service manual - Cooper&Hunter [PDF]

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SERVICE MANUAL

EN Change for Life

Split Air Conditioner Vip Inverter Series

MODELS: CH-S09FTXHV-B

CH-S12FTXHV-B CH-S18FTXHV-B

For proper operation, please read and keep this manual carefully. Designed by Cooper&Hunter International Corporation, Oregon, USA www.cooperandhunter.com

Service Manual

Table of Contents Part Ⅰ : Technical Information. ......................................................................1 1. Summary.......................................................................................................................1 2. Specifications...........................................................................................................2 2.1 Specification Sheet............................................................................................................2 2.2 Operation Characteristic Curve.........................................................................................8 2.3 Capacity Variation Ratio According to Temperature..........................................................9 2.4 Cooling and Heating Data Sheet in Rated Frequency....................................................10 2.5 Noise Curve.....................................................................................................................10

3. Outline Dimension Diagram. ..................................................................... 11 3.1 Indoor Unit....................................................................................................................... 11 3.2 Outdoor Unit....................................................................................................................12

4. Refrigerant System Diagram.....................................................................13 5. Electrical Part.........................................................................................................14 5.1 Wiring Diagram................................................................................................................14 5.2 PCB Printed Diagram......................................................................................................17

6. Function and Control.......................................................................................21 6.1 Remote Controller Introduction ......................................................................................21 6.2 Operation of Smart Control (Smart Phone, Tablet PC)...................................................26 6.3 Brief Description of Modes and Functions.......................................................................31

Part Ⅱ : Installation and Maintenance ..................................................40 7. Notes for Installation and Maintenance..........................................40 8. Installation.................................................................................................................42 8.1 Installation Dimension Diagram.......................................................................................42 8.2 Installation Parts-checking .............................................................................................44 8.3 Selection of Installation Location.....................................................................................44 8.4 Electric Connection Requirement....................................................................................44 8.5 Installation of Indoor Unit.................................................................................................44 8.6 Installation of Outdoor Unit..............................................................................................47 8.7 Vacuum Pumping and Leak Detection............................................................................48 8.8 Check after Installation and Test Operation....................................................................48

Table of Contents

Service Manual

9. Maintenance. ...........................................................................................................49 9.1 Error Code List................................................................................................................49 9.2 Procedure of Troubleshooting.........................................................................................56 9.3 Troubleshooting for Normal Malfunction..........................................................................80

10. Exploded View and Parts List...............................................................82 10.1 Indoor Unit.....................................................................................................................82 10.2 Outdoor Unit..................................................................................................................86

11. Removal Procedure........................................................................................90 11.1 Removal Procedure of Indoor Unit................................................................................90 11.2 Removal Procedure of Outdoor Unit.............................................................................99

Appendix:.......................................................................................................................110 Appendix 1: Reference Sheet of Celsius and Fahrenheit................................................... 110 Appendix 2: Configuration of Connection Pipe.................................................................... 110 Appendix 3: Pipe expanding method.................................................................................. 111 Appendix 4: List of Resistance for Temperature Sensor..................................................... 112

Table of Contents

Service Manual

Part Ⅰ : Technical Information 1. Summary Indoor Unit:

Outdoor Unit:

09K & 12K

18K

Remote Controller:

Technical Information

1

Service Manual

2. Specifications 2.1 Specification Sheet Parameter Model Product Code

Unit

Rated Voltage Rated Frequency Phases Power Supply Mode Cooling Capacity Heating Capacity Cooling Power Input Heating Power Input Cooling Power Current Heating Power Current Rated Input Rated Current Air Flow Volume (SH/H/MH/M/ML/L/SL) Dehumidifying Volume EER COP SEER SCOP Application Area Model Product Code Fan Type Diameter Length(DXL) Fan Motor Cooling Speed (SH/H/MH/M/ML/L/SL/Q) Fan Motor Heating Speed (SH/H/MH/M/ML/L/SL/Q) Output of Fan Motor Fan Motor RLA Fan Motor Capacitor Input of Heater Evaporator Form Pipe Diameter Indoor Unit Row-fin Gap Coil Length (LXDXW) Swing Motor Model Output of Swing Motor Fuse Sound Pressure Level (SH/H/MH/M/ML/L/SL)

V~ Hz

Power Supply

Dimension (WXHXD) Dimension of Carton Box (LXWXH) Dimension of Package (LXWXH) Net Weight Gross Weight

