May 8, 2017 - knapp.com. Software & Processes ... transparancy. - Software by KiSoft or SAP EWM by KNAPP ... Perfect
KNAPP AG
Market developments around the world The impact ecommerce has had on warehouse logistics The current hot topic of robotics, and A vision of the future – sharing some R&D
Please view videos at: www.youtube.com/user/KNAPPwebtv
David James, Director Subsidiary Management, Knapp C.I.L.T.,Marylebone, London 08.05.2017
knapp.com
Company
Headquarter
Hart bei Graz
Founded: 1952 Company premises: 120,000 m2 Employees at the headquarters: 2,000 Employees worldwide: 3,000 Locations and offices: 33 Turnover 15/16: 582 million euros Export quota: 98 %
Screws/year: 7.8 million Shuttles/year: 3,100 Lifts/year: 210 Switch cabinets/year: 1,700 Powder coating/year: 44 t Coated surface/year: 181,000 m2
Certifications
KNAPP AG
Production in numbers
KEY DATA
Quality management ISO 9001 Occupational Health and Safety OHSAS 18001 Environmental management ISO 14001
Company
retail healthcare fashion food retail industry
Solution concepts
Core industries
SECTORS
zero defect warehouse low complexity warehouse omni-channel warehouse smart warehouse
Customers
knapp.com
Markets – Radical Changes Europe & North America Central & South America
China, South East Asia & Australia Middle East India E-Commerce A revolution? Whatever – it’s a massive catalyst for change
knapp.com
knapp.com
Source: http://www.zdnet.com/article/industry-4-0-its-all-about-information-technology/ - 19.08.2015
Source: http://www.cebit.de/de/news/industrie-4.0-iot-was-kommt-auf-sie-zu.xhtml- 18.01.2017
Source: http://www.business2business.at/logistik/industrie-4-0-herausforderung-fuer-die-logistik- 18.01.2017
Source: http://www.strategyand.pwc.com/global/home/what-we-think/reports-whitepapers/article-display/industry-4-0/ - 19.08.2015
Source: http://www.e-3.de/artikel/keine-industrie-4-0-ohne-logistik-4-0/ - 18.01.2017
Source: https://www.bcgperspectives.com/content/articles/engineered_products_project_business_industry_40_future_productivity_growth_manufacturing_industries/ 19.08.2015
Keynote Topic CeMAT Smart Supply Chain Solutions Source: https://www.isa.org/intech/20160601// - 18.01.2017
Quelle: http://www.cemat.de/en/news/lead-theme-smart-supply-chain-solution/ - 19.08.2015
Source: http://www.hannovermesse.de/en/news/key-topics/industrie-4.0/ - 19.08.2015
Source: http://www.bmbf.de/en/19955.php - 19.08.2015
knapp.com
Industry 4.0
A Revolution in Warehouse Logistics?
knapp.com
Business scenarios Shop
Sales & Campaigns
Collect-from-store/ return-to-store
Omni-channel
Catalogue
Online Same-and-next-day delivery knapp.com
Main processes
knapp.com
What the warehouse needs to fulfill…
higher speed less cost
more flexibility
GOODS
knapp.com
Level 1: Manual Warehouse
Software & Processes knapp.com
Software & Processes
Initial improvements Operational structure Warehouse segmentation Process optimization Data transparancy
Software by KiSoft or SAP EWM by KNAPP knapp.com
Manual warehouse
knapp.com
Manual warehouse optimization
knapp.com
Level 1: Manual Warehouse
Further Quick Wins knapp.com
MultiScan Mobile space requirement measuring device with
weight detection and form identification.
Benefits: Optimization of storage space Perfect calculation of the dispatch volume Basis for quality assurance knapp.com
Vision Cube Device for automatic identification of stamped printing on medicine packaging using innovative KiSoft Vision by KNAPP.
Benefits: Various types of data: 1D and 2D codes, stampings and plain text Saves process time & reduces the error rate Supports zero defect philosophy knapp.com
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
ProfileScan Measurement frame for optical identification and monitoring
of loading units at high conveyor speeds.
