To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com ...... Valve, Pressure
Replacement Parts List No. 700027300 Revision C 06/2017
McQuay Air Cooled Screw Chiller ALS 300 - 425 Vintage B Last Manufactured: 2001
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Contents Parts List Revision History...................................................................................................................3 Nomenclature Model and Serial Number Nomenclature.......................................................................................4 Production Unit Model Number......................................................................................................4 Stock Unit Model Number...............................................................................................................4 Unit Model Nomenclature- Complete....................................................................................... 5 - 6 Electrical Legend...................................................................................................................... 7 - 8 Compressors Compressor Arrangement, Sizes & Notes......................................................................................9 Liquid Injected Compressors................................................................................................ 10 - 12 Oil Injected Compressors..................................................................................................... 13 - 15 Unit Piping Basic Information..........................................................................................................................16 Liquid Injected Compressors................................................................................................ 17 - 18 Oil Injected Compressors..................................................................................................... 19 - 24 Evaporators................................................................................................................................ 25 - 26 Condenser Coils......................................................................................................................... 27 - 28 Controls Power Panel......................................................................................................................... 29 - 46 Control Panel........................................................................................................................ 47 - 54 Condenser Fan Section.............................................................................................................. 55 - 59 Cabinet
.................................................................................................................................. 60 - 62
Wind Baffles and Hail Guards............................................................................................................63
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 2
Parts List Revision History Revision
Date
Description
NEW 04/13 New A 05/15 Updated Cover, Rev. pg. to Daikin Applied logo format. Page 16: Changed "McQuay Parts" to "Daikin Applied". Page 27, 28: Corrected Unit Size vintage from "A" to "B". B 05/2016 Page 5: Corrected Code 17. Page 15: Added Internal Oil Filter. Added footnote for External Oil Filter. Page 24: Added "external" to descr. for Oil Filter. Added footnote for internal Oil Filter. C 06/2017 Pages 58 & 59: Added "and Motor Mount 074807801" to Note **.
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 3
Nomenclature
Model and Serial Number Nomenclature Production Unit Model Number ALS 300 B
Vintage Nominal Tonnage ex. 300 = 300 Tons
Unit Type
ALS = Air Cooled Screw Water Chiller
Stock Unit Model Number ALS 300 B 27 Voltage
12 = 208/60/3 27 = 460/60/3
Vintage Nominal Tonnage ex. 300 = 300 Tons
Unit Type
ALS = Air Cooled Screw Water Chiller
Serial Number Nomenclature STN
U
00
05
Plant Identification
048200 Sequence Number
STN = Staunton, VA
Month of Manufacture
U = Unit Year of Manufacture 00 = 2000 01 = 2001 02 = 2002 etc.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
01 = January 02 = February 03 = March 04 = April 05 = May 06 = June 07 = July
08 = August 09 = September 10 = October 11 = November 12 = December
RPL 7000273 / Page 4
Nomenclature
Unit Model Nomenclature- Complete ALS 300B S 27 AL P C 08 1 A MYY V H Y Y S1 Y F 11 1 Y M 0 Y 1
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
EYS Y D D Y Y F
0
26 27 28 29 30 31 32 33 Code
1 Unit Type ALS= Air Cooled Screw Compressor Water Chiller 2 Unit Size (R22) & Vintage 300B= 300 Nominal Tons 315B= 315 Nominal Tons 330B= 330 Nominal Tons 340B= 340 Nominal Tons 360B= 360 Nominal Tons 370B= 370 Nominal Tons 380B= 380 Nominal Tons 425B= 425 Nominal Tons 3 Refrigerant & Unit Efficiency S= R22 & Standard Efficiency 4= R134a & Standard Efficiency R134a Unit Nominal Tonnage (68% of R22 rating) 300B= 205 Nominal Tons 315B= 215 Nominal Tons 330B= 225 Nominal Tons 340B= 230 Nominal Tons 360B= 245 Nominal Tons 370B= 250 Nominal Tons 380B= 260 Nominal Tons 425B= 290 Nominal Tons 4 Voltage 12= 208V/60Hz/3 29= 230V/60Hz/3 27= 460V/60Hz/3 37= 575V/60Hz/3 5 Starting Option AL= Across The Line PW= Part Winding/Reduced Inrush 6 Power Connection P= Power Block- Single Point Connection D= Disconnect Switch- Single Point Connection M= Multiple Point Connection 7 Compressor Circuit Protection C= Circuit Breakers Y= None 8 Capacity Control 08= 8 Steps Capacity Control 9 Hot Gas Bypass 1= Capacity Control Circuit #1 w/o Lead Lag 2= Capacity Control Circuit #1 & 2 w/ Lead Lag Y= None w/ Lead Lag 10 Control Circuit Transformer A= Control Circuit Transformer Y= None 11 Controls MYY= MicroTech Controller
Air Cooled Screw Chiller; ALS 300-425 Vintage B
12 Phase/Voltage Failure V= Phase/Under/Over Voltage Monitor D= Phase/Under/Over Voltage Monitor w/ LED Y= None 13 Miscellaneous Options A= Low Ambient Lockout w/ Outdoor Air Sensor C= 115V, 10A Convenience Outlet D= A & C G= Ground Fault Protection H= A, C, & G Y= None 14 Ice Storage A= Extra Evap. & Suction Insulation Y= None 15 Gauges Y= None 16 Evaporator Digit 1: Evaporator Selection S= Standard w/ Left Hand Connection D= Double Insulation w/ Left Hand Connection R= Right Hand Connection T= Double Insulation w/ Right Hand Connection Digit 2: Tube Material 1= Copper Tubes Y= None (Remote Evaporator) 17 Protective Guards A= Compressor & Horizontal Coil F= Condenser Coil, Compressor, & Horizontal Coil G= Condenser Coil Y= None 18 Head Pressure Control F= Fantrol w/ Low Ambient Start S= Speedtrol w/ Low Ambient Start 19 Condenser Digit 1: Fin Material 1= Aluminum 2= Copper 3= Aluminum w/ Phenolic Coating 4= Copper w/ Phenolic Coating 5= Aluminum w/ Electrofin Coating Digit 2: Tube Material 1= Copper 20 Condenser Fan Motors 1= Open Type 2 = Totally Enclosed Type 21 Sound Reduction Option Y= None 22 Expansion Valve M= Electronic, MicroTech Controlled
Rev. C 06/17
RPL 7000273 / Page 5
Nomenclature
Unit Model Nomenclature- Complete 23 Refrigerant Warranty 0= None 1= 1 Year 5= 5 Year A= NA 24 Approval Listing D= CETL Approval E= ETL Approval M= MEA/ETL Approval Y= None 25 Packaging 1= Steel Skid 26 MicroTech Options Digit 1: Units of Measure on Keypad Display E= English M= Metric Digit 2: Modem M= Phone Modem 9600 Baud Y= None Digit 3: Sensor Option S= Standard A= Unit Amp Package
31 CRN- Evaporator 1= CRN- British Columbia 2= CRN- Alberta 3= CRN- Saskatchewan 4= CRN- Manitoba 5= CRN- Ontario 6= CRN- Quebec 7= CRN- New Brunswick 8= CRN- Nova Scotia 9= CRN- Prince Edward Island 0= CRN- Newfoundland U= Yukon Y= No CRN Required 32 Latest Code Sheet Revision F= Latest Code Sheet Revision 33 Latest Engineering Revision 0= Latest Engineering Revision
27 Miscellaneous X= Special Unit Feature(s) Y= None 28 Startup C= Canadian D= Domestic Y= None (export) 29 One Year Labor Warranty C= Canadian D= Domestic Y= None (export) 30 Extended Warranty A= 1 yr. Parts: Compressors Only B= 1 yr. Parts: Entire Unit C= 1 yr. Parts & Labor: Compressors Only D= 1 yr.- Parts & Labor: Entire Unit E= 2 yr. Parts: Compressors Only F= 2 yr. Parts: Entire Unit G= 2 yr. Parts & Labor: Compressors Only H= 2 yr. Parts & Labor: Entire Unit I= 3 yr. Parts: Compressors Only J= 3 yr. Parts: Entire Unit K= 3 yr. Parts & Labor: Compressors Only L= 3 yr. Parts & Labor: Entire Unit M= 4 yr. Parts: Compressors Only N= 4 yr. Parts: Entire Unit O= 4 yr. Parts & Labor: Compressors Only P= 4 yr. Parts & Labor: Entire Unit Y= None
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 6
Nomenclature Electrical Legend
Schematic Sym.
