knapp ag - Aricia Ltd

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May 8, 2017 - knapp.com. Software & Processes ... transparancy. - Software by KiSoft or SAP EWM by KNAPP ... Perfect
KNAPP AG

Market developments around the world The impact ecommerce has had on warehouse logistics The current hot topic of robotics, and A vision of the future – sharing some R&D

Please view videos at: www.youtube.com/user/KNAPPwebtv

David James, Director Subsidiary Management, Knapp C.I.L.T.,Marylebone, London 08.05.2017

knapp.com

Company

Headquarter

Hart bei Graz

Founded: 1952 Company premises: 120,000 m2 Employees at the headquarters: 2,000 Employees worldwide: 3,000 Locations and offices: 33 Turnover 15/16: 582 million euros Export quota: 98 %

Screws/year: 7.8 million Shuttles/year: 3,100 Lifts/year: 210 Switch cabinets/year: 1,700 Powder coating/year: 44 t Coated surface/year: 181,000 m2

Certifications

KNAPP AG

Production in numbers

KEY DATA

Quality management ISO 9001 Occupational Health and Safety OHSAS 18001 Environmental management ISO 14001

Company

retail healthcare fashion food retail industry

Solution concepts

Core industries

SECTORS

zero defect warehouse low complexity warehouse omni-channel warehouse smart warehouse

Customers

knapp.com

Markets – Radical Changes  Europe & North America  Central & South America

 China, South East Asia & Australia  Middle East  India  E-Commerce  A revolution? Whatever – it’s a massive catalyst for change

knapp.com

knapp.com

Source: http://www.zdnet.com/article/industry-4-0-its-all-about-information-technology/ - 19.08.2015

Source: http://www.cebit.de/de/news/industrie-4.0-iot-was-kommt-auf-sie-zu.xhtml- 18.01.2017

Source: http://www.business2business.at/logistik/industrie-4-0-herausforderung-fuer-die-logistik- 18.01.2017

Source: http://www.strategyand.pwc.com/global/home/what-we-think/reports-whitepapers/article-display/industry-4-0/ - 19.08.2015

Source: http://www.e-3.de/artikel/keine-industrie-4-0-ohne-logistik-4-0/ - 18.01.2017

Source: https://www.bcgperspectives.com/content/articles/engineered_products_project_business_industry_40_future_productivity_growth_manufacturing_industries/ 19.08.2015

Keynote Topic CeMAT Smart Supply Chain Solutions Source: https://www.isa.org/intech/20160601// - 18.01.2017

Quelle: http://www.cemat.de/en/news/lead-theme-smart-supply-chain-solution/ - 19.08.2015

Source: http://www.hannovermesse.de/en/news/key-topics/industrie-4.0/ - 19.08.2015

Source: http://www.bmbf.de/en/19955.php - 19.08.2015

knapp.com

Industry 4.0

A Revolution in Warehouse Logistics?

knapp.com

Business scenarios Shop

Sales & Campaigns

Collect-from-store/ return-to-store

Omni-channel

Catalogue

Online Same-and-next-day delivery knapp.com

Main processes

knapp.com

What the warehouse needs to fulfill…

higher speed less cost

more flexibility

GOODS

knapp.com

Level 1: Manual Warehouse

Software & Processes knapp.com

Software & Processes

 Initial improvements  Operational structure  Warehouse segmentation  Process optimization  Data transparancy

 Software by KiSoft or SAP EWM by KNAPP knapp.com

Manual warehouse

knapp.com

Manual warehouse optimization

knapp.com

Level 1: Manual Warehouse

Further Quick Wins knapp.com

MultiScan Mobile space requirement measuring device with

weight detection and form identification.

Benefits:  Optimization of storage space  Perfect calculation of the dispatch volume  Basis for quality assurance knapp.com

Vision Cube Device for automatic identification of stamped printing on medicine packaging using innovative KiSoft Vision by KNAPP.

Benefits:  Various types of data: 1D and 2D codes, stampings and plain text  Saves process time & reduces the error rate  Supports zero defect philosophy knapp.com

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

ProfileScan Measurement frame for optical identification and monitoring

of loading units at high conveyor speeds.

