Packing Event - Highlights

Packing Event - Highlights From online sales to packing of furniture

Information and data flow POS Sales

CAD|CAM Planning

Design

CutRite BOM

BOM CNC Drawings

CNC

ERP Order entry

6

Material management

© HOMAG Ι ControllerMES

BOM

Optimization/ Nesting

ControllerMES DataConfigurator

BOM

Production

Production Planning

Productionorder

Production Organization

Production Data

Production Control

Hendrik Albers Ι 18.05.2017

ControllerMES at a glace Saw/ Nesting

Re-Work

- Batch Sizing - Optimization - Routing

Stock Management - Boards - Offcuts

- Quality check - Identifying def. parts

Edgebander

1

- Data Generation - Edge preview

2

9

3

8 Shipping Control - Commissioning - Completeness - RFID

4 5

Logistics - Packaging units - Accessory Picking - Component-Supply 7

6

7


Sorting & Kitting - Presorting for assembly - Allocation

CNC/ Drilling - On-demand supply of data - Operator Assistance

Process Control - Monitoring - Data Collection - Data evaluation Hendrik Albers Ι 18.05.2017

ProductionCONTROL Dashboard 

The dashboard enables transparency in the production



Clear, comprehensible, comparable, up-to-date information is presented uniform and transparent ▪ Current status and target achievement of a workplace or production at a glance

▪ Dashboard production ▪ Overview of the KPI of production ▪ Dashboard work center ▪ Overview of the KPI of the workplace

8



ProductionORGANIZATION Reproduction and quality control 

Identifying damaged parts on the shop floor  E.g. by scanner or mobile device



Automated creation of reproduction orders 



Feedback to ERP or other systems 



9

Integrated in normal batches or separately (prioritized)

Material requirements resulting from the reproduction may be reported to the ERP

Statistics and evaluation  Reason, point in time and occurrence



ProductionORGANIZATION Information terminal – worker information system ▪ Paperless production ▪ On demand information ▪ Provided per workplace and workstep ▪ Digitalization of (manual) work places ▪ Order information ▪ Part Information

▪ Drawings ▪ Machine program ▪ Production order progress ▪ Information actuality

10



Concept – why and where do we need sorting

• Achieving best efficiency in the production requires mixing parts on the machines

• Finding and sorting the parts after machining costs a lot of time • Sorting requires more space • Damaging parts while sorting • Pre-printing of papers, labels, warranty and assembly instructions • Multiple languages required • Skilled people required

MOS Sorter – hardware and structure

• Flexible for every customer – easy configuration

• Horizontal and vertical parts • Pallets and carts • Light indications – RGB LED • Scalable – hardware and software

MOS Sorter – software features

• Multi-language

• Automated printing • Automatic measurement of all parts in a package and selection of a box or pallet • Horizontal and vertical control • Microsoft SQL Database with all orders in the production • Import from imos CAD CAM, wood CAD CAM and ControllerMES • Checklists – all parts in a package; all packages for an order • Multi user support

• Automatic loading of video instructions

One source for all

Everything from a single source

Sale 14

Construction

Data generation

© HOMAG Ι Packing Days

Planning

Storage

Cutting

Collating/ Feeding

Laminating

Format/ Edge

Drilling

Fittingsmounting

Assembly

Packaging

Service

Jan Ihde Ι 05.12.2017

Packing Process Cost factor - packaging Economic aims

Environmental objectives

Protective packaging is

Avoidance, minimization,

primarily a cost factor,

materials accepted

which must be reduced

by consumer, Utilization,

to a reasonable

CO² reduction

minimum.

IMPORTANT FOR EXPORT

Cost trap - process costs Material vs. process costs

Cost distribution

"To use packaging "20% of the packaging

(packing process) is far are material costs more expensive than to but 80% are process buy them." costs."

.

H.J.Schelberg / Eurosave

Thimm Consulting

AMBITIONS TO WESTERN

EUROPE 15


Jan Ihde Ι 05.12.2017

Packing Modules

Carton Cutting

Feeding & Folding

Inserting

Sealing & labeling of

Palletizing

of carton

material

carton

of cartons

PACKING PROCESS FLOW 16


Jan Ihde Ι 05.12.2017

FLATPACK - Packing Line Concepts (unpacked) material

Packed material Cutting and folding of carton

Inserting into carton + label applying on carton

Sealing of carton

Stacking of cartons

Pass-over station Preparation of material

Measuring station + data transfer to VKS

MOS Sorter

Material Sorting 17


Jan Ihde Ι 05.12.2017

FLATPACK - Packing Line Concepts Inserting of material into the open carton Cutting and folding of carton incl. waste removal

Sealing of carton

Palletizing of single packs onto a stack by robot

18


Jan Ihde Ι 05.12.2017

1 Step: Common data collection Perperation of a status quo analysis based on your processes and your packaging

Process costs

19 : S M U R F I T K A P P A

fanfold®: Material Flutes

Width E-Flute ca. 1,7 mm B-flute ca. 2,7 mm C-flute ca. 3,9 mm BE-flute ca. 4,0 mm BB-flute ca. 5,3 mm BC-flute ca. 6,5 mm

creases:

max. 24

widths:

300 – 2.420 mm

fold:

1.000 bis 1.350 mm


Folding

Design Development: guaranteed creativity 700 Designers worldwide ➢

Experts in evers product range

Dynamic Database of Smurfit Kappa ➢

More than 6.500 designs within a second available

➢

Design of drawings and samples for you


Innobook:

Practical Proof: Succes Stories ►

2. Case: Furniture producer;

packing of bed frames: ➢ Saving of ➢ ➢ ➢ ➢ ➢

150.000 €/Year

69% cost savings per packaging ROI of 1,5 years Instead of 5 employees 2 1 supplier/steady quality Packging process 1.30 minutes instead of 4 minutes

Feedback : ➢ Due to our project management huge savings ▪ Concept development (Process analysis) ▪ Packaging design 22 : S M U R F I T K A P P A

Domino developing innovative products and solutions at: ink jet, Thermal ink jet, laser, print & apply and thermal transfer overprinting

Technologies. That are deployed for the application of variable and authentication data, bar codes and unique traceability codes onto product and packaging, across many industrial sectors, including food, beverage, pharmaceutical and industrial products.

Corner wrap products (cont.)

M220 Pallet Labeler - Summary

Our vision of VR education

• Introduction into the company as a movie

• Introduction to the furniture production • Getting to know the machines, tools and materials • Machines operation • Machines maintenance • Emergency scenarios • Training technicians • Always available on the machine computer as a video game • Self explanatory • No need of supervisor