12,7

22,0

4,76

Facet

-

0,1

024948 023503 023504 024947

TPMT TPMT TPMT TPMT

11 11 11 11

0204E-M 0204E-M 0204E-M 0204E-M

GH1 SFZ X44 X500

6,35 6,35 6,35 6,35

11,0 11,0 11,0 11,0

2,38 2,38 2,38 2,38

0,4 0,4 0,4 0,4

-

0,03 0,03 0,03 0,03

015195 017749 017748 014414 014416 014417 014415 015177 015176

XDEW XDEW XDEW XDEW XDEW XDEW XDEW XDEW XDEW

11 12 12 13 13 16 16 16 16

/32T308SN-B /40T312SN-B /40T312SN-B /50T312SN-B /50T312SN-B /400512SN-B /400512SN-B /500512SN-B /500512SN-B

X500 X500 X44 X44 X500 X44 X500 X44 X500

9,0 9,52 9,52 9,52 9,52 12,7 12,7 12,7 12,7

11,0 12,0 12,0 13,0 13,0 16,0 16,0 16,0 16,0

3,97 3,97 3,97 3,97 3,97 5,56 5,56 5,56 5,56

0,8 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

16 20 20 25 25 20 20 25 25

0,12 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2

029637 029685 029686 029638 029682 029683

XDLT090408ER-D721 XDLT090408ER-D41 XDLT090408ER-D41 XDLT120508ER-D721 XDLT120508ER-D41 XDLT120508ER-D41

GH2 X500 SP6564 GH2 X500 SP6564

9,52 9,52 9,52 12,7 12,7 12,7

9,52 9,52 9,52 12,7 12,7 12,7

4,76 4,76 4,76 5,56 5,56 5,56

0,8 0,8 0,8 0,8 0,8 0,8

-

-

029485 029486 029487 029488 029489 029490

XDLW090408SR-D XDLW090408SR-D XDLW090408SR-D XDLW120508SR-D XDLW120508SR-D XDLW120508SR-D

X500 SC3025 X400 X500 SC3025 X400

9,52 9,52 9,52 12,7 12,7 12,7

9,52 9,52 9,52 12,7 12,7 12,7

4,76 4,76 4,76 5,56 5,56 5,56

0,8 0,8 0,8 0,8 0,8 0,8

-

-


TCMX_ Ground clearance χ 45° especially for 7745VT 16 WA020R.

TNEF_ Ground circumference χ 45° with two face pressed chip-breaker.

TNCT_ Ground circumference χ 60° one face pressed chip-breaker.

TNEN_ Ground circumference χ 45° without chip-breaker.

TNHT_ Ground circumference χ 60° one face pressed chip-breaker.

TPHT_-42 Ground circumference χ 60° one face pressed chip-breaker.

TPMT_-M As pressed circumference one face pressed chip-breaker χ 45° and χ 60°.

XDEW_-B Ground circumference without chip-breaker.

XDLT Ground circumference one face pressed chip-breaker

XDLW_D Ground circumference without chip-breaker.

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X&Z

r



Grade

015171 015178 015174 015162

XDMT 12 /40T312EN-B41 XDMT 13 /50T312EN-B41 XDMT 16 /400512EN-B41 XDMT 16 /500512EN-B41

014419 XPEW 08 /250308SN-B

R

d

l

d

l

s

r

R

hm min

X500 X500 X500 X500

9,52 9,52 12,7 12,7

12,0 13,0 16,0 16,0

3,97 3,97 5,56 5,56

1,2 1,2 1,2 1,2

20 25 20 25

0,06 0,06 0,06 0,06

XDMT_B41

X500

6,35

8,0

3,18

0,8

12,5

0,12

XPEW_B

s



XPNT_C

029557 029486 029561 029562 029563 029564 029567 029568 029569 029570

XPNT06/062.51.5R-C XPNT06/062.51.5R-C XPNT25/250408.R-C XPNT25/250408.R-C XPNT32/320612.R-C XPNT32/320612.R-C XPNT40/40T716.R-C XPNT40/40T716.R-C XPNT50/50T716.R-C XPNT50/50T716.R-C