Benefits:  Reliable goods-in check  Detection of deformation to support following processes  Exact calculation of the dispatch volume knapp.com

Vision Scantunnel  Reliable Container and Carton check  Reading of all 1D and 2D codes  Detection of specific features e.g. dirt, strapping, liquids, ..  Reliable automation solution for goods-in  Reduced complexity of following warehouse processes

knapp.com

Performance

Conveying system Sorter

Streamline

Open Shuttles Flexibility

knapp.com

knapp.com

Open Shuttles

Open Shuttle

Bild durch Klicken auf Symbol hinzufügen

Bild durch Klicken auf Symbol hinzufügen

Open Shuttle Fork

Open Shuttle for pallets

knapp.com

Open Shuttle

knapp.com

Open Shuttle Fork

knapp.com

Open Shuttle for pallets

knapp.com

Level 3: Automatic Solutions

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

Level 3: Automatic Solutions Goods-to-Person Picking

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

Goods-to-Person Picking

Resource-efficient and ergonomic knapp.com

Goods-to-Person Picking

Work stations

Conveying system

Storage System

knapp.com

Goods-to-Person Picking

Work stations

Conveying system

Storage System

knapp.com

Storage systems Selecting a suitable storage system  Load carriers: pallets, cartons, single item…

 Weight: 1,000kg, 50kg, 10g…  Spatial requirements (height, floor space)  Storage and retrieval capacity

 Sequence requests  Storage Locations  Necessary flexibility of the system knapp.com

Storage systems OSR Shuttle™  High performance semi-automatic storage and picking system with highest safety standards  All-purpose shuttle: covers most important warehouse processes

 > 15 years of experience  > 250 installed systems  > 20,000 Shuttles

 Safe, energy-efficient, modular, flexible knapp.com

Smart Shuttles

knapp.com

Smart Shuttles 3D Shuttle  Multi-directional rail-guided shuttles (360° rotation)  Shuttles can switch between rack lines and levels  Every storage location can be accessed by every shuttle  Shuttles can exit the rack lines  Space-effective integration in existing buildings

 Different ceiling heights, angled rooms  Flexible scalability knapp.com

Goods-to-Person Picking

Work stations

Conveying system

Storage System

knapp.com

Performance

Transport system Sorter

Streamline

Open Shuttles Flexibility

knapp.com

Goods-to-Person Picking

Work stations

Conveyor system

Storage System

knapp.com

Pick-it-Easy work stations

Pick-it-Easy work stations  Pick-it-Easy series: Different types of work stations for different requirements and sectors

 Future-oriented design: ergonomic KiDesign; easyUser user interfaces  Multifunctional; optimized for main tasks  More than 600 work stations worldwide  Benefit: Flexibility, performance, ergonomics, economics and design unified in one concept knapp.com

Goods-to-Person Picking

 Efficiency: 600-800% more load units with same floor space  Performance: 400-800% more throughput with same personal cost  Quality: Error rate almost zero knapp.com

Level 4: Fully Automatic Solutions Goods-to-Robot Picking Level 3: Automatic Solutions

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

Pick-it-Easy Robot

Pick-it-Easy Robot Benefits  High productivity  Continuous high performance  Up to 1,000 picks/h  Ideal for shift operation when high performance and quality are required  Substitution of monotonous work  Focus of workforce on valuable/-adding tasks

 High flexibility  High picking quality  High availability knapp.com

Best Product 2017 at LogiMAT

Level 3: Automatic Solutions Matrix Sortation

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

Matrix Sortation

E-Commerce Challenges Order Size

Economics Batch Size 1

Errors, Man Power, Space, Energy

Same and next day delivery, flexibility, quality

13–50 %

Customer Convenience

Returns Rate

knapp.com

Pick-it-Easy Multi

 Tailor-made for omni-channel retail

 Picking flat-packed goods into sorter pockets and dispatch cartons  Simultaneous processing of shop and ecommerce orders

 Patent pending knapp.com

Pick-it-Easy Multi / Matrix Sorter

knapp.com

Level 4: Fully Automatic Solutions Goods-to-Robot Picking + Matrix Sortation Level 3: Automatic Solutions

Level 2: Semi-automatic Solutions Level 1: Manual Warehouse

knapp.com

Summary Increasingly, physical (automated, or manual) and logical (information) processes will interconnect  The aims of Logistics 4.0 are already a part of everyday life in today’s modern warehouses  KNAPP pioneers in Logistics 4.0 - started developing innovative solutions years ago  Smart technologies and smart warehouse solutions are available and ready for the market today  Growing trend: Goods-to-person picking, Matrix Sortation and sensible use of robotics  The human factor: Automation technologies support people, who can focus on value creation.

knapp.com

making complexity simple

Questions?

Thank you. Vielen Dank. Merci beaucoup. Muchas gracias. Mille grazie. knapp.com