Commercial Crew Program Overview - NASA Spaceflight Forum

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Apr 22, 2011 - CCP is leading NASA's efforts to develop an American-made ... development of commercial end-to- .... Soft
National Aeronautics and Space Administration

Commercial Crew Program Overview Masters Forum 20

Maria Collura April 22, 2011

Commercial Crew Program

CCP Objective CCP is leading NASA’s efforts to develop an American-made commercial capability for crew transportation and rescue services to the ISS following this year's retirement of the space shuttle fleet – Kennedy Space Center will host the program office dedicated to enabling commercial human spaceflight capabilities. – Program Manager (PM) will reside at KSC – Deputy Program Manager located at JSC

Program Mission – Manage the investment in the development of commercial end-toend space transportation systems – Manage the CTS (Crew Transportation System) certification process – Lead the technical and programmatic partner integration and approval functions

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CCP Organization Human Exploration & Operations Directorate C3PO Program

Commercial Crew Program

FAA

ISS Program Technical Authority LSP Program

Systems Systems Engineering & Requirements

Partner Team (Blue Origin)

Launch Vehicle Spacecraft Launch & Recovery Systems Mission Planning & Integration

Partner Team (Boeing)

Partner Integration

Partner Team (Sierra Nevada)

Program Control & Integration

Partner Team (Space X) 3

CCT-1100 Series Documents ESMD-CCTSCR-12.10 Agency and HQ Level Requirements levied on the Program intended to certify a CTS to carry a NASA crewmember to LEO

CCT-PLN-1100 High Level Program Summary of roles, responsibilities, and interfaces between CCP and partners in the development of CTS, and How NASA and the CP will work together to achieve a Certified Human Flight Vehicle

SSP 50808

CCT-REQ-1130 Crew Transportation and Services Requirements - must meet to transport NASA Crew to the ISS

ISS Visiting Vehicle Requirements - must comply with to interface with the International Space Station

CCT-PLN-1120 Crew Transportation Technical Management Processes – summary of technical management processes that support certification and expectations for evidence of compliance

CCT-STD-1150

CCT-STD-1140 Crew Transportation Design Standard Guidelines - provides expectations, and criteria used in evaluation of technical standards

Crew Transportation Operations Standard Guidelines - provides expectations for minimum criteria and practices for operations

CCT-DRM-1110 Crew Transportation System DRMs – potential reference missions for current and evolvable systems architecture designs 4

Insight/Oversight Model – Level of Involvement NASA will perform insight/oversight on the Commercial Partner’s design, development, and certification process to evaluate the end-toend crew transportation system Scientific & Commercial Spacecraft--Contracted

Human Spaceflight

Commercial Crew

COTS & CRS

Low In/Oversight

Launch Services Program

Intense In/Oversight

Commercial Crew Structure and Timelines Title

CCDev

CCDev Round 2

Purpose Develop and demonstrate technologies that enable commercial human spaceflight capabilities.

Mature the Design and Development of elements of the system, such as launch vehicles and spacecraft.

CCDev Round 3

Design of integrated commercial crew systems.

CCP

Mature Development, Test and Certification of end-toend systems.

2010

February Awards

2011

2012

2013-2016

April All Agreements Complete

October Announcement for Proposals

April Awards

May Agreements Complete

Prepared for services to ISS by end of 2016. Today

6 Pre-Decisional – NASA Internal Use Only

Commercial Crew Development (CCDev) •

The NASA Recovery Act stimulus funding, included $50M to stimulate efforts within the private sector to develop and demonstrate technologies that enable commercial human spaceflight capabilities



On February 1, 2010 five partners were announced and received funding: – Blue Origin – Boeing – Paragon – Sierra Nevada Corporation – United Launch Alliance (ULA)



All Agreements were concluded by December 2010, with the exception of ULA and Boeing who received no-cost extensions to April 2011 7

Commercial Crew Development Round 2 CCDev2

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CCDev 2 Summary Participant Name

Work Summary

NASA Funding

Blue Origin

Space Vehicle design to SRR, pusher escape ground and flight testing, and engine pump and thrust chamber testing

$22,005,000

Boeing

CST-100 design maturation to PDR and launch vehicle integration

$92,300,000

Sierra Nevada Corporation

Dream Chaser crew transportation system design maturation to PDR and component testing

$80,000,000

Side-mount LAS engine design maturation and partner-funded crew accommodation prototype

$75,000,000

Total Funding

$269,305,000

SpaceX

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Blue Origin Total NASA funding

• $22M

Description & Features:



Flare



• • •

Bi-directional Fins

Deep-throttling Engines

Launch vehicles – Atlas V – Then on their own Reusable Booster System (RBS) Biconic shape capsule spacecraft • Composite structure Landing system trade study Pusher Escape System Testing Fully Reusable Booster System (RBS) • Post separation, RBS will either ballistic trajectory downrange or restart engines to return to launch site

Comments:

