times equivalent multi-ply or steel cord belts. Splice. KordFlex® with our high integrity. Finger Splice! Only availabl
INDUSTRIAL PRODUCTS
C O N S T A N T L Y
M O V I N G
F O R W A R D
w w w. fe n n e rd u n l o p a m e r i c a s. co m
Fenner Dunlop Engineered Conveyor Solutions
the production process starting with our
manufactures a full range of conveyor belts that
unique state-of-the-art fabric weaving facility
consistently outperform the competition in
in Lavonia, GA. Production is then passed on
rigorous above-ground industrial applications.
to our conveyor belt manufacturing plants in
With over 150 years of manufacturing experience,
Toledo, OH, Port Clinton, OH, and Bracebridge,
four ISO 9001 certified manufacturing facilities,
Ontario. Focused attention is given to each
and top-of-the-line service capabilities, Fenner
belting order to ensure that the materials and
Dunlop ECS delivers measurable, sustainable
processes used to produce a belt will assist
results in the field, day in and day out.
the end-user in reducing costs, maximizing uptime, and improving revenue.
Fenner Dunlop ECS produces the highest quality fabric and steel cord conveyor belts for industrial
Fenner Dunlop ECS offers belting solutions
applications. At Fenner Dunlop, we hold quality
for all of your industrial needs. By conducting
control to the highest regard. We accomplish this
extensive research and development based
through ensuring the integrity of our conveyor
on local markets, Fenner Dunlop provides a
belt manufacturing by monitoring each step of
comprehensive product line well suited for conveying aggregates, cement, heavy ores, forest products, scrap metal, grain, oil sands, and precious metals. No matter how rigorous the application, Fenner Dunlop will design, produce, and install a customized total engineered conveyor solution.
2
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Construction T Carcass R U C T I O N 4 - 17 UsFlex® and Super UsFlex® 4 KordFlex® 6 NovaCore® 8 PSR® 10 RockMaster® 14 DynaFlight® 16
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Aggregates 22 - 23 Precious Metals 24 - 25 Cement Plants, Steel Mills, Foundries, Potash 26 - 29 Oil Sands 30 - 31 Wood, Pulp, & Paper Products 32 Log Handling 33 Power Generation 34 Grain 35 Specialty 36 - 37 E
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ECSUProducts D C T S 38 - 47 Diagnostic 38 - 41 Cleaners 42 - 43 Idlers 44 - 45 Belt Wizard 46 - 47
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UsFlex® and Super UsFlex® - Premium Carcass Our premium, longest-lasting fabric belts
UsFlex® is a revolutionary concept in straightwarp conveyor belts. Choose either the Single Unit S Series or Double Unit D Series for Outstanding carcass style and tension rating. Our high performance manufacturing specs meet the needs of your toughest applications.
Fill
Binder Warp
Basic Straight Warp
Features and Benefits UsFlex is different from the competition. We use heavyweight straight yarns in parallel planes – lengthwise and crosswise – locked together with a unique binder to concentrate belt strength. No traditional crimp-weave in plain or crows-feet patterns here. Our parallel planes reinforce like the multiple plies of old-fashioned belts but without the crimping that weakens and stretches the yarn. And our binder is a built-in breaker to resist impacts and punctures.
Choose UsFlex for best value – • Get longer belt life in tough service • Greater cost savings per ton conveyed • Greater rip, tear and impact resistance • High strength • Excellent load support, troughability, and tracking • Increased insurance against belt damage • Impact resistance up to three times greater than traditional plied belt construction • Longitudinal rip resistance more than five times equivalent-rated multi-ply belts
Straight-warp Construction
® Super UsFlex is the toughest version of the UsFlex line. The series is a safer, more reliable and lower cost alternative for steel cord.
UsFlex® Tension Ratings Series S2 = 245 PIW Series S3 = 330 PIW Series S4 =Binder 440 PIW Warp Fill Series S5 = 550 PIW
Series D6 = 660 PIW Series D8 = 800 PIW Series D10 = 1000 PIW Series Basic D12Straight = 1250Warp PIW Series D15 = 1500 PIW
Key Features • • • •
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Greater rip, tear and impact resistance Highest strength Excellent load support, troughability and tracking Longer rolls than steel cord for fewer splices
Super UsFlex® Tension Ratings Series D 18 = 1800 PIW Series D 20 = 2000 PIW
UsFlex® SPECIFICATION TABLE -‐ IMPERIAL GENERAL DATA
GENERAL DATA
Carcass Style Number of Plies Carcass Gauge3 (in) Carcass Weight4 (lb/in/V) ElasWc Modulus (lbs/in)
UsFlex S2 UsFlex S3 1 1 0.107 0.139 0.031 0.043 25000 35000
UsFlex S4 1 0.142 0.044 45000
Super UsFlex S5 UsFlex D5 UsFlex D6 UsFlex D8 UsFlex D10 UsFlex D12 UsFlex D15 UsFlex D18 1 2 2 2 2 2 2 2 0.169 0.234 0.27 0.3 0.32 0.388 0.439 0.45 0.058 0.096 0.112 0.124 0.137 0.162 0.187 0.204 50000 58000 50000 60000 70000 85000 92000 104,000
CONVEYOR BELT SPECIFICS Max Tension RaWng2 (PIW) Troughing/Empty1 -‐ Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers
245
330
440
550
550
660
800
1000
1250
1500
1800
16 20 24
20 24 30
24 30 36
24 30 36
24 30 36
24 30 36
30 36 42
30 36 42
30 36 42
30 36 42
36 42 48
Load Support1 – Max Belt Width (in) 20 deg idlers 0 – 40 lbs/V3 20 deg idlers 41 – 80 lbs/V3 20 deg idlers 81 – 120 lbs/V3 20 deg idlers over 120 lbs/V3
60 48 42 36
72 66 60 48
84 72 66 60
84 72 72 66
84 84 84 72
96 84 84 72
96 96 84 84
96 96 84 84
96 96 84 84
96 96 84 84
96 96 96 96
35 deg idlers 0 – 40 lbs/V3 35 deg idlers 41 – 80 lbs/V3 35 deg idlers 81 – 120 lbs/V3 35 deg idlers over 120 lbs/V3
48 36 36 30
66 54 48 42
72 60 54 48
72 66 60 54
84 72 66 60
96 84 72 72
96 96 84 84
96 96 84 84
96 96 84 84
96 96 84 84
96 96 96 96
45 deg idlers 0 – 40 lbs/V3 45 deg idlers 41 – 80 lbs/V3 45 deg idlers 81 – 120 lbs/V3 45 deg idlers over 120 lbs/V3
42 36 30 24
54 48 42 36
60 54 48 42
66 60 54 48
72 72 60 54
96 84 72 66
96 96 84 72
96 96 84 72
96 96 84 84
96 96 84 84
96 96 96 96
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
16 14 12
18 16 14
20 18 16
20 18 16
24 20 18
30 24 20
36 24 20
36 30 24
36 30 24
36 30 24
42 36 30
Maximum Tension RaWng (PIW) “Grain, Wood Chip” Service (50 lb/V3) 195 “Industrial” Service (100 lbs/V3) 175
280 250
370 330
440 400
440 400
550 480
690 620
870 775
1060 940
1150 1050
1150 1050
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
16 14 12
18 16 14
20 18 16
20 18 16
24 20 18
30 24 20
36 24 20
36 30 24
36 30 24
36 30 24
36 30 24
Maximum Bucbet ProcecWon (in) “Centrifugal” Elevators “ConWnuous” Elevators
8 7
10 9
10 10
10 12
12 13
14 15
15 16
16 18
17 20
18 22
18 22
ELEVATOR BELT SPECIFICS
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 UsFlex tension ratings reflect a minimum 10:1 safety factor through the 660 piw offering and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to the carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to the carcass weight to obtain the appropriate overall belt weight.
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KordFlex®- Premium Carcass Our premium Aramid reinforced conveyor belt
Revolutionary high-strength Aramid fibers
Aramid Aramid – a high-strength fiber used in many demanding industrial applications – has been called the most important man-made fiber since nylon.
Our innovative straight-warp carcass, the KordFlex® “K” series, optimizes tension rating and tear resistance.
Our Aramid fibers are engineered to give high strength, light weight and durability in rubber products. Its unique balance of properties makes it ideal for conveyor belts.
KordFlex® meets your needs in the toughest applications with a 10:1 safety factor.
Straight-warp construction Our lengthwise and crosswise belt strength lies in parallel planes of heavyweight, high tenacity straight yarns locked together by a unique binder. Each plane provides the reinforcing effect of multiple plies of conventional fabric without the crimping that weakens yarns and causes stretch. The carcass binder is a built-in breaker that resists impact and puncture. The KordFlex straight warp shown here is Aramid fiber.
Fill
Binder Warp
Basic Straight Warp
Aramid has the highest specific modulus of any conventional non-steel reinforcement. Like steel, Aramid fibers offer high tenacity, low elongation and creep, and good thermal stability. But unlike steel, Aramid retains low density, chemical and fatigue resistance, and the handling of a synthetic fiber. Aramid has the highest strength-to-weight ratio of all conveyor belt reinforcements – more than twice our synthetic fibers (polyester and nylon), and five times that of steel. Aramid fibers have a fatigue resistance under pressure equal to nylon and superior to steel.
