General catalog for Compressed Air, Gas and Vacuum Solutions

0 downloads 539 Views 48MB Size Report
Mar 19, 2017 - work reliably in dusty conditions and offers long service intervals. ...... Mean noise level measured at
General catalog for Compressed Air, Gas and Vacuum Solutions

Download a QR Reader and scan the code to read this catalog on your tablet.

For 140 years, WE HAVE INCREASED OUR CUSTOMER'S PRODUCTIVITY. Atlas Copco is an industrial group with world-leading position in products and services that deliver sustainable productivity. The company was founded in Sweden in 1873, celebrating 140 years of successful business in 2013. Today, we have sale and service operations in more than 170 countries. The voices of our customers around the world are very important to us. By listening to customers we learn about what we do well and what we need to improve. Each year, we open new customer centers in emerging markets, always with a long-term commitment to local customers and partners. Atlas Copco Compressor Technique provides gas and process compressors, expanders, air and gas treatment equipment as well as air management systems and service for industrial applications. In this catalogue you will find our comprehensive offering of energy efficient compressed air, gas and vacuum solutions to help improve customers sustainable productivity.

Committed to Sustainable Productivity

Drivers of innovation from idea to customer benefit

We want to put our customers ahead of their competition. For Atlas Copco, energy efficiency is always a top priority and a strong incentive to seek new and better solutions.

Sustainable development

Our continuous drive to further reduce the carbon footprint, to find new and better ways of utilizing materials and to minimize waste has resulted in numerous innovations.

By making our equipment as energy efficient as possible, we help our customers to reduce their impact on the environment. This can help them to promote their products as sustainable solutions in the marketplace.

Atlas Copco has set very high environmental targets for our operations as well as for our equipment.

A lot of new opportunities relate to the development of intelligent controls and monitoring systems. Further development of oil-free and low pressure technology will open up opportunities to reach new heights in air efficiency.

For our operations, we are continuously reducing the environmental impact in key areas such as energy consumption, water consumption, CO2 emissions, and waste.

For the oil-injected technology, continuous innovations and new solutions make this technology a strong contributor to customer efficiency and energy savings for the future.

A large majority of our employees already work in companies that are triple certified (ISO 9001, ISO 14001 and OHSAS 18001). By the end of 2013 Compressor Technique is committed to having triple certifications for all of our operations.

An industry benchmark Our achievements are also recognized externally and we are perceived as an industry benchmark in many areas. For example, we are listed in the Dow Jones Sustainability index as one of the world’s most innovative companies. And at the World Economic Forum in Davos in Switzerland we were listed as the 10th most sustainable company in the world. We have been on that list six times.

ISO 9001 We have the quality leading role in the Industry. We trust the customer introduced.

ISO 14001 The Environmental Management System is an integrated part of any business process at Atlas Copco Airpower.

OHSAS 18001:1999 International Labour and Health and Safety Management system

3

Committed to Sustainable Productivity

Energy efficiency is our benchmark Wir wollen bei unseren Kunden und Geschäftspartnern First in Mind – First in Choice® sein. Dieses Ziel verfolgen wir, indem wir ses Ziel verfolgen wir, indem wir uns unseren unseren unseren von unseren wichtigsten Werten leiten la uns von unseren wichtigsten Werten leiten lassen: Interaktion, Engagement und Innovation.

Compressed air is simply indispensable in many processes today, so it is all the more astonishing that many businesses have long since disregarded the most significant cost factor in compressed air supply - the cost of energy. Approximately 80% of the total life-cycle cost is apportionable to energy! For this reason, Atlas Copco has been striving for greater energy efficiency for many years, with the aim of boosting our customers' productivity in the long term. "Committed to sustainable productivity" is the standard we bear. Nevertheless, we are always seeking to develop new, more efficient drive systems and to better tailor individual components to overall designs. Today, operators are able to run their systems consistently at the optimum operating point and to ensure that all machines are used to full capacity. The result in both cases is a lower electricity bill. When scrutinizing the lifecycle costs of compressed air systems, investments in energy efficient systems always pay off. This is particularly true when it comes tov heat recovery: Compressors generate heat energy which can be harnessed for other purposes in the operating environment. We have the experience and technical means at our disposal to implement appropriate solutions. Electrical energy that has been expended once, for instance, can be reused in the form of thermal energy: To bolster hall heating, heat warm water or warm up processes. Heat recovery quickly pays for itself. We offer compressors already equipped with these systems, but there are also retrofitting options available for existing systems.

4

Committed to Sustainable Productivity

Variable Speed Drive (VSD): reducing energy costs

In the company's relentless quest to cut costs and develop innovative products, Atlas Copco unveiled the pioneering variable speed drive (VSD) technology in 1994. VSD delivers considerable energy savings, and in doing so preserves the environment for future generations. By continually investing in research and development, Atlas Copco is able to offer a wide range of integrated VSD compressors.

Fluctuating compressed air demand in 92% of all systems In almost every production environment, air demand fluctuates based on a number of factors (time of day, week or even month). Extensive measurements and studies of compressed air demand profiles show that compressed air demand varies considerably in 92% of all compressor and fan systems. Compressed air demand is found to be relatively stable in just 8% of all systems. Tests have indicated that VSD compressors and fans save energy in these situations too.

Watch This Sign!

Profile 1

Profile 2

Profile 3

28% of all systems Factory in two-shift operation, inoperative at weekends: irregular air demand

8% of all systems Factory in two-shift operation, inoperative at weekends: typical area of operation at "constant" speed

64% of all systems Factory in 24-hour operation: low demand at night, high demand during the day

35 %

Cost over entire service life of compressor and fan 35% energy savings on average VSD technology from Atlas Copco adjusts the motor speed to the air demand automatically, achieving substantial energy savings of 35% on average. Over the entire service life of a compressor or fan,

Energy savings with VSD

Investment

costs can be reduced on average by 22%. What's more, thanks to lower system pressure, VSD dramatically reduces the energy requirements in the overall production process.

Maintenance

Energy

5

Committed to Sustainable Productivity

The leader in oil-free compressed air technology

Oil-free air is used in all kinds of industries where air quality is paramount for the production process and end product. These applications include food and beverage processing, the pharmaceutical industry (manufacturing and packaging), wastewater treatment, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.Contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage, making Class 0 an industry standard. First in oil-free air technology Over the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification. Eliminating any risk As the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TÜV found no traces of oil at all in the output air stream. Thus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0 certification, but also exceeds ISO 8573-1 CLASS 0 specifications.

6

Download a QR Reader and scan the code for more infomation about www.classzero.com.

CLASS

Concentration total oil (aerosol, liquid, vapor) mg/m3

CLASS 0 means:

0

As specified by the equipment user or supplier and more stringent than class 1



Zero risk of contamination.

1

< 0.01



Zero risk of damaged or unsafe products.

2

< 0.1



Zero risk of losses from operational downtime.

3