• •

Orbital

Direct docking to ISS Vehicle Mass: 22,000 lbm

Design Reviews Suborbital

Capacity Summary Low Altitude

CC + PM

Goddard

Time

SV + Atlas V

SV + RBS

Subs/Suppliers: NASA Ames Research Center NASA Stennis Space Center ULA

SRR May 2012 kg/Flt

PDR --Max Crew

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Aerojet Lockheed Martin Missiles & Fire Control HSWT U.S. Air Force Holloman High Speed Test Track 10

Boeing Total NASA funding

• $92M

Description & Features:

Ascent Cover Forward Heatshield



Forward Window Side Hatch

Side Window

LAS Roll Thrusters (8)

CM RCS Thrusters (12)

• • •

CM-SM Umbilical

SM RCS Thrusters (28)

Orbital Maneuvering, Attitude Control (OMAC)

Radiators (4) Thruster Doghouse (4)

123456-006

• Orbital insertion

• MECO • LV staging • Spacecraft separation • LV disposal Mission control

Pad operations • Spacecraft arrival at launch pad • Hoist and mate to launch vehicle • Late cargo loading • Crew ingress • Countdown • Launch

Comments: MMOD/Thermal Shield

• • •

Direct docking to ISS 48 hours of autonomous flight operations Vehicle Mass: 30,430 lbs

• Crew ingress • De-orbit preps • Un-docking • Separation

• Rendezvous/proximity operations • Docking • Mated operations • Crew Cargo transfer

Launch

Launch Abort Engine (LAE)

Launch vehicles – Atlas V 412, Delta IV – Compatible with Liberty and F9 CST-100 is a reusable capsule spacecraft Land landing on airbags Integrated bi-propellant SM propulsion system

De-orbit burn

Design Reviews

Orbital operations Spacecraft operations control • Mission planning • Ground processing ops control • Crew training • Cargo manifesting • Integrated testing • Launch operations • Orbital command and control • Landing and recovery control

• SM separation • SM disposal

Capacity Summary Landing

Delta SDR May 2011 kg/Flt

PDR April 2012 Max Crew

1,164

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Subs/Suppliers: Pre-launch processing • Cargo loading • Final test and checkout • Fueling • Ordnance installation • Encapsulation

Assembly, refurbishment and test • Spacecraft element production • Element test and checkout

Software Development and Integration • Flight, Ground, Mission Ops SW Dev • Avionics HW/SW and ISS Integration testing • Mission / Vehicle Common Data System

Recovery • Initial safing • Crew egress • Cargo removal • Load on transporter • Transport to manufacturing for potential reuse

Airborne Systems BA ILC Dover Spincraft

United Space Alliance United Launch Alliance PWR

193879-011.pptx

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Sierra Nevada Corporation Total NASA funding

• $80M

Description & Features:

• •

Launch vehicles – Atlas V-402 – Investigating other options (ATK Booster) Dream Chaser is a Reusable – Piloted Lifting Body, Derived from NASA HL-20 – Onboard hybrid propulsion & high lift provide runway landings for nominal missions and ascent aborts

Comments:

• • •

Direct docking to ISS Vehicle Mass: 27,100 lbm Multiple & Flexible Abort Options (no black zones)

Design Reviews Capacity Summary

SRR May 2011 Cargo (kg/Flt) w/Crew

1,500

PDR May 2012 Max Crew

2

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Subs/Suppliers: United Launch Alliance AEROJET Adam Works Boeing MDA NASA LaRC

United Space Alliance Draper Laboratory SAS Virgin Galactic University of Colorado

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SpaceX Total NASA funding

• $75M

Description & Features:



Dragon Capsule Spacecraft • Cargo version to evolve into crew version • Many systems identical in both • Integrated LAS development and crew accommodations are the focus for CCDev2 • Water landing (helicopter recovery) for early missions and land landing for later missions

Comments: DRAGON AT A GLANCE

WINDOWS Flight-proven and common to cargo and crew Dragon



Design Reviews

DRACO THRUSTERS Flight-proven and common to cargo and crew Dragon GROUND LANDING Propulsive, precise system part of long-term capability



INTEGRATED LAS Offers significant advantages over tower systems

Capacity Summary

Falcon 9 Launch Vehicle • Two-stage – LOX and kerosene Falcon 9/Dragon launches • Successful COTS launch 12/8/10 • 11 more scheduled before crew launch

LAS PDR Sept 2011 kg/Flt

Concept Baseline Review May 2012 Max Crew

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Subs/Suppliers: PICA-X SpaceX system has large factor of safety for ISS reentry

ARES Corporation Odyssey Space Research ATA Engineering Wyle Laboratories Information Systems Laboratories Inc.

Paragon SDC ILC Dover Oceaneering Orbital Outfitters 13

• A successful Commercial Crew Program will: – Transform human spaceflight for future generations – Result in safe, reliable, cost effective crew transportation to LEO and in support of ISS – Free NASA’s limited resources for beyond-LEO capabilities – Reduce reliance on foreign systems

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