DynaBreaker l and ll with UsFlex Tensile Properties of Different Materials Tenacity (mn/tex)
TENACITY / ELONGATION
DynaBreaker I and II breaker fabrics are engineered with the properties and characteristics of our premium UsFlex carcass construction. Please see the UsFlex product page in the Carcass Section for more information.
2500
Aramid Steel Polyester Polyamide
2000 1500 1000 500
10
6
20 Elongation (%)
The new standard in breaker fabrics for protection beyond detection
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Splice KordFlex® with our high integrity Finger Splice!
Only available from Fenner Dunlop!
GENERAL DATA GENERAL DATA Carcass Style Number of Plies Carcass Gauge (in) Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in)
KordFlex KordFlex KordFlex KordFlex KordFlex K8 K10 K12 K16 K20 1 1 1 1 1 .140 .150 .170 .190 .200 .074 .0 77 .082 .085 .093 213,130 266,670 333,330 426,670 495,000
CONVEYOR BELT SPECIFICS Max Tension Rating (PIW)
800
1000
1250
1600
2000
36 36 36
36 36 36
36 36 36
36 36 36
36 36 36
Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers
Load Support – Max Belt Width (in) 20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers
0 – 40 lbs/ft 41 – 80 lbs/ft 81 – 120 lbs/ft over 120 lbs/ft
60 60 48 48
72 72 72 60
84 84 84 72
84 84 84 84
84 84 84 84
35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers
0 – 40 lbs/ft 41 – 80 lbs/ft 81 – 120 lbs/ft over 120 lbs/ft
54 54 42 42
72 72 60 54
84 84 84 60
84 84 84 72
84 84 84 84
45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers
0 – 40 lbs/ft 41 – 80 lbs/ft 81 – 120 lbs/ft over 120 lbs/ft
48 48 42 42
60 60 60 48
72 72 72 60
84 84 84 72
84 84 84 84
24 20 18
26 22 20
28 24 22
30 26 24
36 32 30
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
Key Features • Longer belt life in tough service • Low stretch belt with near steel cord specs for take-up travel • Lighter weight for more energy savings/ton • Less downtime, faster splicing than steel cord • Greater rip, tear and impact resistance • Excellent load support, troughability and tracking • Longitudinal rip resistance more than five times equivalent multi-ply or steel cord belts
KordFlex Tension Ratings Series K8 = 800 PIW 1400 N/mm Series K10 = 1000 PIW 1750 N/mm Series K12 = 1250 PIW 2000 N/mm Series K16 = 1600 PIW 2800 N/mm Series K20 = 2000 PIW 3500 N/mm
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NovaCore®- Select Carcass Convey bulk materials faster and more reliably with this advanced flexible belt core.
Crimped-warp polyester yarns – provide high strength and low stretch Binder yarns – lock the carcass together
Fill yarns – strong, stable under load for excellent rip, tear and
Key Features • Outperforms similarly priced competitive standard and select products in PIW, rip resistance, tear resistance, and impact resistance
impact resistance
• Prolonged splice life for mechanical fasteners or state-of-the-art finger-splices thanks to our unique fabric weave
Applications: • Mines: Copper, Gold, Limestone, Potash, Salt • Power Plants: Coal handling
• Use smaller pulleys and get superior troughability, tracking and load support with smaller gauge NovaCore® carcass compared to similar tension-rated multi-plied, fabric belting
• Preparation Plants • Rock and Aggregate Mining
• Highly resistant to edge ravel, moisture, mildew and acid mine water due to fabric construction and treatment • Available in 300, 400 and 600 PIW constructions
®
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NovaCore™ Specification Table - “Imperial” GENERAL DATA GENERAL DATA Carcass Style
Belt Style Number of Plies Carcass Gauge3 (in) Carcass Weight4 (lb/in/ft) Elastic Modulus (lbs/in) Carcass Safety Factor
NovaCore F3 1-300 1 0.13 0.04 27,000 10:1
NovaCore™ Specification Table - “Me NovaCore F4 1-400 1 0.14 0.04 30,000 10:1
NovaCore F6 1-600 1 0.17 0.06 40,000 10:1
CONVEYOR BELT SPECIFICS CONVEYOR BELT SPECIFICS 2
Max Tension Rating (PIW)
GENERAL DATA Carcass Style Belt Style Number of Plies Carcass Gauge3 (mm) Carcass Weight4 Kg/m2) Elastic Modulus (M/mm) Carcass Safety Factor CONVEYOR BELT SPECIFICS Max Tension Rating2 (N/mm)
300
400
600
Troughing/Empty - Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers
20 24 30
24 30 36
24 30 36
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 35 degree idlers 45 degree idlers
Load Support1 – Max Belt Width (in) 20 deg idlers 0 – 40 lbs/ft3 20 deg idlers 41 – 80 lbs/ft3 20 deg idlers 81 – 120 lbs/ft3 20 deg idlers over 120 lbs/ft3
72 66 60 48
84 72 66 60
84 72 72 66
Load Support1 – Max Belt Width (mm) 20 deg idlers 0 – 640 kg/m3 20 deg idlers 641 - 1280 kg/m3 20 deg idlers 1281 – 1920 kg/m3 20 deg idlers over 1920 kg/m3
35 deg idlers 0 – 40 lbs/ft3 35 deg idlers 41 – 80 lbs/ft3 35 deg idlers 81 – 120 lbs/ft3 35 deg idlers over 120 lbs/ft3
66 54 48 42
72 60 54 48
72 66 60 54
35 deg idlers 0 – 640 kg/m3 35 deg idlers 641 - 1280 kg/m3 35 deg idlers 1281 – 1920 kg/m3 35 deg idlers over 1920 kg/m3
45 deg idlers 0 – 40 lbs/ft3 45 deg idlers 41 – 80 lbs/ft3 45 deg idlers 81 – 120 lbs/ft3 45 deg idlers over 120 lbs/ft3
54 48 42 36
60 54 48 42
66 60 54 48
45 deg idlers 0 – 640 kg/m3 45 deg idlers 641 - 1280 kg/m3 45 deg idlers 1281 – 1920 kg/m3 45 deg idlers over 1920 kg/m3
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension 41 – 60% belt rated tension Up to 60 % belt rated tension
18 16 14 0
20 18 16 0
24 20 18 18
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ELEVATOR BELT SPECIFICS ELEVATOR BELT SPECIFICS
Maximum Tension Rating (PIW) “Grain, Wood Chip” Service (50 lb/ft3) “Industrial” Service (100 lbs/ft3)
240 210
320 280
480 420
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension 40 – 60% belt rated tension Up to 60% belt rated tension
18 16 14 0
20 18 16 0
24 20 18 18
Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators
10 10
10 10
12 12
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension 1 Troughability and Load Support values 41 –can 60% belt ratedbytension be influenced certain cover gauge 00 –and 40% belt rated tension used. When compound combinations in doubt, please contact your FDA ELEVATOR BELT SPECIFICS representative for selection guidance. Maximum Tension Rating (N/mm) 2 NovaFlex tension ratings reach a minimum “Grain, Wood Chip” Service (800 kg/m3) 10:1 safety factor through the 6003 PIW “Industrial” Service (1600 kg/m ) offerings. With the appropriate fastener selectionPulley and installation, 4:1(mm) minimum Minimum Diameters mechanical fastener factors can 81 – 100% belt ratedsafety tension be80% achieved. 61 – belt rated tension 3 –Add the belt appropriate cover gauge to this 40 60% rated tension carcass to obtain the approximate 00 – 40% gauge belt rated tension overall belt thickness. Maximum Bucket Projection (mm) 4 Add the appropriate cover weight to this “Centrifugal” Elevators carcass weight to obtain the appropriate “Continuous” Elevators overall belt weigh
1. Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2. NovaFlex tension ratings reach a minimum 10:1 safety factor through the 600 PIW offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3. Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.
1. Troughability and Load Support values can be in uenced by certain c combinations used. When in doubt, please contact your FDA represe 2. NovaFlex tension ratings reach a minimum 10:1 safety factor through With the appropriate fastener selection and installation, 4:1 minimum safety factors can be achieved. 3. Add the appropriate cover gauge to this carcass gauge to obtain the
4. Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
4. Add the appropriate cover weight to this carcass weight to obtain the
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PSR®- Select Carcass
Longer belt life and greater cost savings!
Measurable, sustainable results… day in and day out PSR, Fenner Dunlop’s premium plied belting, is what you want for heavy duty applications where you expect many years of service. The true workhorse in the belting industry, PSR is custom engineered for each application to ensure minimum downtime and maximum haulage.