SC3025 X400 SC3025 X400 SC3025 X400 SC3025 X400 SC3025 X400

8,53 8,53 11,0 11,0 14,1 14,1 17,0 17,0 22,25 22,25

19,89 19,89 26,0 26,0 33,4 33,4 40,0 40,0 52,86 52,86

4,52 4,52 5,31 5,31 6,6 6,6 8,56 8,56 8,53 8,53

-

10,0 10,0 12,5 12,5 16,0 16,0 20,0 20,0 25,4 25,4

0,15 0,15 0,18 0,18 0,20 0,20 0,22 0,22 0,25 0,25

029027 029028 026019 029029 026020

ZDCX1403PDFR-701 ZDCX140320PDFR-701 ZDCX140325PDFR-701 ZDCX140330PDFR-701 ZDCX140340PDFR-701

GH1 GH1 GH1 GH1 GH1

7,59 7,59 7,59 7,59 7,59

16,83 16,83 16,83 16,83 16,83

3,13 3,13 3,13 3,13 3,13

Facet 2,0 2,5 3,0 4,0

-

0,02 0,02 0,02 0,02 0,02

ZDCX 14_ -701

017471 017472 029566 017474 024147 017475 017476 017477 017478 017576 017480 022228 017481 017482

ZDCX330402ER-701 ZDCX330425ER-701 ZDCX330430ER-701 ZDCX330440ER-701 ZDCX330450ER-701 ZDCX330460ER-701 ZDCX330480ER-701 ZDCX530402ER-701 ZDCX530425ER-701 ZDCX530430ER-701 ZDCX530440ER-701 ZDCX530450ER-701 ZDCX530460ER-701 ZDCX530480ER-701

GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2 GH2

13,5 13,5 13,5 13,5 13,5 13,5 13,5 14,8 14,8 14,8 14,8 14,8 14,8 14,8

37,0 37,0 37,0 37,0 37,0 37,0 37,0 64,0 64,0 64,0 64,0 64,0 64,0 64,0

4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76 4,76

0,2 2,5 3,0 4,0 5,0 6,0 8,0 0,2 2,5 3,0 4,0 5,0 6,0 8,0

-

0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03

ZDCX_-701

017467 017484 022215 017486 024146 017487 017488

ZECX32T302ER-701 ZECX32T325ER-701 ZECX32T330ER-701 ZECX32T340ER-701 ZECX32T350ER-701 ZECX32T360ER-701 ZECX32T380ER-701

GH2 GH2 GH2 GH2 GH2 GH2 GH2

11,9 11,9 11,9 11,9 11,9 11,9 11,9

37,0 37,0 37,0 37,0 37,0 37,0 37,0

3,97 3,97 3,97 3,97 3,97 3,97 3,97

0,2 2,5 3,0 4,0 5,0 6,0 8,0

-

0,03 0,03 0,03 0,03 0,03 0,03 0,03

ZECX_-701

025771 029030 026021 029031 026022 029032 029033

ZPCX1404PDFR-701 ZPCX140420FR-701 ZPCX140425FR-701 ZPCX140430FR-701 ZPCX140440FR-701 ZPCX140450FR-701 ZPCX140460FR-701

GH1 GH1 GH1 GH1 GH1 GH1 GH1

9,52 9,52 9,52 9,52 9,52 9,52 9,52

16,83 16,83 16,83 16,83 16,83 16,83 16,83

4,76 4,76 4,76 4,76 4,76 4,76 4,76

Facet 2,0 2,5 3,0 4,0 5,0 6,0

-

0,02 0,02 0,02 0,02 0,02 0,02 0,02

ZPCX_-701






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Expanded Cutting Conditions CVD Coated Grades

ISO

Material

Material Strength

SC3025

X500

MP91M

PVD Coated Grades

PFZ

SP1064

SP4036

SP5464

SP6564

Surface Speed Meters per Minute*