Benefits: Reliable goods-in check Detection of deformation to support following processes Exact calculation of the dispatch volume knapp.com
Vision Scantunnel Reliable Container and Carton check Reading of all 1D and 2D codes Detection of specific features e.g. dirt, strapping, liquids, .. Reliable automation solution for goods-in Reduced complexity of following warehouse processes
knapp.com
Performance
Conveying system Sorter
Streamline
Open Shuttles Flexibility
knapp.com
knapp.com
Open Shuttles
Open Shuttle
Bild durch Klicken auf Symbol hinzufügen
Bild durch Klicken auf Symbol hinzufügen
Open Shuttle Fork
Open Shuttle for pallets
knapp.com
Open Shuttle
knapp.com
Open Shuttle Fork
knapp.com
Open Shuttle for pallets
knapp.com
Level 3: Automatic Solutions
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
Level 3: Automatic Solutions Goods-to-Person Picking
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
Goods-to-Person Picking
Resource-efficient and ergonomic knapp.com
Goods-to-Person Picking
Work stations
Conveying system
Storage System
knapp.com
Goods-to-Person Picking
Work stations
Conveying system
Storage System
knapp.com
Storage systems Selecting a suitable storage system Load carriers: pallets, cartons, single item…
Weight: 1,000kg, 50kg, 10g… Spatial requirements (height, floor space) Storage and retrieval capacity
Sequence requests Storage Locations Necessary flexibility of the system knapp.com
Storage systems OSR Shuttle™ High performance semi-automatic storage and picking system with highest safety standards All-purpose shuttle: covers most important warehouse processes
> 15 years of experience > 250 installed systems > 20,000 Shuttles
Safe, energy-efficient, modular, flexible knapp.com
Smart Shuttles
knapp.com
Smart Shuttles 3D Shuttle Multi-directional rail-guided shuttles (360° rotation) Shuttles can switch between rack lines and levels Every storage location can be accessed by every shuttle Shuttles can exit the rack lines Space-effective integration in existing buildings
Different ceiling heights, angled rooms Flexible scalability knapp.com
Goods-to-Person Picking
Work stations
Conveying system
Storage System
knapp.com
Performance
Transport system Sorter
Streamline
Open Shuttles Flexibility
knapp.com
Goods-to-Person Picking
Work stations
Conveyor system
Storage System
knapp.com
Pick-it-Easy work stations
Pick-it-Easy work stations Pick-it-Easy series: Different types of work stations for different requirements and sectors
Future-oriented design: ergonomic KiDesign; easyUser user interfaces Multifunctional; optimized for main tasks More than 600 work stations worldwide Benefit: Flexibility, performance, ergonomics, economics and design unified in one concept knapp.com
Goods-to-Person Picking
Efficiency: 600-800% more load units with same floor space Performance: 400-800% more throughput with same personal cost Quality: Error rate almost zero knapp.com
Level 4: Fully Automatic Solutions Goods-to-Robot Picking Level 3: Automatic Solutions
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
Pick-it-Easy Robot
Pick-it-Easy Robot Benefits High productivity Continuous high performance Up to 1,000 picks/h Ideal for shift operation when high performance and quality are required Substitution of monotonous work Focus of workforce on valuable/-adding tasks
High flexibility High picking quality High availability knapp.com
Best Product 2017 at LogiMAT
Level 3: Automatic Solutions Matrix Sortation
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
Matrix Sortation
E-Commerce Challenges Order Size
Economics Batch Size 1
Errors, Man Power, Space, Energy
Same and next day delivery, flexibility, quality
13–50 %
Customer Convenience
Returns Rate
knapp.com
Pick-it-Easy Multi
Tailor-made for omni-channel retail
Picking flat-packed goods into sorter pockets and dispatch cartons Simultaneous processing of shop and ecommerce orders
Patent pending knapp.com
Pick-it-Easy Multi / Matrix Sorter
knapp.com
Level 4: Fully Automatic Solutions Goods-to-Robot Picking + Matrix Sortation Level 3: Automatic Solutions
Level 2: Semi-automatic Solutions Level 1: Manual Warehouse
knapp.com
Summary Increasingly, physical (automated, or manual) and logical (information) processes will interconnect The aims of Logistics 4.0 are already a part of everyday life in today’s modern warehouses KNAPP pioneers in Logistics 4.0 - started developing innovative solutions years ago Smart technologies and smart warehouse solutions are available and ready for the market today Growing trend: Goods-to-person picking, Matrix Sortation and sensible use of robotics The human factor: Automation technologies support people, who can focus on value creation.
knapp.com
making complexity simple
Questions?
Thank you. Vielen Dank. Merci beaucoup. Muchas gracias. Mille grazie. knapp.com