Applications: • • • • • • • • •
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Aggregates Wood/paper products Sand & gravel Precious metals Steel/foundries Power generation Cement plants Coal/prep plants Ports terminals
Features and Benefits • Economical product • Unsurpassed resistance to abrasion, cutting, gouging and tearing • Outstanding wear characteristics • Excellent cover adhesion to carcass plies • Low stretch • Excellent load support and troughability • Resistant to moisture and mildew
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PSR®- Select Carcass Specification Table - Imperial
GENERAL DATADATA GENERAL Fabric Ply Carcass Style Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in)
CONVEYOR SPECIFICS CONVEYOR BELT BELT SPECIFICS 2 Max Tension Rating (PIW) 1 Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers
PSR 80 2-160 2 .110
2-220 2 .122
PSR 110 3-330 4-440 3 4 .176 .216
5-550 5 .276
2-250 2 .132
PSR 125 3-375 3 .188
4-500 4
.052 26000
.054 35000
.081 45000
.101 55000
.131 65000
.059 30000
.087 35000
.110 55000
160
220
330
440
550
250
375
500
14 18 NR
16 20 24
20 24 30
24 30 36
30 30 36
16 20 24
20 24 30
30 30 36
.234
1
Load Support – Max Belt Width (in) 20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers
0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3
36 30 30 NR
48 42 36 30
60 54 48 42
72 66 60 54
72 72 66 60
54 48 42 36
72 60 54 48
84 72 66 60
35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers
0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3
36 24 24 NR
42 36 30 24
54 48 42 36
72 60 54 48
72 72 60 54
48 42 36 30
60 60 54 42
72 66 60 54
45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers
0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3
30 24 NR NR
42 36 30 24
48 42 36 30
60 54 48 42
72 66 54 48
48 36 30 NR
60 54 48 36
72 60 54 48
14 12 10
16 14 12
20 18 16
26 20 16
30 24 20
16 14 12
20 18 16
28 24 20
120 100
190 170
280 250
370 330
475 425
210 195
320 290
425 390
16 14 12
16 14 12
20 18 16
26 20 16
30 24 20
16 14 12
20 18 16
26 20 16
6 NR
6 5
8 7
10 10
10 12
7 6
9 8
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Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
ELEVATOR SPECIFICS ELEVATOR BELTBELT SPECIFICS Maximum Tension Rating (PIW)
“Grain, Wood Chip” Service (50 lbs/ft 3 ) “Industrial” Service (100 lbs/ft 3 )
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators
1 1 Troughability andLoad Load Support values be influenced certain gauge and compound Troughability and Support values can becan influenced by certain by cover gaugecover and compound combinations used.combinations When in doubt,used. please contact When in doubt, pleaseforcontact your FDA your FDA representative selection guidance . . representative for selection guidance. PSR tension tension ratings reflect a minimum 10:1 safety through 750 PIWthe offerings, and an 8:1 minimum factor for the remaining higherfor the 2 2 PSR ratings reflect a minimum 10:1factor safety factorthethrough 750 PIW offerings, andsafety an 8:1 minimum safety factor tension offerings. the appropriate selection and installation, 4:1selection minimum mechanical fastener 4:1 safety factors can be achieved. remaining higherWith tension offerings.fastener With the appropriate fastener and installation, minimum mechanical 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. fastener safety factors can be achieved. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
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2-300 2 .150 .066
PSR 150 3-450 4-600 5-750 3 4 5 .183 .081
.252 .114
.321 .147
2-400 2
3-600 3
.186 .083
.237 .108
PSR 200 4-800 5-1000 4 5 .324 .153
.411 .197
6-1200 6 .498 .242
37000 47000 57000 67000 44000 72000 82000 105000 132000
2-500 2
PSR 250 3-750 4-1000 5-1250 3 4 5
.198 .255 .348 .441 .087 .116 .162 .209 62000 72000 90000 98000
PSR 300 2-600 3-900 4-1200 2 3 4
PSR 500 5-1500 3-1500 4-2000 5 3 4
.182 .285 .388 .491 .432 .584 .077 .130 .182 .235 .186 .258 63000 84000 100000 108000 108000 134000
300
450
600
750
400
600
800
1000
1200
500
750
1000
1250
600
900
1200
1500
1500
2000
18 20 28
24 30 36
30 36 42
36 36 42
20 24 30
28 30 36
30 36 42
36 42 48
42 48 54
24 30 36
30 36 42
36 42 48
42 48 54
28 30 36
30 36 42
36 42 48
48 54 60
42 48 54
48 54 60
60 54 48 42
72 60 54 48
84 84 72 66
84 84 84 72
66 60 54 48
84 72 66 60
96 96 84 72
96 96 84 84
96 96 84 84
72 66 60 54
84 72 72 60
96 96 84 72
96 96 84 84
72 72 60 54
96 84 72 66
96 96 84 72
96 96 84 84
96 96 84 84
96 96 84 84
54 48 42 36
60 60 54 42
84 72 66 54
84 72 66 60
60 54 48 42
72 60 54 48
96 84 72 60
96 84 72 66
96 96 84 84
66 60 54 48
72 66 60 54
96 84 72 66
96 96 84 72
72 60 54 48
84 72 60 54
96 84 72 66
96 96 84 84
96 96 84 72
96 96 84 84
48 42 36 30
60 48 48 36
72 66 60 54
84 72 60 54
54 48 42 36
66 60 54 42
72 72 60 54
96 96 72 66
96 96 84 72
60 54 48 42
72 66 54 48
84 72 60 54
96 96 84 72
66 54 48 42
72 66 60 54
84 72 66 60
96 96 84 72
96 84 72 72
96 96 84 72
18 16 14
22 18 16
28 24 20
30 24 20
20 18 16
24 20 18
28 24 20
36 32 26
48 40 32
20 18 16
24 20 18
28 24 20
40 32 28
20 18 16
28 22 18
36 30 24
48 36 30
42 36 30
48 42 36
260 230
390 350
520 465
645 580
345 310
520 465
690 620
870 775
1030 930
425 385
645 580
870 775
1060 960
520 465
765 695
1030 930
1275 1155
1275 1155
1700 1540
18
22
28
30
20
24
28
36
48
20
24
28
40
20
28
36
48
42
48
16 14
18 16
24 20
24 20
18 16
20 18
24 20
32 26
40 32
18 16
20 18
24 20
32 28
18 16
22 18
30 24
36 30
36 30
42 36
7 6
10 9
11 12
11 14
10 9
10 12
11 14
12 16
12 20
10 8
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12 14
12 18
10 8
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12 14
12 18
12 14
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RockMaster®- Standard Carcass Durable and Economical
Durable and Economical? We’ve got your belt! RockMaster – the reliable, economically priced belt for less demanding applications like sand and gravel. With full between-ply rubber gauges, RockMaster won’t stretch more than two percent at full operating tension. We make RockMaster using the same stringent ISO 9001:2008 quality standards that we use for the entire Fenner Dunlop product line. Reasons to Count on RockMaster • Less than 2% stretch at full working tension reduces downtime • 4:1 mechanical splice fastener retention safety factor • Full gauge rubber between plies for excellent beam stiffness and overall flexibility • Outstanding wear characteristics with our Platinum® and Abrader® cover compounds • Available in 2-220, 3-330 or 4-440 constructions • Superior wet and dry adhesion to carcass
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Markets & Applications: • Crushed stone • Sand & gravel • Ready mix • Cement • Fertilizers
SPECIFICATION TABLE - Imperial (in Black) & Metric (in Red) Fabric Ply
RockMaster 110
Carcass Style
2-220
3-330
2
3
Number of Plies
4-440 4
Imperial
Metric
Imperial
Metric
Imperial
Metric
Carcass Gauge3 (in / mm)
.097
2.5
.133
3.4
.172
4.4
Carcass Weight4 (lb/in/ft / kg/m2)
.046
2.7
.063
3.7
.083
4.9
Elastic Modulus (lbs/in / N/mm)
26000
4550
29000
5100
46000
8050
39
330
58
440
77
Max Tension Rating2 (PIW / N/mm)
220
Troughing/Empty1 - Min Belt Width (in / mm) 200 idlers
14
350
20
500
24
600
350 idlers
18
450
24
600
30
750
Load Support1 – Max Belt Width (in / mm) 200 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3)
42
1050
60
1500
72
1800
20 idlers
(41 – 80 lbs/ft3 / 641 -1280 kg/m3)
36
900
54
1400
60
1500
200 idlers
(81 – 120 lbs/ft3 / 1281 -1920 kg/m3)
30
750
42
1050
54
1400
0
350 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3)
36
900
54
1400
60
1500
350 idlers
(41 – 80 lbs/ft3 / 641 -1280 kg/m3)
30
750
48
1200
54
1400
350 idlers
(81 – 120 lbs/ft3 /1281 -1920 kg/m3)
24
600
36
900
48
1200
81 – 100% belt rated tension
16
400
20
500
24
600
61 – 80% belt rated tension
14
350
18
450
20
500
Up to 60% belt rated tension
12
300
14
350
18
450
Minimum Pulley Diameters (in / mm)
Standard Constructions Available 1/8” X 1/16” Platinum & Abrader covers
Yes
-
-
3/16” x 1/16” Platinum & Abrader covers
Yes
Yes
-
1/4” x 1/16” Platinum & Abrader covers
-
Yes
Yes
Note: RockMaster is designed for general purpose applications (ie, material size is 4” or less, the material drop is 4’ or less, the idler troughing angle is 350 or less, and the material weight is no more than 120 lbs/ft3.)
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DynaFlight®- Standard Carcass When the Going Gets Tough
No matter how demanding, DynaFlight delivers! Markets & Applications:
DynaFlight belts are designed to withstand the most demanding applications. Using a single plane of carefully constructed, pre-tensioned steel cords, DynaFlight conveys the toughest loads over the longest distances and at the highest tensions.