2

W W W W A A W A m3/h L/h W/W W/W

m2

Value CH-S09FTXHV-B CB26400060018 220-240 50 1 Outdoor 2600 3000 520 550 2.36 2.5 1630 6.5 650/530/470/400/350/300/290 0.8 5.00 5.45 8.5 5.1 26 CH-S09FTXHV-B

W A dB (A)

CB264N0060018 Cross-flow Ф92X616 1350/1127/1000/870/780/690/600/550 1350/1151/1074/1000/930/870/842/10 0.3 / / Aluminum Fin-copper Tube Ф7 2-1.5 623X25.4X304.8 MP24HD 1.5 3.15 37/34/32/28/24/21/18

mm mm mm kg kg

860X305X170 932X385X280 935X388X295 12.5 15

mm r/min r/min W A μF W mm mm mm

Technical Information

Service Manual

Model

CH-S09FTXHV-B

Product Code

CB264W0060018

Compressor Manufacturer/Trademark

ZHUHAI LANDA COMPRESSOR CO.,LTD.

Compressor Model

QXAT-B121zE070

Compressor Oil

FV50S

Compressor Type

Rotary

L.R.A.

A

35

Compressor RLA

A

6.7

Compressor Power Input

W

1430

Overload Protector

1NT11L-6233

Throttling Method

Electron expansion valve

Operation temp

°C

16~30

Ambient temp (cooling)

°C

-18~54

Ambient temp (heating)

°C

Condenser Form

-30~24 Aluminum Fin-copper Tube

Pipe Diameter

mm

Ф7

Rows-fin Gap

mm

2.5-1.4

Coil Length (LXDXW)

mm

763X57X550

Fan Motor Speed

rpm

780

Output of Fan Motor

W

30

Outdoor Unit Fan Motor RLA Fan Motor Capacitor

A

0.24

μF

/

m3/h

2400

Air Flow Volume of Outdoor Unit Fan Type Fan Diameter

Axial-flow mm

Defrosting Method

Ф438 Automatic Defrosting

Climate Type

T1

Isolation Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side Permissible Excessive Operating Pressure for the Suction Side Sound Pressure Level (H/M/L)

Connection Pipe

I IP24 MPa

4.3

MPa

2.5

dB (A)

45/-/-

Dimension (WXHXD) mm Dimension of Carton Box (LXWXH) mm Dimension of Package (LXWXH) mm Net Weight kg Gross Weight kg Refrigerant Refrigerant Charge kg Length m Gas Additional Charge g/m Outer Diameter Liquid Pipe mm Outer Diameter Gas Pipe mm Max Distance Height m Max Distance Length m Note: The connection pipe applies metric diameter.

899X596X378 945X417X630 948X420X645 43 46 R410A 1.3 5 20 Ф6 Ф12 10 15

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information

3

Service Manual

Parameter Model Product Code

Unit

Rated Voltage Rated Frequency Phases Power Supply Mode Cooling Capacity Heating Capacity Cooling Power Input Heating Power Input Cooling Power Current Heating Power Current Rated Input Rated Current Air Flow Volume (SH/H/MH/M/ML/L/SL) Dehumidifying Volume EER COP SEER SCOP Application Area Model Product Code Fan Type Diameter Length(DXL) Fan Motor Cooling Speed (SH/H/MH/M/ML/L/SL/Q) Fan Motor Heating Speed (SH/H/MH/M/ML/L/SL/Q) Output of Fan Motor Fan Motor RLA Fan Motor Capacitor Input of Heater Evaporator Form Pipe Diameter Indoor Unit Row-fin Gap Coil Length (LXDXW) Swing Motor Model Output of Swing Motor Fuse Sound Pressure Level (SH/H/MH/M/ML/L/SL) Dimension (WXHXD) Dimension of Carton Box (LXWXH) Dimension of Package (LXWXH) Net Weight Gross Weight

V~ Hz

Power Supply

4

W W W W A A W A m3/h L/h W/W W/W

m2

mm r/min r/min W A μF W mm mm mm W A dB (A) mm mm mm kg kg

Value CH-S12FTXHV-B CB26400070018 220-240 50 1 Outdoor 3500 3700 760 750 3.45 3.41 1680 6.8 720/550/490/420/370/320/290 1.4 4.6 4.93 8.5 5.1 35 CH-S12FTXHV-B CB264N0070018 Cross-flow Ф92X616 1400/1185/1053/920/829/741/650/550 1400/1185/1119/1053/958/870/842/10 0.3 / / Aluminum Fin-copper Tube Ф7 2-1.5 623X25.4X304.8 MP24HD 1.5 3.15 40/38/34/32/28/24/20 860X305X170 932X385X280 935X388X295 12.5 15

Technical Information

Service Manual

Model

CH-S12FTXHV-B

Product Code

CB264W0070018

Compressor Manufacturer/Trademark

ZHUHAI LANDA COMPRESSOR CO.,LTD.