AB ADI AOX C1- 3 C11, C21 CB1- 7 CB9 CB10 CHWI COMPR1- 3 CS11- 33 CT1, 2 DS1, 2 EXV (BRD) EXV1- 3 F1 F2 FB5 FB6- 15 GD1- 3 GFP GRD, GND HGR1- 2 HTR1- 3 HTR5 J1- 13 JB5 KEYPAD LPS1- 3 M1- 7 M11- 37 MCB250 MHPR1-3 MJ MODEM1 MODEM2 MPR1- 3 MTR11- 37 NB OB OL1- 7 OS1- 3 PB1- 3 PS1- 3 PVM1- 3 RES1, 2 S1
Description
Location
ALARM BELL ANALOG DIGITAL INPUT BOARD ANALOG OUTPUT BOARD SURGE CAPACITORS, COMPRESSOR CAPACITORS, SPEEDTROL CIRCUIT BREAKER (POWER) CIRCUIT BREAKER (MICROTECH) CIRCUIT BREAKER (FAX ALARM) CHILLED WATER INTERLOCK COMPRESSORS 1- 3 COMPRESSOR SOLENOIDS CURRENT TRANSFORMERS DISCONNECT SWITCHES, MAIN ELECTRONIC EXPANSION VALVE BOARD ELECTRONIC EXPANSION VALVES FUSE, CONTROL CIRCUIT FUSE, COOLER HEATER FUSEBLOCK, CONTROL POWER FUSEBLOCKS, FAN MOTORS RELAYS, GUARDISTOR GROUND FAULT PROTECTOR GROUND RELAYS, HOT GAS COMPRESSOR HEATERS HEATER, EVAPORATOR JUMPERS (LEAD) JUNCTION BOX, EVAP. HEATER KEYPAD SWITCH & DISPLAY LIQUID PRESENCE SENSORS CONTACTORS, COMPRESSOR CONTACTORS, FAN MOTORS MICROTECH 250 CONTROL BOARD RELAYS, MECHANICAL HIGH PRESSURE MECHANICAL JUMPER MODEM, MICROTECH MODEM, FAX RELAYS, MOTOR PROTECTOR MOTORS, CONDENSER FANS NEUTRAL BLOCK OUTPUT BOARD, MICROTECH OVERLOADS SWITCHES, OIL SAFEY POWER BLOCKS, MAIN SWITCHES, PUMPDOWN PHASE VOLTAGE MONITORS RESISTORS, CURRENT TRANSFORMER SWITCH, MANUAL START/STOP
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
BACK OR SIDE OF CTRL. BOX CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, POWER PANEL INSIDE SPEEDTROL BOX CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL FIELD INSTALLED ON BASE RAIL ON COMPRESSORS CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL ON LIQUID LINES CTRL. BOX, SWITCH PANEL CTRL. BOX, SWITCH PANEL CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL ON COMPRESSORS WRAPPED AROUND EVAP. CTRL. BOX, CTRL. PANEL NEAR EVAP. ON BASE RAIL CTRL. BOX, KEYPAD PANEL ON COMPRESSORS CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX. CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CONDENSER SECTION CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, POWER PANEL CTRL. BOX, SWITCH PANEL CTRL. BOX, POWER PANEL CTRL. BOX, POWER PANEL CTRL. BOX, KEYPAD PANEL
RPL 7000273 / Page 7
Nomenclature Electrical Legend
Schematic Sym.
SC11, SC21, SC31 SlG. CONV (SC) SV1, SV2, SV7 SV3, SV4, SV8 SV5, SV6, SV9 T1 T2, T5, T7 T3 T4, T6, T8 T10 TB2 TB3 TB4- 5 TB10 TD5- 7
Description
Location
SPEED CONTROL SIGNAL CONVERTER SOLENOID VALVES, LIQUID LINES SOLENOID VALVES, LIQUID INJECTION SOLENOID VALVES, HOT GAS BYPASS TRANSFORMER, MAIN CONTROL TRANSFORMERS 120 TO 24V, CONTROL TRANSFORMER 575 TO 208-230V, SPEEDTROL TRANSFORMERS 24 TO 18V, CONTROL TRANSFORMER 208-240 TO 24V OR 460 TO 24V, SPEEDTROL TERMINAL BLOCK 120V, FIELD TERMINAL BLOCK 120V TERMINAL BLOCKS, CONTROL 24V OR LESS TERMINAL BLOCK, FAX ALARM TIME DELAYS, COMPRESSOR REDUCED INRUSH
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
INSIDE SPEEDTROL BOX CTRL. BOX, CTRL. PANEL ON LIQUID LINES ON COMPR LIQ. INJ. LINE ON LINE TO HOT GAS VALVE CTRL. BOX, POWER PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL CTRL. BOX, CTRL. PANEL
RPL 7000273 / Page 8
Compressors
Compressor Arrangement, Sizes & Notes
Oil Separator
Compressor
External Oil Filter
Note that there are two versions of Compressors used in ALS "B" vintage units. The first design is Liquid Cooled (cooled by refrigerant). The second version is cooled by oil. Oil Cooled Compressor equipped units (as shown in the picture to the left) include an Oil Separator, external Oil Filter, Oil Switch, Oil Pressure Control, and Valving not used in the Liquid Cooled design. Since the piping layout differs between Liquid and Oil cooled Compressors, it is very important to visually confirm which type of compressor is in the unit BEFORE ordering a replacement.
Top View Compressor # 4
Compressor # 2
Control Box
Evap. (ref.)
Compressor # 3
Compressor # 1
Compressor Sizes Used in Each Unit
Unit Model No. ALS300B ALS315B ALS330B ALS340B ALS360B ALS370B ALS380B ALS425B
Compressor No. 1 Compressor No. 2 Compressor No. 3 Compressor No. 4 Size 155 Size 155 Size 167 Size 167 Size 155 Size 167 Size 167 Size 167 Size 167 Size 167 Size 167 Size 167 Size 167 Size 167 Size 167 Size 175 Size 167 Size 167 Size 175 Size 175 Size 167 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175 Size 175
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 9
Compressors
Liquid Injected Compressors Compressors
Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is required, refer to the Compressor Arrangement, Sizes, & Notes page.
Compressor Part Numbers
Description Liquid Injected Compressor, Size 155, 208/230/60/3 Liquid Injected Compressor, Size 155, 460/60/3 Liquid Injected Compressor, Size 155, 575/60/3
Part Number MR74165501 MR74165503 MR74165504
Liquid Injected Compressor, Size 167, 208/230/60/3 Liquid Injected Compressor, Size 167, 460/60/3 Liquid Injected Compressor, Size 167, 575/60/3
MR74165601 MR74165603 MR74165604
Liquid Injected Compressor, Size 175, 208/230/60/3 Liquid Injected Compressor, Size 175, 460/60/3 Liquid Injected Compressor, Size 175, 575/60/3
MR74165701 MR74165703 MR74165704
Note: Compressor does not include the Surface Mounted Components listed on the next two pages.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 10
Compressors
Liquid Injected Compressors Surface Mounted Components Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Motor Terminal Box
TOP VIEW
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 11
Compressors
Liquid Injected Compressors Surface Mounted Components Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Ref. No. 2 3 5 6 7 8 9 11 12 13 14 18 18a 21 22 23 24 25 26 31 32 33 34 49 N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S
Description
Shutoff Valve, Suction Gasket, 4.15 O.D. Screw (H5 - .62 x 5.5) Flange Adapter Shutoff Valve, Discharge Gasket, Discharge Shutoff Valve Screw (H5 - .62 x 4.0) Flange Adapter Crankcase Heater Liquid Level Sensor O-Ring, Liquid Level Sensor Cable Ass'y, Solenoid Valve Junction Box Ass'y Screw (MR - #10 x 2.5) Cover, Junction Box Screw (8AB x 3/8) Cable Ass'y, C.C. Heater Core, Schrader Service Valve Cap, Schrader Service Valve Solenoid Valve Solenoid Valve High Pressure Switch Motor Terminal Box Ass'y Gasket, Terminal Box Cover, Terminal Box Gasket Electrical Barrier Terminal Jumper 5 Evaporator/Low Pressure Transducer Condenser/High Pressure Transducer Compressor Service/Gasket Kit Oil, (1 gallon)
Part Qty. Number 735039807 1 070199104 1 072973824 4 735016404 1 735049717 1 735039811 1 070199108 1 072973821 4 735016402 1 735049705 1 735041255 1 072967001 1 735073634 1 072137330 1 072134901 1 735034939 2 072944901 1 038990807 2 072137331 1 026541100 2 032943500 2 071292901 2, 4 1 071292904 3, 4 2 073074002 1 072118263 1 070950301 1 071162802 1 070199201 5 ft. 072287301 1 071166405 3 071568501 1 071568601 1 074825312 1 735030448 -
N/S = Not shown on diagram. 2 Includes coil, stem and junction box. 3 Includes coil and stem. 4 To replace the coil only, order part number 071292902. 5 Used only on Across-the-Line Start.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 12
Compressors
Oil Injected Compressors Compressors
Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is required, refer to the Compressor Arrangement, Sizes, & Notes page.