• • • • • •
A century of belt design and manufacturing experience, enhanced by today’s computer technology, goes into every Fenner Dunlop DynaFlight belt. No wonder customers worldwide have such confidence in our DynaFlight steel cord belting.
Power generation Mining operations Conveying coal, copper, limestone Slope belts in deep mines, open-pit mines Stacker/reclaimer & bulk terminal conveyors Ship unloaders, high capacity feeders, unit train loadouts
SPECIFICATION TABLE Standard Carcass Styles1
Max Tension Rating2
Elastic Modulus
Cord Pitch
Carcass Max. Cord Weight5 Diameter4
Troughing/Empty3 Minimum Belt Width
200
idlers
ST500 ST630 ST800 ST1000 ST1250 ST1400 ST1600 ST1800 ST2000 ST2250 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 1 2 3 4 5 6
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PIW
430 535 685 860 1070 1195 1370 1535 1720 1920 2140 2390 2690 2985 3440 3840 4280 4605
lbs/in
206000 259000 329000 411000 514000 576000 658000 740000 822000 925000 1030000 1151000 1295000 1439000 1640000 1850000 2055000 2220000
in
0.551 0.433 0.472 0.472 0.551 0.551 0.591 0.531 0.472 0.433 0.591 0.531 0.591 0.591 0.591 0.630 0.669 0.669
lbs/in/ft
0.092 0.097 1.164 1.127 1.584 1.644 1.944 2.052 2.196 2.316 2.724 2.784 3.564 3.912 4.080 4.644 5.160 5.568
in
0.118 0.118 0.146 0.165 0.193 0.197 0.220 0.220 0.220 0.220 0.283 0.283 0.319 0.339 0.350 0.382 0.429 0.445
in
24 24 24 24 24 24 24 30 30 30 30 30 30 30 36 36 36 36
350
idlers
in
24 24 24 24 30 30 30 30 30 30 30 30 36 36 42 42 48 48
450
idlers
in
24 24 30 30 36 36 36 36 36 36 36 36 36 36 42 42 48 48
Minimum Pulley Diameter6 % Rated Belt Tension 81100 in
24 24 36 36 42 48 48 48 48 48 54 54 54 60 60 66 72 78
Splice Step Pattern
61 – 80 up to 60 in
20 20 30 30 36 36 36 36 36 36 42 42 48 48 48 54 60 66
in
16 16 18 18 20 20 24 24 24 24 36 36 36 36 42 48 54 54
1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 2-Step 2-Step 2-Step 2-Step 2-Step 3-Step 3-Step 3-Step 3-Step
For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. Troughability values can be influenced by belt construction. When using Dynacord breaker, another 6” (150 mm) of belt width is required. Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. Pulleys must be straight-faced, engineered class (no crowns) and for several reasons, preferably lagged.
Reasons to Count on DynaFlight Tension capabilities Highly efficient, precision-engineered steel cords with belt operating ratings up to 6000 PIW (ST7000) Product quality You get superior results from the finest materials, the utmost in manufacturing procedures and equipment, meticulous testing, and the best quality control Product design Thanks to individually pre-tensioned cords with alternating twists, we position cables uniformly in-plane for optimum belt tracking Adhesion & corrosion protection With zinc plated open-weave steel cords, high pressure curing and quality compounding maximum belt adhesion and cable corrosion protection is assured. This leads to unrivaled splice life
DynaBreaker l and ll with UsFlex Engineered with the properties and characteristics of our premium UsFlex carcass construction. Please see the UsFlex product page in the Carcass Section for more information Minimal elongation Take-up travel less than 0.25% of conveyor centers Energy efficient Low rolling-resistant rubbers available EagleEye®, rEscan®, and Rip Ranger® Highly sophisticated electronic monitoring, rip protection & X-ray options available Unsurpassed performance The finest materials, design, manufacturing and quality control make a problem-free belt
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General Service Covers The right cover compound for any conditions
Conveyor belts are made of rubber compounds designed to protect the carcass. The belt must stay intact while flexing and bending under the harsh conditions of your operation. We build our compounds on a primary polymer that defines the “grade” or function of that compound. Our recipes also include supporting ingredients, such as carbon black, plasticizers, curing agents, and clays/fillers. At Fenner Dunlop, extensive research and development, rigid quality control, and years of experience give you the most innovative and appropriate compounds for your steadily increasing demands to move more material. You need conveyor belts that truly provide the lowest cost per ton of material conveyed. You need both the cover and carcass compounds working together to create the optimal product for your specific needs. You need Fenner Dunlop on your team.
General Service Covers Matchless® (ARPM Grade I) • Superior endurance against combined cutting, gouging and heavy impact • Great for conveying heavy lump ores, heavy rocks, granite trap rock and quartz • Unequaled for moving heavy logs from the debarker • Superb handling of glass cullet and other sharp, abrasive materials Matchless® Plus (ARPM Grade I) • Adds enhanced features to Matchless for better cut and gouge endurance • Designed for the most severe cut, gouge and impact applications • Good abrasion resistance • Complies with European DIN Standard “X” Platinum® (ARPM Grade I) • Excellent endurance against heavy, continuous abrasion • Excellent resistance to cuts and gouges • Cost-effective upgrade from Grade II products • Great for very abrasive applications, such as aggregates, crushed ores/rock, slag, run-of-the-mine materials, coal mine refuse and coke/sinter Platinum® Plus (ARPM Grade I) • Ultimate high tensile compound combines the best of impact and abrasion resistance • Physical properties comply with DIN X standards Granite® (ARPM Grade II) • Excellent for heavy, continuous abrasion • Good resistance to cutting and gouging • Best for most abrasive materials – aggregates, limestone, sand/gravel, potash, trona, salt, run-of-the-mine and sized coal, and coal mine refuse
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Abrader® (ARPM Grade II) • Meets new ARPM 175 mm3 abrasion limit • Great for most abrasive materials – aggregates, sand and gravel Titanium® (ARPM Grade I) • Best for resistance to abrasion and wear • Get more life with less cover thickness • Performs well in high-impact applications Black Diamond® • Get more belt life with less cover thickness • Excellent resistance to abrasion and wear • Performs best in high-impact applications • Meets European DIN standard “Y” ZR1® (ARPM Grade II) • High resistance to heavy, continuous abrasion • Good resistance to cutting and gouging ZR2® (ARPM Grade I) • Best resistance to heavy, continuous abrasion • Best resistance to cutting and gouging Energy Lite® • Optimal for above-ground flat or low-incline conveyor systems with distance-to-center >1,500 feet • Lower rolling resistance means that less force is required for a belt to roll over the idlers. This reduces the energy that is required for a conveyor to run. • Less power use means lower operating costs
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Specialty Compounds The right cover compound for any conditions
Fire-Retardant and Oil-Resistant Covers
Heat-Resistant Covers
Guardian® • Resists leaching agents and dust suppressants • Fire-retardant, abrasion resistance compound that meets ARPM-FR Class 2 • Increased resistance to abrasion and cover wear • Good for power generation and coal prep plants
DeltaHeat 2.0® • Premium compound for hot materials – superb for prolonged exposure to hot payloads and abrasives • Temperature resistant to 400° F (205° C) for abrasive coarse lumps (>2 in/50mm) and 350 ° F (175° C) for abrasive fines • Resists the cover cracking, hardening, abrasion, tearing and flexing of high-temperature environments • Optimal for hot cement clinker, iron ore pellets, casting sand and more
Guardian® AR (ARPM Grade II) • High quality grade II fire-retardant compound that resists leaching agents and dust suppressants • Meets ARPM-FR Class 2 • Excellent resistance to abrasion and cover wear • Great for power generation and coal prep plants Guardian CA® (ARPM Grade II) • High quality grade II fire-retardant compound • Great for power generation and coal prep plants • Halogen (chlorine) free UGH® (Ultra Grain Handler) 2.0 • Maximum resistance to grain oils and oil-based dust suppressant additives. Temperature range: -30° to 200° F (-34°C to 93°C) • Surpasses U.S. OSHA specs for static conductivity • Fire-retardant, meets ARPM-FR Class 2 • Designed for oil-treated grain, crushed soybeans and materials where mineral, animal, or vegetable fats can degrade the belt CGH® (Classic Grain Handler) 2.0 • Moderate oil-resistant covers for grain handling • Compounded for colder climates. Temperature range -40° to 200° F (-40°C to 93°C) • Surpasses U.S. OSHA specs for static conductivity • Fire-retardant, meets ARPM-FR Class 2 • Electrical resistance to 300 megohms maximum • Designed for whole oily grains – wheat, corn, soybeans, cotton seed, flax seed, and sunflower seed Guardian OR® • Great for power generation and coal prep plants that need moderate oil resistance • Surpasses U.S. OSHA specs for static conductivity • Fire-retardant, meets ARPM-FR Class 2 • Static conductive heat-resistant covers
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White DeltaHeat® • Off-white-color compound that resists the cover cracking, hardening, tearing and flexing of high temperature environments • Premium compound for hot materials that protects against hot payloads and abrasive materials • Temperature resistant to 350° F (175 ° C) for abrasive coarse lumps (>2 inches/50mm) and 300° F (150° C) for abrasive fines Sahara® • Good abrasion-resistance in hot environments • Temperature resistant to 300° F (150° C) for abrasive coarse lumps (>2 in/50mm) and 250° F (120° C) for abrasive fines • Ideal for hot dusty products and environments
Specialty Cover Compounds
Duroslide® • Special low-friction slider bed compound for the wood products Industry • .30 coefficient of friction • Non-reverting, non-marking, dark brown compound
COMPOUND SPECIFICATIONS
COMPOUND SPECIFICATIONS Recommended MINIMUM Cover Thickness Top Cover
Class of Material
Bottom Cover
Inches
mm
inches
mm
NON-‐ABRASIVE MATERIALS -‐ Wood Chips, Pulp, Grain, Loose Cement, Potash Ore or very fine Coal
1/16 to 1/8
MILDLY ABRASIVE MATERIALS -‐ Sharp Sand, Clinker, Earth, Bituminous Coal and Rock under 3" size.