Compressor Model

QXAT-B121zE070

Compressor Oil

FV50S

Compressor Type

Rotary

L.R.A.

A

35

Compressor RLA

A

6.7

Compressor Power Input

W

1430

Overload Protector

1NT11L-6233

Throttling Method

Electron expansion valve

Operation temp

°C

16~30

Ambient temp (cooling)

°C

-18~54

Ambient temp (heating)

°C

-30~24

Condenser Form

Aluminum Fin-copper Tube

Pipe Diameter

mm

Ф7

Rows-fin Gap

mm

2.5-1.4

Coil Length (LXDXW)

mm

763X57X550

Fan Motor Speed

rpm

780

Output of Fan Motor

W

30

Outdoor Unit Fan Motor RLA Fan Motor Capacitor

A

0.24

μF

/

Air Flow Volume of Outdoor Unit

3

m /h

2400

Fan Type Fan Diameter

Axial-flow mm

Defrosting Method

Ф438 Automatic Defrosting

Climate Type

T1

Isolation Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side Permissible Excessive Operating Pressure for the Suction Side Sound Pressure Level (H/M/L)

Connection Pipe

I IP24 MPa

4.3

MPa

2.5

dB (A)

Dimension (WXHXD) mm Dimension of Carton Box (LXWXH) mm Dimension of Package (LXWXH) mm Net Weight kg Gross Weight kg Refrigerant Refrigerant Charge kg Length m Gas Additional Charge g/m Outer Diameter Liquid Pipe mm Outer Diameter Gas Pipe mm Max Distance Height m Max Distance Length m Note: The connection pipe applies metric diameter.

50/-/899X596X378 945X417X630 948X420X645 43 46 R410A 1.3 5 20 Ф6 Ф12 10 20

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information

5

Service Manual

Parameter Model Product Code

Unit

Rated Voltage Rated Frequency Phases Power Supply Mode Cooling Capacity Heating Capacity Cooling Power Input Heating Power Input Cooling Power Current Heating Power Current Rated Input Rated Current Air Flow Volume (SH/H/MH/M/ML/L/SL) Dehumidifying Volume EER COP SEER SCOP Application Area Model Product Code Fan Type Diameter Length(DXL) Fan Motor Cooling Speed (SH/H/MH/M/ML/L/SL/Q) Fan Motor Heating Speed (SH/H/MH/M/ML/L/SL/Q) Output of Fan Motor Fan Motor RLA Fan Motor Capacitor Input of Heater Evaporator Form Pipe Diameter Indoor Unit Row-fin Gap Coil Length (LXDXW) Swing Motor Model Output of Swing Motor Fuse Sound Pressure Level (SH/H/M/L/SL)

V~ Hz

Power Supply

Dimension (WXHXD) Dimension of Carton Box (LXWXH) Dimension of Package (LXWXH) Net Weight Gross Weight

6

W W W W A A W A m3/h L/h W/W W/W

m2

Value CH-S18FTXHV-B CB26400050018 220-240 50 1 Outdoor 5300 5300 1400 1350 6.36 6.14 2400 9.1 850/750/650/600/500/400/340 1.8 3.80 3.93 6.1 4.6 53 CH-S18FTXHV-B

W A dB (A)

CB264N0050018 Cross-flow Ф107X699 1350/1150/1050/930/800/700/650/600 1400/1200/1100/1000/900/800/750/20 0.44 / / Aluminum Fin-copper Tube Ф7 2-1.5 706X25.4X303.8 MP24AQ 1.5 3.15 46/42/40/36/32/27/22

mm mm mm kg kg

960X320X205 1040X400X318 1043X403X333 14 17

mm r/min r/min W A μF W mm mm mm

Technical Information

Service Manual

Model

CH-S18FTXHV-B

Product Code

CB264W0050018

Compressor Manufacturer/Trademark

ZHUHAI LANDA COMPRESSOR CO.,LTD.