Compressor Part Numbers
Description Oil Injected Compressor, Size 155, 208/230/60/3 Oil Injected Compressor, Size 155, 460/60/3 Oil Injected Compressor, Size 155, 575/60/3
Part Number MR350310516 MR350310517 MR350310519
Oil Injected Compressor, Size 167, 208/230/60/3 Oil Injected Compressor, Size 167, 460/60/3 Oil Injected Compressor, Size 167, 575/60/3
MR350310623 MR350310624 MR350310626
Oil Injected Compressor, Size 175, 208/230/60/3 Oil Injected Compressor, Size 175, 460/60/3 Oil Injected Compressor, Size 175, 575/60/3
MR350310730 MR350310731 MR350310733
Note: Compressor does not include the Surface Mounted Components listed on the next two pages.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 13
Compressors
Oil Injected Compressors Surface Mounted Components
Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
53 51 50
54
55 56
51
Motor Terminal Box TOP VIEW
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 14
Compressors
Oil Injected Compressors Surface Mounted Components Liquid and Oil Injected Compressors ARE different. Confirm which type of compressor is required before ordering. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page. Ref. No. 2 3 5 6 7 8 9 11 12 13 14 18 18a 21 22 23 24 25 26 31 32 33 34 49 50 51 53 54 55 56 N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S
Description
Shutoff Valve, Suction Gasket, 4.15 O.D. Screw (H5 - .62 x 5.5) Flange Adapter Shutoff Valve, Discharge Gasket, Discharge Shutoff Valve Screw (H5 - .62 x 4.0) Flange Adapter Crankcase Heater Liquid Level Sensor O-Ring, Liquid Level Sensor Cable Ass'y, Solenoid Valve Junction Box Ass'y Screw (MR - #10 x 2.5) Cover, Junction Box Screw (8AB x 3/8) Cable Ass'y, C.C. Heater Core, Schrader Service Valve Cap, Schrader Service Valve Solenoid Valve Solenoid Valve High Pressure Switch Elbow, Oil Injection Reducer Fitting, Oil Injection O-Ring Seal, Rotolock Gasket, Motor Housing O-Ring, Flange Motor Terminal Box Ass'y Gasket, Terminal Box Cover, Terminal Box Gasket Electrical Barrier Terminal Jumper (Across-the-Line Start only) Evaporator/Low Pressure Transducer Condenser/High Pressure Transducer Compressor Service/Gasket Kit Oil Filter, Internal Oil, (1 gallon)
Part Qty. Number 735039807 1 070199104 1 072973824 4 735016404 1 735049717 1 735039811 1 070199108 1 072973821 4 735016402 1 735049705 1 735041255 1 072967001 1 735073634 1 072137330 1 072134901 1 735034939 2 072944901 1 038990807 2 072137331 1 026541100 2 032943500 2 071292901 2, 4 1 071292904 3, 4 2 073074002 1 070789339 1 070789344 2 735073688 1 736017605 1 070199002 1 735073688 1 072118263 1 070950301 1 071162802 1 070199201 5 ft. 072287301 1 071166405 3 071568501 1 071568601 1 074825312 1 735006906 1 735030448 -
N/S = Not shown on diagram. 2 Includes coil, stem and junction box. 3 Includes coil and stem. 4 To replace the coil only, order part number 071292902. 6 For external Oil Filter, see Unit Piping section. Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 15
Unit Piping Basic Information
Circuit 3
Control Box Comp. #3
Circuit 1
Circuit 4
Comp. #4
Circuit 2 Comp. #1
Comp. #2
Each unit has three separate lines on each circuit: Suction, Discharge and Liquid. As an option, a unit may also have Hot Gas Bypass on just Circuit One, or on Circuits One and Two (never just on Circuit Two, and never on Circuit Three or Four). The charts on the following pages list only the primary replacement components. Because of the many possible piping arrangements we have not listed all of the individual tubes in these tables. To identify a part not listed, contact Daikin Applied with the unit GO and Serial Numbers.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 16
Unit Piping
Liquid Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
293 R01
Suction Line 181
Discharge Line 206 222
185
207
201A
181
201
180
180
182 211
222
206
354
210 220
209A 209B 209C
Liquid and Liquid Injection Lines
180 181
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 17
Unit Piping
Liquid Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Ref.#
Description
Part Number
300 315 330 340 360 370 380 425
Discharge Line 293 Valve, Pressure Relief, 450 psi
039441300
Liquid Line 180 Core, Schrader Valve 181 Cap, Schrader Valve 182 Flange, Exp Valve & Evap 201 Sight Glass 201A Saddle, Sight Glass 201A Saddle, Sight Glass 206 Valve, Charge, .37 x .37 207 Valve, Shut-Off, 1.12 209A Shell, Filter Drier 209A Shell, Filter Drier 209B Core, Filter Drier 209C Gasket, Filter Drier 210 Valve, Solenoid, 1.375 210 Valve, Solenoid, 1.375 211 Valve, Expansion, with Motor, 140T 211 Valve, Expansion, with Motor, 170T 220 Strap, Filter Drier 222 O-Ring 354 Valve, Check, 1.375
026541100 16 16 16 032943500 16 16 16 074614801 8 8 8 022427700 4 4 4 022431100 4 4 4 070761301 038689900 8 8 8 048169601 4 4 4 019190500 4 4 4 024881100 001360800 8 8 8 074783601 8 8 8 025327600 4 4 4 735048461 072260702 4 4 4 072260703 074635201 4 4 4 735073688 8 8 8 070300705 4 4 4
Suction Line R01 Valve, Relief, 300PSI
735045850
4
4
4
4
4
4
4
4
Liquid Injection Line 185 Valve, Solenoid- .625 * 185 Sight Glass
735048464 015997804
4 4
4 4
4 4
4 4
4 4
4 4
4 4
4 4
Hot Gas Bypass N/S Valve, Hot Gas Bypass- 1.125 N/S Valve, Solenoid- 1.125
019282100 072040101
Water Piping N/S Switch, Water Flow
071503300
4
4
4
4
4
4
4
16 16 16 16 16 16 16 16 16 16 8 8 8 8 8 4 4 4 4 4 2 1 2 2 4 4 4 4 8 8 8 8 8 4 4 4 4 4 21 2 2 4 4 4 4 8 8 8 8 8 8 8 8 8 8 2 1 2 2 4 4 4 4 21 2 2 4 4 4 4 4 4 4 4 4 8 8 8 8 8 4 4 4 4 4
2 ** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 4
4
4
4
4
4
4
* Can also use Solenoid Valve part number 032189304 with Reducer part number 04111651. ** Quantity may be 1 or 2. Optional Hot Gas Bypass is available on Ckt. 1, or on Ckts. 1 & 2. 1 Used on Circuits 1 & 2. 2 Used on Circuits 3 & 4. N/S = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
4
RPL 7000273 / Page 18
4
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Discharge Piping
D02 D01
D62
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 19
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Liquid Line Piping L50 L50
Comp# 1
Comp# 3
Comp# 2
Comp# 4
L14
L50
L50
L14
L13
L14
L13
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 20
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Suction Line
R01
S22
S22
Units w/ Remote Evaporator
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 21
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Oil Line 057
058
037
003
003 014
035 036 008
037
004
009
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 22
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page.
Oil Line 051
056 055 054
050
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 23
Unit Piping
Oil Injected Compressors Liquid and Oil Injected Compressors ARE different. If unsure of which compressor is in the unit, refer to the Compressor Arrangement, Sizes, & Notes page. Ref.# Description Discharge Line Tubing D01 Oil Separator D02 Oil Separator Sight Glass D62 Valve, Pressure Relief, 450 psi Liquid Line Tubing L13 Valve, Shut-Off, 1.12 L14 Valve, Charge, .37 x .37 L50 Valve, Expansion, 140T L50 Valve, Expansion, 170T N/S Valve, Solenoid, NC-Pilot (SV LIQ) N/S Valve, Solenoid, 1.37 N/S Saddle, Adapter, 1.125 N/S Filter, Drier, Shell N/S Core, Filter Drier N/S O-Ring N/S Ring, Seal, 1.50 N/S Valve, Horizontal, Roto N/S Valve, Check, 1.375 N/S Gasket, 2.75BC N/S Valve, Solenoid, Injection (SVINT) Suction Tubing R01 Valve, Relief, 300PSI, .25NPT Oil Line Tubing 003 Oil Filter Rotolock Fitting 004 Valve, Roto, .88 008 Sight-Glass, Moisture 009 Valve, Solenoid, NC-Pilot, .88 ODS 014 Oil Filter, External ** 035 Nut, O-Ring Face Seal Tube 036 Sleeve, O-Ring Face Seal Tube 037 Fitting, O-Ring Face Seal Tube * 050 Heater, Small, for Oil Separator 051 Sensor, Oil Level 054 Oil Safety Control, Pressure 055 Enclosure 056 Cover 057 Fitting 058 Fitting Reducer Remote Evap Units Only S22 Valve, Shut-Off, 25F x 25P