1/8 to 3/16
1.5 to 3.0
1/16
1.5
3.0 to 4.5
1/16
ABRASIVE MATERIALS -‐ Sinter, Gravel, or Crushed Stone. Iron and Copper ores or Limestone under 6" size.
1.5
3/16 to 1/4
4.5 to 6.0
3/32
2.0
HEAVY ABRASIVE MATERIALS -‐ Iron, Copper, Rock Ores, Zinc, Lead Ores, Limestone or Slag under 9" size.
1/4 to 3/8
6.0 to 9.5
1/8
3.0
HEAVY, SHARP ABRASIVE MATERIALS -‐ Trap rock, quartz, Hard Ores, Slag, glass cullet. Any hard heavy sharp ore over 9" size.
3/8 to 3/4
9.5 to 19.0
3/16
4.5
Recommended Service Temperatures
Type of Compound CWOR, MATCHLESS, MATCHLESS PLUS, DIN X GRANITE, ZR1, GUARDIAN AR, PLATINUM, PLATINUM PLUS, TITANIUM, DIN Y, ABRADER MOR, UGH 2.0 ORN CGH 2.0 DELTAHEAT 2.0 BUTYL, WHITE DELTAHEAT SAHARA, SAHARA SAR OHR SOHR GUARDIAN OR GUARDIAN, GUARDIAN CA
HOT – Maximum Load Temperature Fines or mixed 0
180 F 0 180 F 0 180 F 0 205 F 0 180 F 0 350 F 0
Coarse 2” or More 0
82 C 0 82 C 0 82 C 0 96 C 0 82 C 0 175 C 0
0
200 F 0 200 F 0 200 F 0 225 F 0 200 F 0 400 F 0
0
93 C 0 93 C 0 93 C 0 110 C 0 93 C 0 205 C 0
300 F 150 C 350 F 175 C 0 0 0 0 250 F 120 C 300 F 150 C 0 0 0 0 200 F 93 C 250 F 120 C 0 0 0 0 300 F 150 C 350 F 175 C 0 0 0 0 180 F 82 C 200 F 93 C 0 0 0 0 200 F 93 C 225 F 110 C
Cover Weight Factors
lbs/in/ft … per 1/32” COLD – Low thickness Temperature Limit 0
-‐46 C 0 -‐40 C 0 -‐34 C 0 -‐26 C 0 -‐40 C 0 -‐40 C
0
-‐40 C 0 -‐40 C 0 -‐23 C 0 -‐23 C 0 -‐40 C 0 -‐34 C
-‐50 F 0 -‐40 F 0 -‐30 F 0 -‐15 F 0 -‐40 F 0 -‐40 F -‐40 F 0 -‐40 F 0 -‐10 F 0 -‐10 F 0 -‐40 F 0 -‐30 F
2
kg/m … per 1 mm thickness
0
.016 .016 .016 .017 .016 .018
0.936 0.936 0.936 0.994 0.936 1.053
0
.015 .015 .015 .015 .015 .017
0.887 0.887 0.887 0.887 0.887 0.994
Oil Resistant
Heat & Oil Resistant Covers
CWOR (Cold Weather Oil Resistant) • Resists combined effects of cold, abrasion and petroleum products • Cold weather resistance to -50° F (-46° C) • Great for conveying tar sands, bitumen, oil-sprayed coal and similar materials
OHR (Oil & Heat Resistant) • Resists oil and heat up to 250° F (120° C) for coarse lumps (>2in/50mm) and 200° F (93° C) for abrasive fines • Great for moving hot mixtures containing diesel oil, kerosene, petroleum coke, hot asphalt, paving mixes and carbon pitch • Ideal for oil extractors and handling oily grains and seeds – withstands hot vegetable oils and moisture
MOR (Moderate Oil Resistance) • Great for specialized service – wood chips, whole grains like corn and soybeans, waste disposal, sewage, sludge and lightly oil-treated materials • Resists moderately oily materials and terpenes ORN (Oil Resistant Neoprene) • Excellent resistance to abrasion and deterioration due to crude oils, lubricating oils and greases • Great for conveying lightly oil-covered coke, abrasive granules and dry sulfur
SOHR (Super Oil & Heat Resistant) • Superior resistance to oil and heat up to 350° F (175° C) for coarse lumps (>2 in/50mm) and 300° F (150° C) for abrasive fines • Great for moving hot mixtures containing diesel oil, kerosene, petroleum coke, hot asphalt, paving mixes and carbon pitch
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P R O D U AGGREGATES
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Aggregates
You crush ‘em, we’ll carry ‘em
From crusher to kiln Fenner Dunlop ECS supplies conveyor belts for the most brutal aggregate crushing applications. Our products are great for primary and secondary crushers, transfers, loadouts, stackers, and overland conveyors. Our belts are built for tough quarry applications and resist impact, ripping and tearing. We have a full range of compounds and textiles designed for the most critical conveyors in a cement plant. Crusher loadouts? Clinker conveyors? Kiln to storage? Silo or dome discharges? No problem. From polyester to fiberglass, and ARPM Grade II to DeltaHeat 2.0®, we make belts that hold up to high heat and difficult abrasion.
Granite® (ARPM Grade II) • Excellent for heavy, continuous abrasion • Good resistance to cutting and gouging • Great for most abrasive material handling – aggregates, limestone, sand and gravel, potash, trona, run-of-the-mine and sized coal, salt, and coal mine refuse
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PSR®
Measurable, sustainable results… day in and day out The proper carcass material in many applications will determine total belt life. Whether conveying coal, aggregate, sand, grain, wood products or mineral ore, PSR can be manufactured to suit a specific application by utilizing our standard carcass or our custom carcass constructions. Standard Carcass Polyester Warp with Nylon Filling This design offers the advantages of low overall stretch and excellent impact resistance. Nylon weft yarns with lower modulus and higher stretch withstand sharp object impacts and impingement from trapped materials without fracturing. That makes nylon a logical choice for a crosswise or weft member in the PSR belt fabric. Polyester warp yarns give superior troughability and fastener retention. Custom Carcass Nylon Warp with Nylon Filling We make a custom nylon/nylon carcass for low modulus and high stretch conveyor belts needed for specific applications. Belt Elongation PSR belts will elongate from 1.5% to 2.0% of total belt length depending on the carcass fabric: 110, 125, 200, 250 or 300 lb/ply. These percentages are at full rated tension for the belt, elastic and permanent according to ISO 9856.
This elongation is the total for the life of the belt under normal operating conditions. Unlike competitive belts, our PSR belts need no initial break-in period where fasteners must be installed to compensate for excessive elongation. PSR belts can be installed and vulcanized in one trip to reduce downtime and costs by eliminating extra splices due to stretch.
Heavy Aggregates Applications Our UsFlex® and NovaCore® carcasses can handle the toughest aggregates applications from sand and gravel to primary crushers where premium products are required. UsFlex and NovaCore offer unsurpassed impact and puncture resistance, excellent load support, and longer service life than other premium belts. Check out our NovaCore and UsFlex product pages in the carcass section for more information. Our many years as a textile manufacturer give Fenner Dunlop the ability to match the carcass design and materials to you application. Our engineered approach gives you performance you can measure.
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P R O D U C PRECIOUS METALS
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ZR2® Aggregate and Hard Rock Belt Compound A Durable, 120% Longer Lasting Solution
ZR2 Belt Compound We tested our ZR2 belting compound at Glencore Xstrata’s Lomas Bayas copper mine in northern Chile. The Tripper #1 belt is 48” (1,219mm) wide, 11 meters long, made of three plies with a 450 PIW rating. It carries 2,800 TPH from the crusher at a belt speed of 3.7 m/sec.
ZR2 Top Cover Thickness after 87 Days
ZR2 lasted significantly longer than the previous five competitor belts used on the same conveyor under identical conditions. Our ZR2 compound has a DIN of 25, meets ARPM Grade 1 specifications, producing an extremely durable belt that resists rips, tears, and abrasion. The numbers are impressive, but the true value was demonstrated in field tests. The chart on the left illustrates the top cover thickness after 87 days of continuous use. The operator intended to replace the belt at 3.5mm, projected to be at 98 days – 2.2 times the 45-day average life of five competitor belts. They averaged 12,206 cycles/day at 84 percent utilization. The high cycles and extreme conditions were ideal for testing our high performance ZR2 compound. Cycle count indicates belt life in other, lower cycle applications.
