FPSO FSO Automation - INTECH Process Automation

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Tel: +971 55 607 3230, +971 553768482. Email: [email protected]. Africa. INTECH Process Automation Nigeria Ltd. 64b
Reliable Control and Automation Solutions for Offshore Applications

FPSO/FSO Automation

Introduction

ZERO INCIDENT MILESTONE

INTECH has been in the Oil & Gas industry for over 23 years, and recognizes the significant level of complexity demanded by FPSO, FSO and subsea projects. Hindrances ranging from political and environmental concerns to location and system reliability risks erect barriers in making reliable decisions for end users. INTECH helps its customers be at ease about key project and operation decisions concerning automation systems. INTECH’s portfolio spans services on 15 FPSO/FSO vessels with solutions ranging from design, engineering and commissioning of MCS and ICSS to long-term resident maintenance services for automation and instrumentation systems. INTECH’s commitment to excellence and strict compliance to international and OEM standards ensures safe, reliable and timely project execution followed by seamless operations.

Electrical and Process Control Systems

Engineering Workstations

Hydraulic Power Unit

Flow Computers

LT

FT

TT

Control Room

Power Management Systems

SIS

F&G

Alarms & Detector

Production

Measurements & Control

Analyzers

PCS

Long term O&M service contracts on six FPSO vessels in Nigeria and Angola since 2007 Highly trained multi-disciplinary O&M staff with average 8-10 years of experience Experience of ICSS startup, commissioning and O&M, Analyzers maintenance, and advanced solutions for offshore assets including thirteen FPSO/FSO vessels around the world Over 1,000,000 man-hours without any incidents or injuries All this is further enhanced with over 2000 man-years of experience in system design, engineering, commissioning and maintenance

100,000 Man-hour services on FPSOs across the world without Lost Time Injuries (LTI), and 3000 days without Days Away From Work (DAFW) from occupational injuries

ICSS/DCS

Master Control Station

Optimization & Maintenance History (O&M)

Generator Control

Relays

Speed Drives

Switchgear MCC

Gas Processing

Inlet

Servers

SCADA RTU

Historian

Engineering Workstations

Operator Workstations

Telemetry & Navigation Aids

Offloading

Flaring Pipeline

PT

Transmitters

Separator

FPSO

Valves and Chokes

Compressors

Re-injection

Storage Tanks

Gas Metering

Oil Processing

Umbilicals

Re-injection

Choke Valves

Control Valves

Actuators

Subsea Wellheads

Subsea Production Manifold

Water Tank

Storage Tanks

Oil Pumping Station

Oil Metering

Offloading-Hose

Offloading

Legend: (INTECH’s Offerings) Supply & Services

Services Only

Solutions Offered Operations & Maintenance

On-Call Operations & Maintenance Solutions Resident Operations & Maintenance Solutions Remote Operations & Maintenance Support Operations & Maintenance Training Solutions

Master Control Station (MCS)

Vendor-neutral MCS Interconnectivity between different vendors’ subsea equipment Singular set of controls for all variations of subsea equipment Open Architecture – Easily modified and quick availability

Hydraulic Power Unit

The heart of subsea production equipment Provides hydraulics to actuate subsea devices in extreme pressures Provides high availability and reliability INTECH provides Engineering, Design and Integration of HPUs Single source integration of MCS and HPU for subsea operations

Wellhead Hydraulic Control Panel

Single and multiple Wellhead Control Panels Removable drawer module type or integrated fixed assemblies Fully enclosed assembly with the Hydraulic Power Unit Local and remote operation enabled system Option for SCADA based control

Integrated Control Systems

Complete offering including basic PLC and RTUs to fully integrated ICSS systems and third party startup & commissioning Vendor neutral automation systems expertise Proven for reducing operating costs and improving facility safety and efficiency

Alarm Management and Advanced Reporting Solutions

Provides alarm management and rationalization to reduce needless alarms and operator loading Ensures smoother operation and quicker operator response Dashboards and enterprise reporting allow easy logging and reporting at all corporate levels

Fire & Gas/Safety Integrated Systems

Constantly monitor facility activity for hazardous conditions High quality SIL3 and industrial standards compliant systems Tightly integrated with the main control system to enhance overall facility availability and reliability Seamless integration reducing project, maintenance and shutdown costs

Power Management System

Complete power management including load-shedding, load inhibit and essential bus recovery Extensive simulation for trainings and understanding electrical network control Customizable & scalable in size, performance and functionality with capability to integrate with supervisory & subordinate systems

Condition Monitoring Systems

Monitors facility equipment, predicts and performs maintenance against foreseeable outages Improves uninterrupted plant usage Identifies and predicts possible equipment wear out Dedicated maintenance support team available separately

Control Loop Performance Optimization

Measurement, diagnosis and optimization solution for all critical control loops on a vessel Improves assets’ life and productivity