Part Number
300 315 330 340 360 370 380 425
350244801 300040784 039441300
4 8 4
4 8 4
4 8 4
4 8 4
048169601 4 4 4 4 4 4 4 038689900 8 8 8 8 8 8 8 072260706 4 4 4 3 2 1 072260707 1 2 3 4 025327600 4 4 4 4 2 1 735048461 2 3 4 330508703 4 4 4 4 4 4 4 071993504 4 4 4 4 4 4 4 070339101 12 12 12 12 12 12 12 735073688 4 4 4 4 4 4 4 736017605 4 4 4 4 4 4 4 072401305 4 4 4 4 4 4 4 070300705 4 4 4 4 4 4 4 070199002 4 4 4 4 4 4 4 735048467 4 4 4 4 4 4 4
4 8
4 4 4 12 4 4 4 4 4 4
735045850
4
4
735044363 072401306 015997804 032189304 330113501 070789310 070789316 070789334 070902801 350242001 330122001 071240301 071240201 070789339 070789344
8 8 8 8 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
735039918
8
4
8
4 8 4
4
8
4 8 4
4
8
4 8 4
4
8
4 8 4
4
8
4
8
4
8
* Shown in 2 places on the Unit Piping diagram. ** For the Oil Filter that is internal to the compressor, see the Compressor Surface Mounted Components section. N/S = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 24
Evaporator
109
102
108
101
107
100
106
110
001
103
111
384
104
112 113
Ref.# Description 001 001
Part Number
Evaporator 2408 Evaporator 2408
384 Single Insulation 3/4” 384 Double Insulation 3/4” * Quantity in square feet
Air Cooled Screw Chiller; ALS 300-425 Vintage B
300 315 330 340 360 370 380 425
350215401 1 1 1 1 1 1 1 350215501 047662050 047662050
1
48* 48* 48* 48* 48* 48* 48* 48* 96* 96* 96* 96* 96* 96* 96* 96*
Rev. C 06/17
RPL 7000273 / Page 25
Evaporator Ref.# Description
Part Number
300 315 330 340 360 370 380 425
101 Header Gasket
E44135506
1
1
1
1
1
1
AE16157000
28
28
28
28
28
28 28 28
100 Cast Iron Header E44045521 1 1 1 1 1 1 1 1
102 Bolts for Cast Iron Header
1
1
103 Heater E44191111 1 1 1 1 1 1 1 1 104 Thermostat E4419014T 1 1 1 1 1 1 1 1 106 Ferrule, Liquid Side E44070016 4 4 4 4 4 4 4 4 107 Flange, Liquid Side E44060007 4 4 4 108 O-Ring, Liquid Side E44130152 4 4 4 109 Bolts, Liquid Side E10125400 16 16 16 110 Ferrule, Suction Side E44070017 4 4 4 111 Flange, Suction Side E44060010 4 4 4 112 O-Ring, Suction Side E44136325 4 4 4 113 Bolts, Suction Side E12125450 16 16 16
4
4
4
4
4
4
4
4
4
4
16
16
16 16 16
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
16
16
16 16 16
N/S Distributor Gasket N/S Distributor Gasket
E44135509 E44135010
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
N/S O-Ring, Tube Sheet
E0062200
1
1
1
1
1
1
1
1
N/S = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 26
Condenser Coils- Aluminum Fin CONTROL BOX END
C I R C U I T 1
C I R C U I T 2
Coil Layout- Front View (Control Box End) Circuits 1 & 2 Coil Position 2
Control Box End
Coil Position 3
Coil Position 1
C I R C U I T 3
C I R C U I T 4
Coil Layout- Front View (Control Box End) Circuits 3 & 4 Coil Position 5
Control Box End
Coil Position 6
Coil Position 4
Aluminum Fin Coils (Code 19= 11) Unit Position Position Position Position Position Position Size One Two Three Four Five Six 300B 074134801 074134901 074135001 074134801 074134901 074135001 074134801 074134901 074135001 074134801 074134901 074135001 315B 330B 074134801 074134901 074135001 074134801 074134901 074135001 074134801 074134901 074135001 074134801 074134901 074135001 340B 360B 074151701 074151801 074151901 074151701 074151801 074151901 370B 074151701 074151801 074151901 074151701 074151801 074151901 380B 074151701 074151801 074151901 074151701 074151801 074151901 425B 074151701 074151801 074151901 074151701 074151801 074151901
Aluminum Fin/ Phenoelic Coated Coils (Code 19= 13) Unit Position Position Position Position Position Position Size One Two Three Four Five Six 300B 074134801P 074134901P 074135001P 074134801P 074134901P 074135001P 074134801P 074134901P 074135001P 074134801P 074134901P 074135001P 315B 330B 074134801P 074134901P 074135001P 074134801P 074134901P 074135001P 340B 074134801P 074134901P 074135001P 074134801P 074134901P 074135001P 360B 074151701P 074151801P 074151901P 074151701P 074151801P 074151901P 370B 074151701P 074151801P 074151901P 074151701P 074151801P 074151901P 380B 074151701P 074151801P 074151901P 074151701P 074151801P 074151901P 425B 074151701P 074151801P 074151901P 074151701P 074151801P 074151901P
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 27
Condenser Coils- Copper Fin CONTROL BOX END
C I R C U I T 1
C I R C U I T 2
Coil Layout- Front View (Control Box End) Circuits 1 & 2 Control Box End
Coil Position 2
Coil Position 3
Coil Position 1
C I R C U I T 3
C I R C U I T 4
Coil Layout- Front View (Control Box End) Circuits 3 & 4 Coil Position 5
Control Box End
Coil Position 6
Coil Position 4
Copper Fin Coils (Code 19 = 12) Unit Position Position Position Position Position Position Size One Two Three Four Five Six 300B 074134802 074134902 074135002 074134802 074134902 074135002 074134802 074134902 074135002 074134802 074134902 074135002 315B 330B 074134802 074134902 074135002 074134802 074134902 074135002 340B 074134802 074134902 074135002 074134802 074134902 074135002 360B 074151702 074151802 074151902 074151702 074151802 074151902 370B 074151702 074151802 074151902 074151702 074151802 074151902 380B 074151702 074151802 074151902 074151702 074151802 074151902 425B 074151702 074151802 074151902 074151702 074151802 074151902
Copper Fin/ Phenoelic Coated Coils (Code 19 = 14) Unit Position Position Position Position Position Position Size One Two Three Four Five Six 300B 074134852 074134952 074135052 074134852 074134952 074135052 074134852 074134952 074135052 074134852 074134952 074135052 315B 074134852 074134952 074135052 074134852 074134952 074135052 330B 074134852 074134952 074135052 074134852 074134952 074135052 340B 360B 074151752 074151852 074151952 074151752 074151852 074151952 370B 074151752 074151852 074151952 074151752 074151852 074151952 380B 074151752 074151852 074151952 074151752 074151852 074151952 425B 074151752 074151852 074151952 074151752 074151852 074151952 Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 28
Power Panel Components
Across-The-Line Start: 460V & 575V Panel Diagrams
FB12 FB13 FB14 FB15 FB16 FB17 M 31
FB 6
T 10
M 41
M 32
M 42
M 33
FB 7 FB 8 FB 9 FB10 M 11
M 12
M 13
M 15
M 21
M 22
M 14
M 24
M 35
FB 5
FB11
M 34
M 23
M 25
M 44
M 45
CT 1
e Se w lo Be
CT 2
OL 1
OL 3
OL 2
OL 4
CB 1
CB 3
CB 2
CB 4
M1
M3
M2
M4
PB
1
or DS
Air Cooled Screw Chiller; ALS 300-425 Vintage B
PVM
T1
M 43
Rev. C 06/17
1
RPL 7000273 / Page 29
Power Panel Components
Across-The-Line Start: 208/230V; Part Winding Start: All Voltages Panel Diagrams
FB12 FB13 FB14 FB15 FB16 FB17 M 31
FB 6
M 41
M 32
M 42
M 33
FB 7 FB 8 FB 9 FB10
T 10
M 11
M 12
M 13
M 15
M 21
M 22
M 14
M 24
M 35
FB 5 PVM
T1
M 43
FB11
M 34
M 44
M 45
M 23
M 25
TD 1 TD 2
e Se w lo Be
TD 3 TD 4 CT 2
CT 1
OL 1
OL 5
OL 3
OL 7
OL 2
OL 6
OL 4
OL 8
CB 1
CB 5
CB 3
CB 7
CB 2
CB 6
CB 4
CB 8
M1
M5
M3
M7
M2
M6
M4
M8
PB
1
or DS
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
1
RPL 7000273 / Page 30
Power Panel Components ALS 300B Components