ZR2 Top Cover Originally 12mm Competitor 1
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Competitor 2
Competitor 3
Competitor 4
Competitor 5
Fenner Dunlop’s ZR2
Key Features • Long Life ZR2 compound was designed for the harshest hard rock-mining conditions – minimizing abrasion, rips, and tears. ZR2 meets ARPM Grade 1 specs with a DIN of 25mm3 • High Value Fewer belt replacements reduce labor and material costs • Higher Production Increased up-time with less maintenance yields higher production
Competitor 1
Competitor 2
Competitor 3
Competitor 4
Competitor 5
Fenner Dunlop’s ZR2
• Multiple Carcass Options ZR2 can be used with most Fenner Dunlop Carcasses including: PSR®, UsFlex®, NovaCore® and DynaFlight®
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P R O D U C T S B Y M A R CEMENT PLANTS, STEEL MILLS, FOUNDRIES, POTASH
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DeltaHeat 2.0® Premium Hot Material Belt
Markets: Hot Material – • Cement plants DeltaHeat® 2.0 is our best hot material compound for fighting the cover cracking, hardening, flexing, tearing and abrasion of high temperature environments.
• Steel mills
Pair it with PSR®, UsFlex®, or HotShot 2.0® product lines to protect your investment in operations from cement plants to steel mills, and from foundries to iron ore or taconite handling.
Applications:
• Foundries • Iron ore • Taconite
• Hot cement clinker • Iron ore pelletizing • Hot foundry / casting • Sintering and refining • Operation • Taconite pellets • Hot slag • Calcined lime • Furnace hot material
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Heat Age Flex Test at 350° F
Myths
Competitor belt at 960 hours Sasquatch
DeltaHeat 2.0 belt at 960 hours
Competitive Comparisons
We tested DeltaHeat 2.0 3-Ply PSR for service life in a heat/age flex test at 302º F and 350º F against our competitors’ comparable compounds. The results were impressive: • 20% greater service life • 20% greater heat resistance • Their cover cracked at 960 hours. Ours showed no signs of cracking. • DeltaHeat 2.0 had significantly better adhesion • Better abrasion resistance than either the competition or original DeltaHeat
Loch Ness Monster
750º F Manufacturers who claim 750º F protection! Fact is, nylon belts melt at 550º F
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P R O D U C T S B Y M A R CEMENT PLANTS, STEEL MILLS, FOUNDRIES, POTASH
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Sahara®
For hot materials
In our revised, expanded conveyor belt product line for hot materials, Sahara has the right belt for you – five heat-resistant belts for a variety of hotmaterial applications!
Markets: Hot Material - cement plants, steel mills, foundries, iron ore and taconite
Applications:
Key Features • Long lasting conveyor belts • Premium quality • Wide variety of products to meet specific customer demands
• Hot cement clinker • Iron ore pelletizing • Hot foundry / casting • Sintering and refining • Taconite pellets • Hot slag • Calcined lime • Furnace-hot materials
®
Sahara Sahara The Original SAR Sahara Product Abrasion & Heat Resistant
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Super Abrasion & Heat Resistant
Sahara OR Oil, Abrasion & Heat Resistant
Sahara Sahara Alumina FR Fire Retardant & Heat Resistant
Tailor Made to Handle Hot Alumina!
HotShot®
It can take the heat!
Applications:
Localized pockets of fired or hot material? Most of today’s typical thermoplastic carcasses can’t stand the intense, isolated heat.
• • • • • • •
Belt burn-through? Carcass meltdown? Burned-away splices and carcass? Then you need to switch to HotShot. HotShot has a fiberglass carcass built into a solid-woven design. No belt burn-through. No carcass meltdown – even in contact with isolated pockets of extremely hot material. Protected by DeltaHeat 2.0® – the industry’s best highheat compound. Assure belt integrity with HotShot. HotShot is your best belting choice.
Cement clinker Ore pelletizing Sintering and coking Calcined lime Smelting and refining Hot foundry / casting Any “yellow/cherry red” material where burn-through is a problem
Key Features • Unique fiberglass carcass, resists burn-through to 10000 F • No ply separation due to solid weave • Premium cover compound DeltaHeat 2.0® gives optimal heat resistance • Excellent mechanical splice retention • Minimal belt elongation
HotShot … SPECIFICATION TABLE SPECIFICATIONS Carcass Style Number of Plies
HotShot 300 1
Carcass Gauge3 (in / mm) Carcass Weight4 (lb/in/ft / kg/m2 ) Elastic Modulus (lbs/in / N/mm) Max Tension Rating2 (PIW / N/mm)
Imperial
Metric
.140 .053 95000
3.5 3.1 16625
300
53
18 24
450 600
1
Troughing/Empty – Min Belt Width (in / mm) 200 idlers 350 idlers
Load Support1 – Max Belt Width (in / mm) 200 idlers 200 idlers 200 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3) (41 – 80 lbs/ft3 / 641 -1280 kg/m3) (81 – 120 lbs/ft3 /1281 -1920 kg/m3)
72 66 60
1800 1700 1500
350 idlers 350 idlers 350 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3) (41 – 80 lbs/ft3 / 641 -1280 kg/m3) (81 – 120 lbs/ft3 /1281 -1920 kg/m3)
66 54 48
1700 1400 1200
24 22 20
600 550 500
Minimum Pulley Diameters (in / mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance. 2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. (With extreme product temperatures, mechanical fasteners are the preferred splice method.) 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt gauge.
1
Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance. 2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. (With extreme product temperatures, mechanical fasteners are the preferred splice method.) 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt gauge. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall carcass weight.
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P R O D OIL SANDS
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Oil Sands
Innovative Belts for Bitumen Sands
Super UsFlex® construction and DynaFlight® steel cord belt combined with the ZR2 ORB cover compound and DynaBreaker® with UsFlex protection ensures less downtime and maximum operating efficiencies for lower costs. Key Features • Significantly improved abrasion resistance • Great for oil sand • Cold resistance to -76°F (-60°C) • High tear resistance • High cut and gouge resistance
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ZR2 ORB Belt Cover ZR2 ORB Belt Cover We designed ZR2 ORB compound specifically for bitumen sands applications. It’s ideal for crusher feed belts, train belts, slurry prep feed belts, surge bin feed belts, spill belts and reject belt systems. ZR2 ORB is an outstanding choice for resistance to the combined effects of cold temperatures, abrasion and petroleum products.
DynaFlight®
DynaFlight steel cord conveyor belt conveys the toughest loads over the longest distances and at the highest tensions. When your bulk haulage requirements exceed the tension capabilities of textile construction, DynaFlight provides the following benefits:
• Tension ratings up to ST7000 • Extremely low elongation • Excellent tracking, troughability and load support • Available in DynaBreaker I and II with UsFlex for maximum rip, tear and impact resistance
DynaBreaker l and ll with UsFlex
DynaBreaker & Tear Comparison UsFlex BreakerRip & Tear Comparison
The new standard in breaker fabrics for protection beyond detection LBS
DynaBreaker I and II breaker fabrics are engineered with the properties and characteristics of our premium UsFlex carcass construction. Please see the UsFlex product page in the Carcass Section for more information. DynaBreaker is excellent for bitumen sands applications with enhanced rip, tear and impact resistance.
Super UsFlex®
For decades, the unique construction of UsFlex has provided unsurpassed puncture, rip and damage resistance for mining customers’ most demanding applications.
Dynacord
250NN Breaker
Rip Strength
450
1798
2248
4046
Tear Strength
450
450
899
2697
DynaBreaker l DynaBreaker ll
Super UsFlex Rip & Tear Comparison 14000 12000 10000
LBS
Super UsFlex is part of our high performance series that meets the needs of bitumen sands applications with longer life in tough service environments and tension ratings up to 2000 PIW Use it in place of ST belting.
4500 4000 3500 3000 2500 2000 1500 1000 500 0
8000 6000 4000 2000 0
Super UsFlex D15
Super UsFlex D18
Rip Strength
6294
12589
Tear Strength
4945
5620
With all these added features, our oil sands product is the ultimate belt to fight the challenges of tough environments.
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P R O D U C T S B WOOD, PULP, & PAPER PRODUCTS
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WoodMaster® and WoodMaster Supreme® Longer life is built-in
WoodMaster® • Good rip resistance • High tear resistance • Superb abrasion resistance • Optimal adhesion values WoodMaster Supreme® • Significantly greater rip resistance than the competition • Best tear resistance • Maximum abrasion resistance • Superior adhesion values • Highest safety factor in the market
Key Features • Exceeds APRM standards for Grade 2 & MOR • Strongest oil resistant products available • Strong adhesion • Excellent fastener holding • High abuse resistance • High performance at maximum operating tensions • Maximized belt life leads to less unscheduled downtime • Made in North America • Covered by our standard limited warranty • Serviced & supported by our vast, experienced distribution network
Applications: • Paper mills • Saw mills • Board plants • Wood chips • Bark • Broke belt • Chipper end feed • Planer belt • Pulp belt • Sander belt • Tray belt and anywhere you need moderate oil resistance
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LOG HANDLING
LogMaster™ Your Best Defense
Conveying logs? You need LogMaster! LogMaster – handles the impacts, cutting and gouging of wood products day in and day out. LogMaster III (3-ply) and LogMaster IV (4-ply) wood handling conveyor belts are your solution to the most severe challenges. Our specially formulated cover compounds maximize belt life and lower your cost per ton.