Compressor Model

QXAT-B121zF070

Compressor Oil

68EP

Compressor Type

Rotary

L.R.A.

A

40

Compressor RLA

A

6.6

Compressor Power Input

W

1430

Overload Protector

1NT11L-6233

Throttling Method

Electron expansion valve

Operation temp

°C

16~30

Ambient temp (cooling)

°C

-18~54

Ambient temp (heating)

°C

-30~24

Condenser Form

Aluminum Fin-copper Tube

Pipe Diameter

mm

Ф7

Rows-fin Gap

mm

2-1.4

Coil Length (LXDXW)

mm

852X38.1X660

Fan Motor Speed

rpm

800

Output of Fan Motor

W

60

Outdoor Unit Fan Motor RLA Fan Motor Capacitor

A

0.5

μF

/

Air Flow Volume of Outdoor Unit

3

m /h

3200

Fan Type Fan Diameter

Axial-flow mm

Defrosting Method

Ф520 Automatic Defrosting

Climate Type

T1

Isolation Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side Permissible Excessive Operating Pressure for the Suction Side Sound Pressure Level (H/M/L)

Connection Pipe

I IP24 MPa

4.3

MPa

2.5

dB (A)

Dimension (WXHXD) mm Dimension of Carton Box (LXWXH) mm Dimension of Package (LXWXH) mm Net Weight kg Gross Weight kg Refrigerant Refrigerant Charge kg Length m Gas Additional Charge g/m Outer Diameter Liquid Pipe mm Outer Diameter Gas Pipe mm Max Distance Height m Max Distance Length m Note: The connection pipe applies metric diameter.

56/-/965X700X396 1026X455X735 1029X458X750 51 55.5 R410A 1.65 5 20 Ф6 Ф12 10 25

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information

7

Service Manual

2.2 Operation Characteristic Curve 09K/12K Cooling Cooling

Heating Heating

8

10 9

7

8

6

7 5

Current(A)

Current(A)

6 5 4 3

Condition Indoor:DB 27°C WB19°C Indoor air flow: Turbo Pipe length:5m Voltage:230V

2 1 0

0

20

40

60

80

Compressor Speed(rps)

100

4 3 Condition Indoor:DB 20°C Indoor air flow:Turbo Pipe length:5m Voltage:230V

2 1

120

0

0

110

9110Conditions

100

7

90

Current (A)

6 90

80

80

70

1 60 0

050

Condition Indoor:DB27°C WB19°C Indoor air flow: Turbo Pipe length:5m

10 20 30 40 50 60 70 80 90 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Compressor speed (rps) Outdoor temp. (°C)

8

Capacity ratio(%) Current (A)

Capacity ratio(%)

Indoor: DB27°C/WB19°C 8 Indoor air flow: High 100Pipe length: 5m

2

100

120

120 11

10

70

80

130 Heating Heating

11120

3

60

Heating

130 Cooling Cooling

4

40

Compressor Speed(rps)

18K Cooling

5

20

60 50

10 9 8 7 6 5 4 3 2 1

Conditions Indoor: DB20°C/WB15°C Indoor air flow: High Condition Pipe length: 5m

Indoor:DB20°C Indoor air flow: Turbo Pipe length:5m

0 0 10 20 30 40 50 60 70 80 90 100 110 120 40 -20 -15 -10 -5 0 5 10

Compressor speed (rps) Outdoor temp.(°C)

Technical Information

Service Manual

2.3 Capacity Variation Ratio According to Temperature 09K/12K Heating Heating

105 100 95 90 85 80 75 70 65 60 55 50 32 34 36 38 40

120 110

Conditions Indoor:DB27°C/WB19°C Indoor air flow:Super High Pipe length: 5m

Capacity ratio(%)

Capacity ratio( %)

Cooling Cooling

100 90 80 Conditions Indoor:DB20°C Indoor air flow:Super High Pipe length: 5m

70 60 50 40

42 44 46 48 50 52 54

-30

-20

Outdoor temp.(°C)

-15

-8

0

7

10

Outdoor temp.(°C)

18K Heating

120

120

110

110

Capacity ratio(%)

Capacity ratio(%)

Cooling

100 90 80 70

Conditions Indoor: DB27°C/WB19°C Indoor air flow: High Pipe length: 5m

60 50 40

29

34

39

44

Outdoor Temp.(°C)