Voltage Sch. Part 208 230 460 575 AL PW AL PW AL PW AL PW Sym. Description Number FB6, Fuse Block- Fan Motor: Fantrol Units 070989801 2 2 2 2 2 2 2 2 FB12 FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units 046500002 2 2 2 2 2 2 2 2 FB711; 13-17 Fuse Block Fan Motor 070989801 10 10 10 10 10 10 10 10 F6, F12 Fuse 20A- Fan Motor: Fantrol Units 042753123 6 6 6 6 F6, F12 Fuse 12A- Fan Motor: Fantrol Units 042753121 6 6 F6, F12 Fuse 10A- Fan Motor: Fantrol Units 046742220 6 6 F6, F12 Fuse 20A- Fan Motor: Speedtrol Units 042753123 4 4 4 4 F6, F12 Fuse 12A- Fan Motor: Speedtrol Units 042753121 4 4 F6, F12 Fuse 10A- Fan Motor: Speedtrol Units 046742220 4 4 F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units 042753122 30 30 30 30 F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units 042753120 30 30 F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units 046742220 30 30 M11 - M35 Contactor 30A- Fan Motor 041769601 20 20 20 20 20 20 20 20 T10 Transformer- Speedtrol Units Only 046738109* 1 1 1 1 1 1 T10 Transformer- Speedtrol Units Only 046738103* 1 1 FB5 Fuse Block 30A- Power Transformer 071201901 1 1 1 1 FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 F5 Fuse 15A- Power Transformer 042753122 2 2 2 2 F5 Fuse 8A- Power Transformer 049759814 2 2 2 2 T1 Power Transformer 1.5 KVA 038253916 1 1 T1 Power Transformer 1.5 KVA 038253907 1 1 1 1 T1 Power Transformer 1.5 KVA 038253930 1 1 TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
PVM PVM PVM PVM
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D)
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1
CT1, 2
Current Transformer- Amp Display
735076511
PB1 PB1, 2, 3 DS1 DS1
Power Block- Single Point Power Block- Multi- Point Disconnect Switch 800A Disconnect Switch 600A Spacer for Disconnect Switch
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3 0729375041 1 1 0729375022 1 1 071987201 1 1
2 2 2 2 2 2 2 2
*If Unit has single point power connection, the 575V units use transformer p/n: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 31
Power Panel Components ALS 300B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8
OL1 - OL4 CB1, 2, 5, 6 CB1, 2, 5, 6 CB3, 4, 7, 8
Overload Relay 90 - 180A Circuit Breaker 225A Circuit Breaker 225A Circuit Breaker 250A
072948804 047359317 4 047359335 4 047359319 4 4
4
4
CB1, 2, 3, 4
Circuit Breaker 225A
047359335
4
4
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
4
4
8
8
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1 - OL8
Overload Relay 50 - 100A
072948802 8 8
CB1, 2, 5, 6 CB1, 2, 5, 6 CB3, 4, 7, 8
Circuit Breaker 225A Circuit Breaker 225A Circuit Breaker 250A
047359317 4 047359335 4 047359319 4 4
CB1 - CB8
Circuit Breaker 125A
047359333 8
CB1, 2, 5, 6 CB3, 4, 7, 8
Circuit Breaker 80A Circuit Breaker 100A
047359346 4 047359348 4
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 32
Power Panel Components ALS 315B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW FB6, FB12 Fuse Block- Fan Motor: Fantrol Units 070989801 2 2 2 2 2 2 2 2 FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units 046500002 2 2 2 2 2 2 2 2 FB7-11; 13-17 Fuse Block - Fan Motor 070989801 10 10 10 10 10 10 10 10 F6, F12 Fuse 20A- Fan Motor: Fantrol Units 042753123 6 6 6 6 F6, F12 Fuse 12A- Fan Motor: Fantrol Units 042753121 6 6 F6, F12 Fuse 10A- Fan Motor: Fantrol Units 046742220 6 6 F6, F12 Fuse 20A- Fan Motor: Speedtrol Units 042753123 4 4 4 4 F6, F12 Fuse 12A- Fan Motor: Speedtrol Units 042753121 4 4 F6, F12 Fuse 10A- Fan Motor: Speedtrol Units 046742220 4 4 F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units 042753122 30 30 30 30 F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units 042753120 30 30 F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units 046742220 30 30 M11 - M35 Contactor 30A- Fan Motor 041769601 20 20 20 20 20 20 20 20 T10 Transformer- Speedtrol Units Only 046738109* 1 1 1 1 1 1 T10 Transformer- Speedtrol Units Only 046738103* 1 1 FB5 FB5 F5 F5 T1 T1 T1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
PVM PVM PVM PVM CT1, 2 PB1 PB1, 2, 3 DS1 DS1
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Current Transformer- Amp Display Power Block- Single Point Power Block- Multi- Point Disconnect Switch 800A Disconnect Switch 600A Spacer for Disconnect Switch
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 735076511 2 2 2 2 2 2 030372724 1 1 030372724 3 3 3 3 3 3 0729375041 1 1 0729375022 071987201 1 1
1 2 1 3
1 2 1 3
1 1
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 33
Power Panel Components ALS 315B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 CB1, 5 CB1, 5 CB2,3,4,6,7,8
Overload Relay 90 - 180A Circuit Breaker 225A Circuit Breaker 225A Circuit Breaker 250A
072948804 047359317 2 047359335 2 047359319 6 6
4
4
CB1, 2, 3, 4
Circuit Breaker 225A
047359335
4
4
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
4
4
8
8
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1 - OL8
Overload Relay 50 - 100A
072948802 8 8
CB1, 5 CB1, 5 CB2,3,4,6,7,8
Circuit Breaker 225A Circuit Breaker 225A Circuit Breaker 250A
047359317 2 047359335 2 047359319 6 6
CB1 - CB8
Circuit Breaker 125A
047359333 8
CB1, 5 CB2,3,4,6,7,8
Circuit Breaker 80A Circuit Breaker 100A
047359346 2 047359348 6
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 34
Power Panel Components ALS 330B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Voltage Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 20 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
PVM PVM PVM PVM CT1, 2 PB1 PB1, 2, 3 DS1 DS1
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Current Transformer- Amp Display Power Block- Single Point Power Block- Multi- Point Disconnect Switch 800A Disconnect Switch 600A Spacer for Disconnect Switch
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 735076511 2 2 2 2 2 2 030372724 1 1 030372724 3 3 3 3 3 3 0729375041 1 1 0729375022 071987201 1 1
FB5 FB5 F5 F5 T1 T1 T1
1 2 1 3
1 2 1 3
1 1
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 35
Power Panel Components ALS 330B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 CB1 - CB8
Overload Relay 90 - 180A
072948804
Circuit Breaker 250A
047359319
CB1, 2, 3, 4
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
8
8
4
4
4
4
4
4
8
8
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1 - OL8
Overload Relay 50 - 100A
072948802 8 8
CB1 - CB8
Circuit Breaker 250A
047359319 8 8
CB1 - CB8
Circuit Breaker 125A
047359333 8
CB1 - CB8
Circuit Breaker 100A
047359348 8
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 36
Power Panel Components ALS 340B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Voltage Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 20 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
FB5 FB5 F5 F5 T1 T1 T1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4 PVM PVM PVM PVM CT1, 2
Time Delay 1S- Part Winding Start Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Current Transformer- Amp Display
028210101 4 4 4 4 070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1 735076511 2 2 2 2 2 2 2 2
Power Block- Single Point Power Block- Multi- Point Disconnect Switch 800A Disconnect Switch 600A Spacer for Disconnect Switch
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3 0729375041 1 1 0729375022 1 1 071987201 1 1
PB1 PB1, 2, 3 DS1 DS1
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204. 2 The disconnect switch part number does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015203.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 37
Power Panel Components ALS 340B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The-Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 CB1,2,3,5,6,7 CB4, 8
Overload Relay 90 - 180A
072948804
Circuit Breaker 250A Circuit Breaker 300A
047359319 047359318
CB1, 2, 3 CB4
Circuit Breaker 225A Circuit Breaker 250A
047359335 047359336
CB1 - CB4
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
6 2
8
4
4
6 2 3 1 4
8
M1 - M4 Compressor Contactor 211A 070181601 Part Winding Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8
4
4
OL1,2,3,5,6,7 OL4, 8
Overload Relay 50 - 100A Overload Relay 75 - 150A
072948802 6 072948803 2
OL1 - OL8 CB1,2,3,5,6,7 CB4, 8
Overload Relay 50 - 100A
072948802 8
Circuit Breaker 250A Circuit Breaker 300A
047359319 6 6 047359318 2 2
CB1,2,3,5,6,7 CB4, 8
Circuit Breaker 125A Circuit Breaker 150A
047359333 6 047359334 2
CB1,2,3,5,6,7 CB4, 8
Circuit Breaker 100A Circuit Breaker 125A
047359348 6 047359333 2