Applications: • Slasher decks
Key Features • Exceeds ARPM standards for Grade 2 & MOR • Fights cutting, gouging and oil saturation • Maximum belt life – low cost per log • Superior impact and abuse resistance • Increased skim gauges enhance energy absorption and belt resistance • Carcass construction made for optimal crosswise rigidity • High performance at maximum tension • Strong adhesion values • Excellent fastener holding
• Log drops • Debarkers - in and out feeds • Chipper in feeds • Drum discharge Standard Offerings: Available Top Cover Compounds • Matchless (RMA Grade I) • MOR (Moderate Oil Resistance) Top Cover Gauges • 3/8 • 1/4 • 3/16 • 5/32 Bottom Covers • Duroslide (.30 coefficient of friction) • Bareback (.18 coefficient of friction)
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P R O D U C T S B Y M POWER GENERATION - coal fired power plants
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PowerGuard®
Conserving energy, safely and efficiently
Reduce your downtime and keep energy flowing. PowerGuard is built for coal-handling in power generation and coal prep plants where leaching agents and dust suppressants can wear out your belts. We have compounds formulated to fight these conditions: Guardian®, Guardian®AR and Guardian® CA and Guardian® SAR.
Markets • • •
Coal preparation plants Power generation facilities Above ground coal handling
Reasons to Count on PowerGuard • Resists dust suppressants and leaching agents • Our compounds reduce durometer creep and plasticizer extraction • Balanced carcass construction minimizes cupping and curling • Excellent resistance to abrasion, tearing and cover wear • Low stretch to reduce break-in and downtime • Outstanding load support and tracking Compounds that Outperform the Competition Guardian • Fire retardant • Meets ARPM Class 2 fire retardance • Increased resistance to abrasion and cover wear Guardian AR • High quality Grade l compound • Excellent abrasion and cover wear properties • Meets ARPM Grade I physical properties • Meets ARPM Class 2 fire retardance Guardian SAR • Best abrasion and cover wear properties • Optimal for minimizing coal dust • Meets ARPM Grade 1 physical properties • Meets ARPM - FR Class 2 fire resistance Guardian CA • Halogen (chlorine) free • High quality Grade II fire retardant compound
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GRAIN
Grain Master® and Grain Master Supreme® Best product for grain elevators
Grain Master Supreme boasts a carcass with maximum rip and tear resistance plus superior bolt retention. Grain Master’s carcass delivers high strength along with low elongation and excellent fastener holding properties. Key Features • Strong rip and tear resistance • Unsurpassed bolt retention • Outstanding troughability and load support • Unequaled ply and cover adhesion • Meets or exceeds OSHA requirements for conductivity and flame resistance • Various cover compounds guard against oil and cold temperatures • Excellent tracking characteristics
Applications: • Grain handling • Elevators • Feed silos • Milling and other applications requiring durability, oil and cold temperature resistance
UGH 2.0® - Ultra Grain Handler 2.0® CGH 2.0® - Classic Grain Handler 2.0® Cover compounds resist oil and extreme temperatures.
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P R O D SPECIALTY
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CleatLine®
Locks in your materials
Free flowing materials...no problem! Made for aggressive transfer and elevation of free flowing materials, our CleatLine® gives you efficient, smooth operation over return idlers and quick pick-up at loading points. Cleat patterns are molded into the belt – no separation problems or vulcanizing of cleats to the belt.
Markets and Applications: • Grain • Wood chips • Bark • Cement • Light aggregates • Materials handled on road machines Key Features • Molded cleats for years of trouble-free service • Recessed-edge cleats available for skirtboarding • Available constructions: UsFlex®, PSR®, RockMaster® or NovaCore® • Available compounds: MOR, Granite, ORWP, UGH 2.0, CGH 2.0 and Platinum • Available widths: 48”, 60” & 72” or custom •
Available lengths: 600’ & 1,200’ or custom
Choose from seven proven patterns:
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U-Top
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F-Pattern
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Chevron Pattern
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Y-Top
CleatLine … SPECIFICATION TABLE4 SPECIFICATIONS CLEATLINE UTILITY
Carcass Style
Carcass Gauge (in … mm) 3 2 Carcass Weight (lb/in/ft … kg/m ) 1
Max Tension Rating (PIW … N/mm)
PSR CLEATLINE
2-160
3-240
2-220
3-330
2-220
3-330
2
3
2
3
2
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Number of Plies 2
CLEATMASTER
.096 .035
2.2 2.0
.109 .041
2.7 2.4
.095 .044
2.4 2.6
.130 .063
3.3 3.7
.122 .054
3.1 3.2
.176 .081
4.5 4.7
160
28
240
42
220
39
330
58
220
39
330
58
14 18
350 450
16 20
400 500
14 18
350 450
20 24
500 600
16 20
400 500
20 24
500 600
1
Troughing/Empty - Min Belt Width (in…mm) 0
20 idlers 0 35 idlers
1
Load Support – Max Belt Width (in … mm) 0
(0 – 40 lbs/ft … 0 – 640 kg/m ) 3 3 (41 – 80 lbs/ft … 641 -1280 kg/m ) 3 3 (81 – 120 lbs/ft …1281 -1920 kg/m )
0
(0 – 40 lbs/ft … 0 – 640 kg/m ) 3 3 (41 – 80 lbs/ft … 641 -1280 kg/m ) 3 3 (81 – 120 lbs/ft …1281 -1920 kg/m )
20 idlers 0 20 idlers 0 20 idlers
35 idlers 0 35 idlers 0 35 idlers
3
3
42 36 30
1050 900 750
54 48 42
1400 1200 1050
42 36 30
1050 900 750
60 54 42
1500 1400 1050
48 42 36
1200 1050 900
60 54 48
1500 1400 1200
3
3
36 30 24
900 750 600
48 42 36
1200 1050 900
36 30 24
900 750 600
54 48 42
1400 1200 1050
42 36 30
1050 900 750
54 48 42
1400 1200 1050
14 12 10
350 300 250
16 14 12
400 350 300
16 14 12
400 350 300
20 18 14
500 450 350
16 14 12
400 350 300
20 18 16
500 450 400
Minimum Pulley Diameters (in … mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension
1 PSR tension reflect a minimum 10:1 factor. safetyCleatMaster factor. CleatMaster Utility tension ratings reflect a 1 CleatLine PSR CleatLine tensionratings ratings reflect a minimum 10:1 safety and CleatLineand UtilityCleatLine tension ratings reflect a minimum 8:1 safety factor.8:1 With the appropriate fastener and installation, a minimum 4:1and mechanical fastenerasafety factor can achieved. minimum safety factor. With theselection appropriate fastener selection installation, minimum 4:1bemechanical fastener safety 2 Add cover gauge to this carcass gauge to obtain the approximate overall belt thickness. factor canthe beappropriate achieved. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 2 Add4 the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. “Imperial/English” values above are in BLACK, while “Metric” values are in RED. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. Standard Offerings: 4 “Imperial/English” values above are in BLACK, while “Metric” values are in RED. • Compounds … Grade II, MOR • Cover gauges … 1/8” min top cover, and 3/32” min bottom cover Standard• Offerings: Dimensional … 72 inch max widths, and 96 inch max roll diameter
• Cover gauges - 1/8” min top cover and 3/32” min bottom cover • Roll size - 72 inch max width and 96 inch max roll diameter 1/31/12
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Diagnostic
Protecting your investment
Fenner Dunlop can help you reduce belt damage, premature wear, cumbersome and costly repairs, blown schedules, and unexpected lost production time. Fixing a broken conveyor system is expensive. Now there’s a better way. Manage your conveyor systems proactively with a powerful set of monitoring, diagnostic and troubleshooting tools from the conveyor experts at Fenner Dunlop. Conveyor systems are significant capital investments. They need to run to recoup their costs. A conveyor failure can take your whole business down with it. A small, smart investment can yield big returns – reduce repairs, improve safety, and sustain productivity. World-class conveyor solutions and diagnostic services from Fenner Dunlop give you the tools to monitor, manage and maintain your systems. Our advanced, intelligent diagnostic tools and services will flag trouble spots, predict replacement cycles, and prevent surprise work stoppages in any operation.
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Rip Ranger® Plus is a microprocessor monitoring unit designed with durable, field-proven components. Our advanced diagnostics will continuously monitor your system to help minimize faults and malfunctions. Antennae embedded intermittently in your rubber-plied fabric conveyor belt provide critical data to receivers located near conveyor loading and discharge sections, where most belt rips occur, helping to keep your operation running smoothly.