CCTV, LAN, WIFI, Control Buildings

Seamlessly integrate with disparate control systems Provide transparent visibility at the highest corporate levels Eases the lives of plant & business managers

Power and Energy Management

Ensures sufficient power for operating conditions Monitors & controls load and status of generator sets & power system Improves reliability of electrical distribution and optimizes generation Designed on tested and proven load sharing and load shedding philosophies Solutions customized to local requirements across the world

Electric Power Unit

Designed to cater for unique requirements Signal-over-power / hybrid copper and fiber umbilical interface Developed in close collaboration with subsea vendors to ensure system integrity

Vendor Neutral - Best Fit Design Complete Life-cycle Services Safe & Reliable Operations

Operation & Maintenance

Standa rd

o Pr ic l In te g te d A p p ra

Lifecycle Management

Conceptual Design /Feasibility Study

t at io n aM anag

Testing IFAT / FAT

cations tifi er

anagem ect M j e o Pr ndor Neutr nt al Ve C s

e m ent

Commissioning & Startup

c a C at e s s o d e s i miz D io n O pt S yste m s

Integration

PreFEED/ FEED

Detail Design & Engineering

Efficient Delivery

Best Fit Solution

Why INTECH Global Presence

Experience

Project Foot Print in 35+ Countries with offices in 14 countries around the World

23+

Business years

2000+ Engineering Man-Years

What Our Customers Say... “I would like to commend INTECH's on-site team for going beyond individual primary responsibilities, exhibiting a diverse skill set to progress towards project completion.”

“After successful commissioning I would express my satisfaction at duly meeting the project schedule. The work was done in most professional manner and we shall favourably consider your company for future work.”

“INTECH exceeded all our expectations during project execution, right from design to project management. We will be recommending INTECH for future projects.”

Project Supervisor

Sr. Engineer

Project Manager

EPC

End User

Americas

Asia

Middle East

INTECH Process Automation Perú S.A.C. Av. República De Panamá N°3030 Oficina 7a San Isidro, Lima, Perú Tel: +511 606 6849 Cel: +51 982117562

PT INTECH Process Automation Rukan Permata Senayan, Blok C Nomor 5, 4th Floor, Jalan Tentara Pelajar, Kebayoran Lama, Jakarta Selatan, 12210 Indonesia Tel & Fax: +62 21 579 49 444

INTECH Process Automation Inc. Br. G-201 Al-salah Tower, P.O. Box 4270, Al-khobar - 31952, Kingdom Of Saudi Arabia Tel: +966 13 8966052, +966 13 8966053

WORLD HQ INTECH Process Automation Inc. 4903 W. Sam Houston Parkway N. Suite A-100 Houston, TX 77041, USA Tel: +1 713 849 1000 Fax: +1 713 856 0785

Europe

INTECH Process Automation Sarl 168 Avenue Charles De Gaulle, 92 522 Neuilly-sur-seine Cedex, France [email protected]

Central Asia

INTECH Process Automation LLP. 5A Erniyazova Str. Atyrau, Kazakhstan Tel: +7 7122 32 01 16 Fax: +7 7122 32 00 52

INTECH Process Automation Pte. Ltd 600 North Bridge Road, #23-01 Parkview Square, Singapore 188778 Tel: +65 68289118 Fax: +65 68289112

Vendor Expertise

linkedin.com/company/intech-process-automation facebook.com/Intechprocessautomation

Africa

INTERNATIONAL HQ INTECH Process Automation FZCO P.O. Box 61479, RA08ZC01, JAFZA, DUBAI, United Arab Emirates Tel: +971 4 8810056 Fax: +971 4 8810057

INTECH Process Automation (Shanghai) Co. Ltd. Room 1605c, 16f Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District, Shanghai 200030 – P.R.C. Tel: +86 21 2426 1951 Fax: +86 21 2426 1877 INTECH Process Automation Pvt. Ltd. 2nd Floor, Commercial Building #2 PCSIR Phase – II Lahore 54782, Pakistan Tel: +92 42 111 468 324, 3531 2509/11 Fax: +92 42 3531 4149

OEM

INTECH Process Automation Nigeria Ltd. 64b, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, Nigeria Tel: +234 905 3992976 Liaisons Office, Victoria Islands Lagos, Nigeria Tel: +234 805 9330560 [email protected]

INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766 North Africa Operations Tel: +971 55 607 3230, +971 553768482

INTECH Process Automation Inc. (Sucursal De Angola) Casa Nº B07, Condominio Boulevard, Via Al16, Talatona, Luanda - Republica De Angola Tel: +244 222 720 471 Fax: +1 281 377 3455 [email protected] [email protected]

Email: [email protected]

www.intechww.com

Standards & Certifications

* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH. © 2016. All rights reserved by INTECH Process Automation Inc.