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 38
Power Panel Components ALS 360B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 20 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D)
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1
CT1, 2
Current Transformer- Amp Display
735076511
PB1 PB1, 2, 3
Power Block- Single Point Power Block- Multi- Point
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3
DS1
Disconnect Switch 800A Spacer for Disconnect Switch
0729375041 1 1 1 1 071987201 1 1 1 1
FB5 FB5 F5 F5 T1 T1 T1
PVM PVM PVM PVM
Voltage
2 2 2 2 2 2 2 2
*If Unit has single point power connection, the 575V units use transformer pn: 046738103 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 39
Power Panel Components ALS 360B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 Overload Relay 90 - 180A CB1, 2, 5, 6 Circuit Breaker 250A CB3, 4, 7, 8 Circuit Breaker 300A
072948804
CB1, 2 CB3, 4
Circuit Breaker 225A Circuit Breaker 250A
047359335 047359336
CB1 - CB4
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
047359319 047359318
4 4
8
4
4
4 4 2 2 4
8 4
4
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1, 2, 5, 6 OL3, 4, 7, 8
Overload Relay 50 - 100A Overload Relay 75 - 150A
072948802 4 072948803 4
OL1 - OL8 CB1, 2, 5, 6 CB3, 4, 7, 8
Overload Relay 50 - 100A
072948802 8
Circuit Breaker 250A Circuit Breaker 300A
047359319 4 4 047359318 4 4
CB1, 2, 5, 6 CB3, 4, 7, 8
Circuit Breaker 125A Circuit Breaker 150A
047359333 4 047359334 4
CB1, 2, 5, 6 CB3, 4, 7, 8
Circuit Breaker 100A Circuit Breaker 125A
047359348 4 047359333 4
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 40
Power Panel Components ALS 370B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 20 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D)
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1
CT1, 2
Current Transformer- Amp Display
735076511
PB1 PB1, 2, 3
Power Block- Single Point Power Block- Multi- Point
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3
DS1
Disconnect Switch 800A Spacer for Disconnect Switch
0729375041 1 1 1 1 071987201 1 1 1 1
FB5 FB5 F5 F5 T1 T1 T1
PVM PVM PVM PVM
Voltage
2 2
2 2 2 2 2 2
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 41
Power Panel Components ALS 370B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 CB1, 5 CB2,3,4,6,7,8
Overload Relay 90 - 180A
072948804
Circuit Breaker 250A Circuit Breaker 300A
047359319 047359318
CB1 CB2, 3, 4 CB1 - CB4
Circuit Breaker 225A Circuit Breaker 250A
047359335 047359336
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
2 6
8
4
4
2 6 1 3 4
8 4
4
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1, 5 OL2,3,4,6,7,8
Overload Relay 50 - 100A Overload Relay 75 - 150A
072948802 2 072948803 6
OL1 - OL8 CB1, 5 CB2,3,4,6,7,8
Overload Relay 50 - 100A
072948802 8
Circuit Breaker 250A Circuit Breaker 300A
047359319 2 2 047359318 6 6
CB1, 5 CB2,3,4,6,7,8
Circuit Breaker 125A Circuit Breaker 150A
047359333 2 047359334 6
CB1, 5 CB2,3,4,6,7,8
Circuit Breaker 100A Circuit Breaker 125A
047359348 2 047359333 6
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 42
Power Panel Components ALS 380B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 2 0 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D)
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1
CT1, 2
Current Transformer- Amp Display
735076511
PB1 PB1, 2, 3
Power Block- Single Point Power Block- Multi- Point
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3
DS1
Disconnect Switch 800A Spacer for Disconnect Switch
0729375041 1 1 1 1 071987201 1 1 1 1
FB5 FB5 F5 F5 T1 T1 T1
PVM PVM PVM PVM
Voltage
2 2 2 2 2 2 2 2
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 43
Power Panel Components ALS 380B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL PW Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 CB1 - CB8
Overload Relay 90 - 180A
072948804
Circuit Breaker 300A
047359318
CB1 - CB4
Circuit Breaker 250A
047359336
CB1 - CB4
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
8
8
4
4
8 4 4
8 4
4
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1 - OL8
Overload Relay 75 - 150A
072948803 8
OL1 - OL8 CB1 - CB8
Overload Relay 50 - 100A
072948802 8
Circuit Breaker 300A
047359318 8 8
CB1 - CB8
Circuit Breaker 150A
047359334 8
CB1 - CB8
Circuit Breaker 125A
047359333 8
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 44
Power Panel Components ALS 425B Components
Sch. Sym. Description FB6, FB12 Fuse Block- Fan Motor: Fantrol Units FB6, FB12 Fuse Block- Fan Motor: Speedtrol Units FB7- 11; 13-17 Fuse Block - Fan Motor F6, F12 Fuse 20A- Fan Motor: Fantrol Units F6, F12 Fuse 12A- Fan Motor: Fantrol Units F6, F12 Fuse 10A- Fan Motor: Fantrol Units F6, F12 Fuse 20A- Fan Motor: Speedtrol Units F6, F12 Fuse 12A- Fan Motor: Speedtrol Units F6, F12 Fuse 10A- Fan Motor: Speedtrol Units F7- 11; 13-17 Fuse 15A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units F7- 11; 13-17 Fuse 10A- Fan Motor: Fantrol Units M11 - M35 Contactor 30A- Fan Motor T10 Transformer- Speedtrol Units Only T10 Transformer- Speedtrol Units Only
Voltage Part 208 230 460 575 Number AL PW AL PW AL PW AL PW 070989801 2 2 2 2 2 2 2 2 046500002 2 2 2 2 2 2 2 2 070989801 10 10 10 10 10 10 10 10 042753123 6 6 6 6 042753121 6 6 046742220 6 6 042753123 4 4 4 4 042753121 4 4 046742220 4 4 042753122 30 30 30 30 042753120 30 30 046742220 30 30 041769601 20 20 20 20 20 20 20 20 046738109* 1 1 1 1 1 1 046738103* 1 1
Fuse Block 30A- Power Transformer Fuse Block 30A- Power Transformer Fuse 15A- Power Transformer Fuse 8A- Power Transformer Power Transformer 1.5 KVA Power Transformer 1.5 KVA Power Transformer 1.5 KVA
071201901 1 1 1 1 070971001 1 1 1 1 042753122 2 2 2 2 049759814 2 2 2 2 038253916 1 1 038253907 1 1 1 1 038253930 1 1
TD1 - TD4
Time Delay 1S- Part Winding Start
028210101 4 4 4 4
Phase Voltage Monitor (C12= V) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D) Phase Voltage Monitor w/LED (C12= D)
070269930 1 1 1 1 1 1 070269963 1 1 1 1 070269965 1 1 070269966 1 1
CT1, 2
Current Transformer- Amp Display
735076511
PB1 PB1, 2, 3
Power Block- Single Point Power Block- Multi- Point
030372724 1 1 1 1 030372724 3 3 3 3 3 3 3 3
DS1
Disconnect Switch 800A Spacer for Disconnect Switch
0729375041 1 1 1 1 071987201 1 1 1 1
FB5 FB5 F5 F5 T1 T1 T1
PVM PVM PVM PVM
2 2 2 2 2 2 2 2
*If Unit has single point power connection, the 575V units use transformer pn: 046738103. 1 The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either G.E or Cutler Hammer. The switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n. The G.E. handle is p/n 330419204; The Cutler Hammer handle is p/n 073015204.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 45
Power Panel Components ALS 425B Components
Voltage Sch. Part 208 230 460 575 Sym. Description Number AL PW AL PW AL PW AL Pw Across-The- Line Components OL1 - OL8 Overload Relay 90 - 180A 072948804 8 8 OL1 - OL4 Overload Relay 90 - 180A CB1 - CB8 Circuit Breaker 300A
072948804
CB1 - CB4
Circuit Breaker 250A
047359336
CB1 - CB4
Circuit Breaker 225A
047359335
M1 - M8
Compressor Contactor 211A
070181601
M1 - M4
Compressor Contactor 211A
070181601
047359318
8
8
4
4
8 4 4
8 4
4
Part Winding Components OL1 - OL8 Overload Relay 90 - 180A
072948804 8 8
OL1 - OL8
Overload Relay 75 - 150A
072948803 8
OL1 - OL8 CB1 - CB8
Overload Relay 50 - 100A
072948802 8
Circuit Breaker 300A
047359318 8 8
CB1 - CB8
Circuit Breaker 150A
047359334 8
CB1 - CB8
Circuit Breaker 125A
047359333 8
M1 - M8
Compressor Contactor 211A
070181601 8 8
M1 - M8
Compressor Contactor 120A
070181602 8 8
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 46
Control Panel Components
Keypad, Varistors, Miscellaneous Hardware
959
959
960
956
Ref. No. 956
Part Description
Part Number Qty.