Key Features • Reads >1,000 loops per belt • Real-time loop diagnostics: loop numbers, loop signal strength, and loop spacing • Modbus interface for external control unit • Remote monitoring/control from any computer • Connect two rip detectors with one main control unit, or up to four monitoring stations with a slave unit • Provides log of last 10,000 status changes
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Diagnostic
Protecting your investment
rEscan® 24/7 Scanning continuously on fixed or variable speed belts, rEscan 24/7 alerts you by phone or LAN instantly when it detects any significant cord or splice damage. Our PLC interface lets you stop the system at any belt length location. rEscan 24/7 offers a Splice Monitoring System (SMS) for fabric belting. By remotely measuring splice elongation, SMS can predict and prevent splice failure. It reads the position of small targets embedded around each splice for constant monitoring. Key Features • Continuous monitoring of belt integrity • Options: alarm, email notification or auto stop • Pre-set maintenance window for quick repairs • Reports detailed belt map, splice condition, anomalies/damage, cycles, and setting changes • Works with many rip-detection systems
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EagleEye® The world’s most advanced intelligent belt monitoring system for steel cord belting. It lightly magnetizes the belt, establishes a profile, then reads magnetic variations to continuously monitor splices, cord damage, corrosion, wear and rips. The user-friendly interface allows belt positioning and auto-stops at any position. Key Features • Continuous monitoring of belt integrity • Options: alarm, email notification or auto stop • Pre-set maintenance window for quick repairs • Reports detailed belt map, splice condition, anomalies/damage, cycles, and setting changes • Works with many rip-detection systems
Belt Wand® We do a complete review of your conveyor and record critical data, including belt transition distances, belt conditioning, splice, and idler data. Our analysis helps you minimize unscheduled downtime due to belt or component failure. Our Belt Wand® survey also identifies negative impacts on belt life. Detailed belt component condition reports are generated in minutes, complete with photos and sketches of problem areas. You get an action list with issues graded A-F for seriousness - a powerful tool to prevent system failures.
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Cleaners
Protecting your investment
The Fenner Blue Tech Line Series is an Engineered Cleaning Solution customized for your coal mining application. In underground mines the variables that impact effective cleaning are numerous: constantly changing material properties, water content, conveying speed, belt rubber compound, etc. The Tech Line Series was designed with these challenges in mind. Our superior urethane mix provides extended wear life that will keep your conveyor running as efficiently as possible.
Tech Line Series Primary Cleaner Key Features • Uniquely designed for use with MSHA belt compounds • Superior urethane mix that provides extended wear life • Innovative TriZone cleaning • Offset arm yields less belt-to-blade contact (premier cleaning edge)
TM
Pre-Cleaner Size (inches) 36 42 48 54 60 72 84
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Blade Coverage
(inches) 30 36 42 48 54 66 78
Overall Length MD & HD (inches) 66 72 78 84 90 102 114
HD Assembly Part No. FDHSHD-36-XX-YYY FDHSHD-42-XX-YYY FDHSHD-48-XX-YYY FDHSHD-54-XX-YYY FDHSHD-60-XX-YYY FDHSHD-72-XX-YYY FDHSHD-84-XX-YYY
MD Assembly Part No. FDHSMD-36-XX-YYY FDHSMD-42-XX-YYY FDHSMD-48-XX-YYY FDHSMD-54-XX-YYY FDHSMD-60-XX-YYY FDHSMD-72-XX-YYY FDHSMD-84-XX-YYY
Tech Line Series Secondary Cleaner Key Features • Uniquely designed for use with MSHA belt compounds • Superior urethane mix that provides extended wear life • Innovative TriZone cleaning • Long life bi-metal blade design
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Idlers Idlers Since 2001, Fenner Dunlop Engineered Conveyor Solutions has supplied high quality idlers and components to the bulk material handling industry, consistently manufacturing a complete range of CEMA class idlers from CEMA D to CEMA F. We have supplied impact idler rollers and steel idlers for installations in underground mining, pipe conveyors, long/high capacity overland conveyors, ship-loading terminals and in-plant conveyors. We have successfully supplied idlers for large conveyor systems throughout North America. Our idlers use a centrifugally sealed roller, which has been used world-wide since the 1960’s.
We use the latest design and manufacturing technology together with on-going programs that ensure the highest quality components, including AUTOCAD and 3D Inventor design facilities, laser alignment and measuring equipment. Research and development includes monitoring selected underground and surface installations over a number of years, while in-house test rigs and specialized monitoring equipment also help improve the quality of our products. We continually monitor manufacturing tolerances and consistently implement new manufacturing techniques with the latest technology. Precision E.R.W Conveyor tube
Rotating metal seal expels dirt centrifugally and drains water away Full M.I.G. weld protected from belt wear
Quality sealed deep groove ball bearings greased and sealed by bearing manufacturers. No relubrication necessary because contamination stays outside and the grease inside.
Durable, high-impact resistance outer seal
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High accuracy and strength bearing housing ensures long bearing life
Solid steel shaft with bearing seat preparation by a proprietary technique
Vulcanized Splicing
Vulcanized Splicing As a leader in conveyor belt splicing technology, Fenner Dunlop’s belt technicians have been extensively trained on numerous splicing procedures and techniques to ensure a superior approach to vulcanizing our customers’ conveyor belting. Our technicians offer a wide array of splicing services for belts up to 96” wide, up to 2000 piw for fabric carcasses, and up to ST7000 for steel cable. Our technicians can
install overlap, filler strip, finger (high integrity), single stage, and multi-stage splices to meet your conveyor belt requirements. Each splice is assembled and performed by certified technicians using the highest quality raw materials. It is then heated at a controlled temperature and consistent pressure in order to create the highest quality finished product with a long service life.
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Belt Wizard Conveying Magic
The most advanced belt modeling program available ANYWHERE! Tired of having conveyor belting problems that are costing you valuable time and money? Looking for the most cost effective solution? Then it might be time to contact Fenner Dunlop and let Belt Wizard work for you. Belt Wizard is a belt calculation tool that provides complete tension and horsepower analysis • addresses belt and conveyor interface issues for any bulk or package handling conveyor • allows for overall profile configurations, during all operating modes • takes into account various power inputs single pulley, multiple drives, and split-power situations • offers the flexibility to quickly and accurately • change any input • analyze field problems • and evaluate “what if” scenarios
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Belt Wizard also assists in the belt selection process by recommending belt carcass, cover grade, and cover gauge, while utilizing current Fenner Dunlop product specifications from its own internal database.
Key Features • Full internet viewing of all files through a Fenner Dunlop website access • Detailed belt data sheet (on back), also available in electronic format • Provides warnings when design limits are exceeded or are insufficient • Compares and evaluates multiple belt offerings alongside one another • Complete belt roll weight and shipping details • Full print and /or e-mail capabilities • Information provided in both Imperial (English) and Metric formats • Now applicable to elevator calculations and recommendations
Belt Wizard “Conveyor” Data Sheet Customer
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Plant / Mine
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Location
________________________________
Distributor
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What's the current belt on the system? ____________________________________________ How long has it been on the system? ____________________________________________ What's the mode of failure? ____________________________________________
Conveyor (Name or #)________________________ Drive Details: Covered, Underground: or Tripper?____________________
Type__________________Horsepower, total___________
Reversible (Y/N)_________ Min Ambient Temp(oF)________
Total Wrap Angle (deg)____________Lagging__________ Location from Head (ft)________________
Dimensional Data: Width (in) ___________ Profile:
Total Belt Length (ft)__________
1
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3
4
Length (ft)________ ________ ________ ________ Lift (ft)
________ ________ ________ ________
Acceleration: Time (sec)______ or, Torque (%Nmpit)_____
Brakes (Y/N) ___________ Torque (FT-lbs)___________ Pulley Diameters (in): Head_______
Conveyor Details:__________________________ Capacity (tph)_________ Hrs/Day______
Belt Speed (fpm)___________
Days/Yr_______
Tons/yr__________
Tail_______ Drive_______
Takeup_____ TU Bends____ “Other” (Note in Comments)
Takeup: Type________________________ Cwt (lbs)____________ Movement (ft)________
Material: Type____________________________________________ Weight (pcf)______________________________________ Max Size (in)____________ o
Temp ( F)_______________
Drop to Belt (ft)__________ Oil (Y/N)________________
Skirting Length (ft)____________ Transfer Angle____________
If Other (deg)___________
Idlers:
Snub_____
Location from Head (ft)_______
Transition Distances (in): Head__________ Tail___________ Tripper___________
Turnovers: Distances (ft):
Head____________
Tail____________
Splice Type________________________________ Belt History:
Type/Style_______________ Roll Diam (in)____________
Spec____________________________________________
Degree Trough____________ Degree Return___________
Problems/Failure/Service?___________________________
Spacing (ft):
Trough____________ Return____________
__________________________________________________
Comments / Concerns / Suggestions: _____________________________________________________________________________________ _____________________________________________________________________________________ Submitted By_______________________________________________ Date______________________
www.fennerdunlopamericas.com
©2014 Fenner Dunlop Engineered Conveyor Solutions FDECS1014BW
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100% Safe Behavior & Conditions - Today
C O N S T A N T L Y
M O V I N G
F O R W A R D
Fenner Dunlop Americas Omega Corporate Center 1000 Omega Drive, Suite 1400 Pittsburgh, PA 15205 Industrial Sales (800) 661-2358 “Safety ““S Saf afet fet etyy “Safety A Al ways wa ys Always Always Matters” Matt Ma tter tt ers” er s Matters” Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and affiliates, provides data and specifications, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made by Fenner Dunlop Americas, Inc. that the representative data, specifications or other information provided herein about our products and services are applicable to or will in any way guarantee performance in any individual conveyor system. Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or affiliates assumes any liability whatsoever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the specific uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and specifications for specific applications and designs. ©2015 Fenner Dunlop Engineered Conveyor Solutions FDECS0315IP
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