Technical Information

49

100 90 80

Conditions Indoor: DB20°C/WB15°C Indoor air flow: High Pipe length: 5m

70 60 50

54

40 -30

-20

-15

-8

0

7

10

Outdoor Temp.(°C)

9

Service Manual

2.4 Cooling and Heating Data Sheet in Rated Frequency Cooling: Rated cooling condition(°C) (DB/WB)

Pressure of gas pipe connecting indoor and outdoor unit

Model

Indoor

Outdoor

P (MPa)

27/19

35/24

09K/12K

0.85~1.0

27/19

35/24

18K

0.9~1.0

Inlet and outlet pipe temperature of heat exchanger T1 (°C) in:8~11 out:11~14 in:8~11 out:11~14

T2 (°C) in:50~80 out:37~43 in:75~83 out:37~48

Compressor Fan speed of Fan speed of revolution indoor unit outdoor unit (Hz) Turbo

Suprt High

58

Super High

High

73

Heating: Rated heating condition(°C) (DB/WB)

Pressure of gas pipe connecting indoor and outdoor unit

Model

Indoor

Outdoor

P (MPa)

20/-

7/6

09K/12K

2.5~3.0

20/15

7/6

18K

2.2~2.4

Inlet and outlet pipe temperature of heat exchanger T1 (°C) in:50~80 out:37~43 in:75~83 out:37~45

Compressor Fan speed of Fan speed of revolution indoor unit outdoor unit (Hz)

T2 (°C) in:1~3 out:2~5 in:1~3 out:2~6

Turbo

Suprt High

56

Super High

High

75

Instruction: T1: Inlet and outlet pipe temperature of evaporator T2: Inlet and outlet pipe temperature of condenser P: Pressure at the side of big valve Connection pipe length: 5 m.

2.5 Noise Curve Outdoor side noise 09K/12K Indoor side noise

54 52

Noise dB(A)

45

Noise dB(A)

50 18K

40

50 48 46

Cooling

44 42

35

40

09K

30

20

30

40

50

60 58 MH

M

ML

Indoor fan motor rotating speed

L

SL

Noise dB(A)

H

70

80

18K

20 SH

60

Compressor frequency(Hz)

12K

25

15

Heating

Heating

56 54 52 50 48 46 20

Cooling

30

40

50

60

70

80

90

100

Compressor frequency(Hz)

10

Technical Information

Service Manual

3. Outline Dimension Diagram 3.1 Indoor Unit D

H

W

136

542

179

09K/12K

Φ55

Φ55

125

148

90

684

186

18K

Φ55

Φ55

Unit:mm

49.5

Model 12K 18K

Technical Information

80

W 860 960

H 305 320

D 170 205

11

Service Manual

3.2 Outdoor Unit 810

303

596

09K/12K

378

899

343

550

Unit:mm

892

341

700

18K

396

396

965

Unit:mm

560

12

Technical Information

Service Manual 6HUYLFH0DQXDO

4. Refrigerant System Diagram 5HIULJHUDQW6\VWHP'LDJUDP INDOOR UNIT

OUTDOOR UNIT GAS SIDE

3-WAY VALVE

4-Way valve

Discharge

HEAT EXCHANGE (EVAPORATOR)

Accumlator

Suction

D

COMPRESSOR

Intercooler

LIQUID SIDE

2-WAY VALVE

HEAT

Strainer

Electron Strainer expansion valve

Strainer

EXCHANGE (CONDENSER)

Capillary Strainer

COOLING HEATING &RQQHFWLRQSLSHVSHFL¿FDWLRQ

Connection pipe specification: /LTXLG PP *DV PP )RU. 7$ Liquid : 1/4" (6mm) Gas : 1/2" (16mm) /LTXLG PP *DV PP )RU. 7% .

7HFKQLFDO,QIRUPDWLRQ



Technical Information

13

Service Manual

5. Electrical Part 5.1 Wiring Diagram ●Instruction

Symbol

Symbol Color

Symbol

Symbol Color

Symbol

Name

WH

White

GN

Green

CAP

Jumper cap

YE

Yellow

BN

Brown

COMP

Compressor

RD

Red

BU

Blue

Yellow/Green

BK

Black

/

/

Violet

OG

Orange

/

/

YEGN VT

Grounding wire

Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.

● Indoor Unit 09K & 12K

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