Keypad Assembly Keypad Display
065497201
1
959
Keypad Switch- 125V
071995301
3
960
LED Lamp- Red
065810801
1
N/S N/S
Varistors 30 Volt 150 Volt
072119410 072119420
1 1
N/S N/S
Miscellaneous Hardware Magnetic Catch Door Catch
039962900 041772900
1 1
N/S = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 47
Control Panel Components Speedtrol Control Components
25
25
24
24
806 807
Ref. No. Description 24 Capacitor 30MFD 440V 25 Speedtrol Control S66 806 Complete Speedtrol Box Ass'y 807 Complete Speedtrol Box Ass'y
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
Part Number Qty. 037516429 2 072978201 2 072140421 1 072140422 1
RPL 7000273 / Page 48
Control Panel Components Control Panel Diagram- Left Side
962
C31
SC 31
C41
SC 41
EXV 1 AOX
EXV 2 921
DIOX
(6)
DIC
Wireway 905
971
ADI
MCB 1
976
906
974 972 970
919
TB5
TB4
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Res 1
Res 2
Wireway
SC 1
SC 2
Rev. C 06/17
RPL 7000273 / Page 49
Control Panel Components Components- Left Hand Side
Sch. Sym./ Part Ref. No. Description Number AOX AOX Board 066794804 DIOX DIOX Board 066545601 DIC DIC Board 073305501 EXV1/EXV2 Electronic Expansion Valve Board 067001601 MCB1 Main Control BoardM280 065487350 ADI ADI Board 065816007 TB4 & TB5 Terminal Block70 Terminals 071983002 Signal Converter 049264901 SC1, 2 RES1, 2 Resistor 150 OHM for Signal Converter 735003223 SC31, SC41 Speedtrol Control S66 072978201 C31, C41 CapacitorSpeedtrol Control 037516429 905 Ribbon Cable- Keypad 073365504 906 Ribbon Cable- ADI Board 072941801 919 Diode on TB5 735003404 921 Resistor 1000 OHM for DIOX Board 044690110 962 Ribbon Cable- AOX Board 065499706 970 Modem Ass'y (includes cord set, label) 063585005 Modem 059476901 Modem Cord Set 059476701 971 Cable- Modem Interface 070833781 972 Gasket- Modem 070199209 974 Bracket- Modem 073043505 976 Vertical Bracket- Modem 073014701
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
Qty. 1 1 1 2 1 1 1 2 2 2 2 1 2 1 8 1 1 1 1 1 1 1 1
RPL 7000273 / Page 50
Control Panel Components Control Panel Diagram- Right Side 916 901
Wireway MP MPH MP MPH R3 R3 R4 R4
TB 6 111- 134
MP MPH MP MPH R1 R1 R2 R2
F1
CB1 F2 NB
TB2 1-16
Wireway
900 901
TB3 17-40
907
Wireway
T7
GD 4
T2
GD 3
T8
GD 2
T4
GD 1
958
958
Air Cooled Screw Chiller; ALS 300-425 Vintage B
T6
958
958
Rev. C 06/17
Reset
990 991 992
Tripped
RPL 7000273 / Page 51
Control Panel Components Components- Right Hand Side
Sch. Sym./ Part Ref. No. Description Number MPR1,2,3,4 Relay- SPDT 072937402 MHPR1,2,3,4 Relay- SPDT 072937402 F1 Fuse- 15A 025954700 F2 Fuse- 10A 018961400 CB1 Circuit Breaker10A 735073304 NB Neutral Block7 Pole 037530700 TB2 Terminal Block- 16 Terminals 022431216 Terminal 022431224 TB3 Block24 Terminals TB6 Terminal 022431224 Block24 Terminals GD1, Relay- 1PNO 735003404 2, 3, 4 T2 Transformer 120V- 24V 060630801 T7 Transformer 120V- 24V 060630801 T4 Transformer 24V- 18V 046738114 T8 Transformer 24V- 18V 046738114 T6 Transformer 24V- 18V 046738114 900 Output Board 049265504 901 Relay- Output Board 049265601 907 Ribbon Cable 049265201 916 Output Board 049265501 958 Capacitor Assembly 744408403 990 Ground Fault Relay 736017401 991 Ground Fault Relay Sensor 736017404 992 Ground Fault Relay Mount 048844301 N/S Convenience Outlet Receptacle 025283700
Qty. 4 4 1 1* 1 1 1 1 1 4 1 1 1 1 1 1 36** 1 1 4 1 1 1 1
* Qty.= 2 when convenience outlet option is present. ** Qty. may vary with different unit options. N/S = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 52
Control Panel Components Cables
Cable Use
Part Number
ADI - DH1
072141501
ADI - DH2
072141502
ADI - DH3
072141503
ADI - AH1
072140805
ADI - AH2
072141506
ADI - AH3- Units with Unit mounted Evaporator 072141507 1 w/Amp Display (C26= --A) w/o Amp Display (C26=--S) 072141508 1 Cable includes one (1) Sensor w/ 10' lead (pn: 073012001) and one (1) sensor w/ 20' lead (pn: 073012002)
1
ADI - AH3- Units with Remote Evaporator w/Amp Display (C26= --A) 072141557 2 w/o Amp Display (C26=--S) 072141558 2 Cable includes one (1) Sensor w/ 10' lead (pn: 073012001) and one (1) sensor w/ 100' lead (pn: 073012010)
2
ADI - AH4
072141509
ADI - AH5
072141510
ADI - AH6
072141511
EXVB1 - T8
070795909
MCB - T4
070795907
AUX - OUT
072141513
COM ASS'Y
070796109
FIELD COMM
070796108
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 53
Control Panel Components Sensors- Location & Part Numbers
S01 S02 S16 S20
S14
S04 S03 S17 S21 COMPR. CASTING LOW PRESSURE PORT
S01
COMPR. CASTING HIGH PRESSURE PORT
S03
S16
S12
S17
S18 S19
S08
S00
S09
S10 S11
S15
S04 S02 S13
S21
S20
Sensor Number
S22
S23
Part Number
Description
S00 Evaporator Leaving Water Temperature S01 Evaporator Pressure Transducer Circuit # 1 S02 Evaporator Pressure Transducer Circuit # 2 S03 Condenser Pressure Transducer Circuit # 1 S04 Condenser Pressure Transducer Circuit # 2 S08 Evaporator Entering Water Temperature S09 Condenser Entering Water Temperature (or Outside Air) S10 Total Unit Amps- Circuit #1 S11 Total Unit Amps- Circuit #2 S12 Suction Temperature Circuit # 1 S13 Suction Temperature Circuit # 2 S14 Liquid Line Temperature Circuit # 1 S15 Liquid Line Temperature Circuit # 2 S16 Evaporator Pressure Transducer Circuit # 3 S17 Condenser Pressure Transducer Circuit # 3 S18 Suction Temperature Circuit # 3 S19 Liquid Line Temperature- Circuit #3 S20 Evaporator Pressure Transducer Circuit # 4 S21 Condenser Pressure Transducer Circuit # 4 S22 Suction Temperature Circuit # 4 S23 Liquid Line Temperature Circuit # 4 N/S Evaporator/Condenser Water Nozzle Sensor Well w/ Water Press. Diff. Switch (C20=E, C, or B) Qty. = 4 Fitting for Diff. Pressure Switch Well- .25", Qty. = 4 w/o Water Press. Diff. Switch (C20= Y) Qty = 4
073012004 0658168011 0658168011 0658168021 0658168021 070583002 070583002 2 2
070583002 070583002 070583002 070583002 0658168011 0658168021 070583002 070583002 0658168011 0658168021 070583002 070583002 072867501 735048015 070809003
Cable for these sensors is pn: 065821802. These Sensors are an integral part of the Signal Converter boards (SC1, and SC2) and are not available separately. NS = Not shown on diagram.
1 2
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 54
Condenser Fan Section
ref #-692
ref #- 680 ref #- 680 ref #- 680
ref #- 680
ref #- 672
ref #- 676
typ.
ref #- 674
typ.
ref #-690
ref #- 680
ref #- 680
ref #- 676
ref #-692
ref #- 680
ref #- 680
ref #-693
Front View (behind control box)
ref #- 672
ref #- 677
704 Motor
713
ref #- 673
ref #- 672
Motor Support
708
707
ref #- 680
ref #- 680
8 plcs.
709
ref #- 680
ref #- 672 ref #- 676 ref #- 671
700
ref #- 680
Fan and Motor Cross Section- Typical
typ.
ref #-691
ref #- 676
648
701
Air Cooled Screw Chiller; ALS 300-425 Vintage B
ref #- 680
ref #- 680
Control Box- ref.
ref #- 671
ref #- 676
ref #- 674 ref #- 673 Control Box- ref.
Rev. C 06/17
RPL 7000273 / Page 55
ref #-690
ref #- 680
ref #-691
ref #- 678 (12 plcslocated under ref# 673,674,676,677))
ref #- 680
ref #- 676
Coil
700
ref #- 680
typ.
ref #- 672
R.H. Blockoff Panel
ref #- 672
L.H. Blockoff Panel
ref #- 680
ref #- 676
648
8 plcs.
ref #- 672
ref #- 676 ref #- 680
Top Viewwithout fans
713
701
ref #- 672
ref #-693
Top View- with fans
ref #- 680
ALS 300B ALS 315B ALS 330B ALS 340B
ref #- 677
Condenser Fan Section
ALS 300B, 315B, 330B, 340B Front & Rear Section Components Ref#
Qty.
Description
Part Number
648 20 Fan Top Ass'y 070413101 671 2 Center Blockoff Panel 058042201 672
8
Center Blockoff Panel
058042101
673
2
End Blockoff Panel- R.H.
058041101
674
2
End Blockoff Panel- L.H.
058041102
676
8
Baffle- Center
058041201
677
2
Baffle Ass'y- Far End
058041301
678
24
Baffle- Panel Supports
058041001
680
20
Motor Support
073093801
690
2
Wrap- Coil
058041702
691
2
Wrap- Coil
058041701
692
2
Wrap- Coil
071864402
693
2
Wrap- Coil
071864401
704
20
Motor Mount
046743101
707
20
Slinger
027471200
713
20
Fan Guard- Grille
071755601
Fan Propeller- 28" 708 Used for Standard 3 ph. ODP Motors 20.................Units without Speedtrol.............................072941302 16.................Units with Speedtrol..................................072941302 709 Fan Propeller- 28" Used for Speedtrol Motors 4...................Units with Speedtrol..................................072972201 Motors Speedtrol Motors- 1 H.P. Totally Enclosed Motors- 2.0 H.P. Units With Speedtrol Option (Code 20= 1, Code 18= S) 701............... 4......... Speedtrol Motor- All Voltages............ 070989600 700.............. 16........ TEFC Motor 208/230/460V.............. 073018701 16........ TEFC Motor 575V............................. 074521101 Units With no Speedtrol Option (Code 20= 2, Code 18= F) 700 & 701.... 20........ TEFC Motor 208/230/460V............... 073018701 700 & 701.... 20........ TEFC Motor 575V............................. 074521101
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 56
Condenser Fan Section
ref #-692
ref #- 680
ref #- 672
ref #- 680
ref #-693
ref #- 680
Top Viewwithout fans
ref #- 672
ref #- 680
ref #- 676
ref #- 680
ref #- 676 ref #- 672
ALS 360B ALS 370B ALS 380B ALS 425B
ref #- 677
ref #- 680
Top View- with fans
ref #- 678 (12 plcslocated under ref# 673,674,676,677))
ref #-690
ref #- 680 ref #- 680
ref #-692
ref #- 680 ref #- 680 ref #- 680
ref #- 676
ref #-690
Coil ref #-691
700
ref #- 680
ref #- 680
ref #- 676
typ.
10 plcs.
ref #- 672
ref #- 680
R.H. Blockoff Panel
ref #- 680
L.H. Blockoff Panel
ref #- 676
ref #- 680
648
ref #- 676 ref #- 672
ref #-693 Front Section
typ.
Front View (behind control box)
ref #- 672
ref #- 677
704 Motor
713
ref #- 680
ref #- 676 ref #- 674 ref #- 673
ref #- 680
708
707
ref #- 680
709
Motor Support
701
ref #- 680
10 plcs.
ref #- 671
ref #- 676
ref #- 672
700
ref #- 672
Fan and Motor Cross Section- Typical
typ.
ref #- 676
ref #- 672
648
ref #-691
typ.
ref #- 672
ref #- 680
713
ref #- 680
Rear Section
ref #- 676
Control Box- ref.
ref #- 680
ref #- 676 ref #- 674 ref #- 673 Control Box
701
Air Cooled Screw Chiller; ALS 300-425 Vintage B
ref #- 671
ref #- 680
ref #- 676
Rev. C 06/17
RPL 7000273 / Page 57
Condenser Fan Section ALS 360B, 370B, 380B, 425B Front Section Components
Ref# 648 671 672 673 674 676 677 678 680 690 691 692 693 704 713
Qty. 12 1 5 1 1 5 1 14 12 1 1 1 1 12 12
Description Fan Top Assembly Center Blockoff Panel Center Blockoff Panel End Blockoff Panel- R.H. End Blockoff Panel- L.H. Baffle- Center Baffle Ass'y- Far End Baffle- Panel Filler Motor Support Wrap- Coil Wrap- Coil Wrap- Coil Wrap- Coil Motor Mount Fan Guard- Grille
Part Number 070413101 073134201 058042101 073133701 073133702 073133901 073134001 073072901 073093801 058041702 058041701 058041902 058041901 046743101 071755601
Propellers * 708 Fan Propeller- 28" Used for Standard 3-phase TEFC Motors 10..................Units without Speedtrol..........................073061401 2....................Units with Speedtrol...............................073061401 709 Fan Propeller- 28" Used for Speedtrol Motors 2....................Units with Speedtrol...............................072972201
Motors ** Speedtrol Motors- 1 H.P. Totally Enclosed Motors- 2.0 H.P. Units With Speedtrol Option (Code 20= 2, Code 18= S) 701 4.......... Speedtrol Motor- All Voltages................... 070989600 700 20........ TEFC Motor 208/230/460V..................... 073018701 20........ TEFC Motor 575V.................................... 074521101 Units With no Speedtrol Option (Code 20= 2, Code 18= F) 700 & 701 24........ TEFC Motor 208/230/460V...................... 073018701 700 & 701 24........ TEFC Motor 575V.................................... 074521101 NOTES: * For ALS 425 only - 28" Fan Propeller # 074814702 used only with 2.5HP Motor # 074814801. ** For ALS 425 only - 2.5HP Motor # 074814801 and Motor Mount 074807801. Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 58
Condenser Fan Section ALS 360B, 370B, 380B, 425B Rear Section Components
Ref# Qty. 648 12 671 1 672 5 673 1 674 1 676 5 677 1 678 14 680 12 690 1 691 1 692 1 693 1 704 12 713 12
Description Fan Top Ass'y Center Blockoff Panel Center Blockoff Panel End Blockoff Panel- R.H. End Blockoff Panel- L.H. Baffle- Center Baffle Ass'y- Far End Baffle- Panel Filler Motor Support Wrap- Coil Wrap- Coil Wrap- Coil Wrap- Coil Motor Mount Fan Guard- Grille
Part Number 070413101 073134201 058042101 073133701 073133702 073133901 073134001 073072901 073093801 071865302 071865301 058041902 058041901 046743101 071755601
Propellers * 708 Fan Propeller- 28" Used for Standard 3 ph. ODP Motors 10....................Units without Speedtrol..........................073061401 2......................Units with Speedtrol...............................073061401 709 Fan Propeller- 28" Used for Speedtrol Motors 2......................Units with Speedtrol...............................072972201
Motors ** Speedtrol Motors- 1 H.P. Totally Enclosed Motors- 2.0 H.P. Units With Speedtrol Option (Code 20= 2, Code 18= S) 700 2......... Speedtrol Motor- All Voltages.................. 070989600 701 10....... TEFC Motor 208/230/460V.................... 073018701 10....... TEFC Motor 575V................................... 074521101 Units With no Speedtrol Option (Code 20= 2, Code 18= F) 700 & 701 12....... TEFC Motor 208/230/460V..................... 073018701 12....... TEFC Motor 575V................................... 074521101
NOTES: * For ALS 425 only - 28" Fan Propeller # 074814702 used only with 2.5HP Motor # 074814801. ** For ALS 425 only - 2.5HP Motor # 074814801 and Motor Mount 074807801. Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 59
Cabinet Diagrams: ALS 300B - 425B 870 897 93
886
874
914 898 925
872
887
888
873 884
890
892
926
893
919
929
876 892 894 929
896 891
875
880 895
697 885 883
698
878
877
924
897
opp end
871 876 877
opp end
opp end
opp end
879 opp end
910
909 903 904 909 862 904 909 904 862 909 899
909 901
900 909 Notes: The diagram to the right shows the ALS 360 - 425. Ref. # 862 and 860 are used on the ALS 300 - 340 only. On the larger units 904 is used in place of 862 and 900 in place of 860. Ref. # 861 is used only on the opposite water connection end on the ALS 300 - 340, on the ALS 360 - 425 it is used on both sides. All of these guards are optional.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
861 911
900 909
54 860 909
Rev. C 06/17
RPL 7000273 / Page 60
Cabinet
Components: ALS 300B - 425B
Ref. No. Description 54 Support 93 Channel- Top Support 697 Bracket- Coil Support 698 Bracket- Coil Support 860 Panel- Grille Filler 861 Panel- Base Guard 862 Grille- Coil Guard 870 Corner Support 871 Corner Support 872 Support 873 Panel- End Sides 874 Panel- End 875 Panel- Back Cover 876 Panel- Side Wrap Panel- Side Wrap 877 Panel- Side Wrap Panel- Side Wrap 878 Panel- Side Wrap 879 Panel- Side Wrap 880 Panel, Control Box, RH 883 Angle Support 884 Angle Support 885 Plate 886 Panel, Top Cover 887 Panel, End Cover 888 Panel, Control Box Top 890 Dead Door Front N/S Latch- Dead Door 891 Panel, Control Box, LH 892 Support 893 Panel- End Cover 894 Hinge 895 Fastener 896 Lock 897 Panel- Side Cover 898 Panel- Top Cover 899 Grille- Compressor Guard 900 Grille- Base/Compressor Guard 901 Grille- Base End Guard 903 Grille- Coil Guard 904 Grille- Coil Guard
Part 300- Number 340 058011201 1 073116501 2 073108901 1 073108902 1 073138401 1 073137301 1 073045601 1 058043002 1 058043001 1 058042401 2 073109501 1 058042001 1 071841901 1 073278502 2 058041604 073278501 2 058041603 058041804 1 058041803 1 072888601 1 073109102 1 073109101 1 058040801 2 058040701 1 071849701 1 058040301 1 071850001 1 037668301 1 071849901 1 058363401 2 073109502 1 032457700 11 047135602 4 001157200 1 071849501 2 071849601 1 046739501 6 046739401 6 046739301 2 047138701 4 047138601 8
360- 425 1 2 1 1 N/A 2 N/A 1 1 2 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 11 4 1 2 1 2 14 2 4 8
NS = Not shown on diagram.
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 61
Cabinet Components: ALS 300B - 425B Bub. No. 909 910 911 914 919 924 925 926 929
Description Screw- Coil Guards Shim- Angle Coil Guard Support Channel- Top Support Side Panel Side Panel Support- Back Panel Side Wrap Push On Nut
Part Number 046093802 073209401 055023401 072987301 073278602 073278601 073110001 073203101 039007900
300- 360- 340 425 * * 6 6 12 12 1 1 1 1 1 1 1 1 6 6 2 2
*6 per Grille
Air Cooled Screw Chiller; ALS 300-425 Vintage B
Rev. C 06/17
RPL 7000273 / Page 62
Wind Baffles and Hail Guards
300B - 340B
Part Number
Description
Side Panel, Wind Screen End Panel, Wind Screen End Panel, Wind Screen Side Panel, Wind Screen Wind Screen Support Assy Top Panel, Hail Guard, short Top Panel, Hail Guard, long
071964901 071969101 071969102 071972601 072147501 072941401 072933001
Qty. 8 4 4 4 24 4 8
360B - 425B
Part Number
Description
Side Panel, Wind Screen End Panel, Wind Screen End Panel, Wind Screen Wind Screen Support Assy Top Panel, Hail Guard
Air Cooled Screw Chiller; ALS 300-425 Vintage B
071964901 071969101 071969102 072147501 072933001
Rev. C 06/17
Qty. 12 4 4 28 12
RPL 7000273 / Page 63